CN103600196A - Welding positioner control system - Google Patents
Welding positioner control system Download PDFInfo
- Publication number
- CN103600196A CN103600196A CN201310618820.2A CN201310618820A CN103600196A CN 103600196 A CN103600196 A CN 103600196A CN 201310618820 A CN201310618820 A CN 201310618820A CN 103600196 A CN103600196 A CN 103600196A
- Authority
- CN
- China
- Prior art keywords
- welding
- clamping device
- control system
- clamping
- integrated box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a welding positioner control system which comprises a movable trolley 1, a stand column 2, a clamping device 3, a rotating workbench 4, a gear speed reducing integration box 5, a manual rocking handle 6, a transmission motor 7, a pushing rod 8, a control box 9 and a pedal rotating speed controller 10. The welding positioner control system can carry out welding machining on special-shaped workpieces in a cylinder shape, a multi-sphere arc shape and the like, and welding quality and efficiency are improved. When a welding device is used for clamping the special-shaped workpieces, clamping is reliable, and transmission is stable. The gear speed reducing integration box uses the frequency conversion technology, during welding, the frequency of the control box is adjusted, so that the purpose of clamping device rotating speed adjusting is achieved, welding of the special-shaped workpieces is achieved, a compulsive position can be removed, sitting gesture downward welding and single person operation are achieved, and accordingly welding quality, efficiency and operation safety are improved.
Description
Technical field
The present invention relates to the welding processing technical field of metal material, particularly a kind of welding equipment device being applied in welding processing.
Background technology
Positioner is in welding processing, is used for transmission workpiece to be welded, makes it treat that welding line moves to the equipment that ideal position carries out weld job, is to change the various mechanical devices that weldment, welding machine or welder position complete mechanization, automatic welding.In welding process, can run into unavoidably various abnormal shapes workpiece to be welded, need carry out the welding of various shape weld seams, for avoiding the operations such as weld all around and overhead welding, improve welding quality, need the positioner of a kind of versatility of design.
The control system of positioner; before converter technology does not have ripe development; direct current generator and controllable silicon stepless speed regulation have mainly been adopted; generally by main circuit, synchro source, given voltage, measurement feedback, circuits for triggering, holding circuit and speed-stabilizing circuit etc., formed; there is good speed adjustment features, the advantage such as price is low.The shortcomings such as but exist debugging complicated, discrete component is numerous, and long-term stability in use is inadequate.Adopt converter technique, by changing the mode of supply frequency, make the rotation speed change of ac motor reach the object of speed governing, frequency converter within carries out accurate control and protection according to the parameter of electric machine of input, makes it to reach the object of automatic control.
Summary of the invention
For defect of the prior art, the present invention is intended to solve in prior art, and special-shaped workpiece to be welded cannot clamping, and welding direction and angle are unadjustable, thereby causes forced position operation, affects the technical problems such as welding quality.
According to an aspect of the present invention, a kind of positioner control system is provided, comprises: travelling car 1, column 2, clamping device 3, rotary table 4, gear graduation integrated box 5, manual rocking handle 6, drive motor 7, control cabinet 9, foot-operated rotational speed governor 10; Rotary table 4, clamping device 3, gear graduation integrated box 5, manual rocking handle 6, drive motor 7 are all installed on column 2, and column 2, control cabinet 9 are all installed on travelling car 1, and foot-operated rotational speed governor 10 is connected on control cabinet 9; Clamping device 3 is connected in gear graduation integrated box 5, and manually rocking handle 6 is for regulating the dividing head of rotary table 4, so that rotary table 4 driven gear speed change integrated boxes 5; Gear graduation integrated box 5 is for the output of transmission clamping device 3, the rotating speed of adjustable this device; Control cabinet 9 is for controlling and export variable frequency power supply signal, and foot-operated rotational speed governor 10 is for setting direction of rotation and output given rotating speed.
Preferably, rotary table 4 driven gear speed change integrated boxes 5 and clamping device 3 carry out comprehensive 360 ° of adjustings.
Preferably, also comprise push rod 8, wherein, push rod 8 is installed on travelling car 1.
According to another aspect of the present invention, also provide a kind of method of operating of above-mentioned positioner control system, comprise the steps:
According to the profile of workpiece and height, with manual rocking handle 6, regulate in advance the angle of clamping device 3; By abnormal shape clamping workpiece to be welded on clamping device 3; Regulate the output frequency of control cabinet 9, regulate the rotating speed of clamping device 3; During one man operation, by regulating foot-operated rotational speed governor 10, control output frequency, regulate the rotating speed of clamping device 3, realize sitting posture downhand welding and one man operation.
Compared with prior art, the present invention has following beneficial effect:
Positioner control system provided by the invention, owing to taking above-mentioned technical scheme, can carry out the welding processing of the special-shaped workpieces such as cylindrical shape, many spheres arc, has improved welding efficiency and quality.Utilize after welder clamping special-shaped workpiece of the present invention, clamping is reliable, and transmission is stable.Gear graduation integrated box of the present invention adopts converter technique, in welding process, by regulating the frequency of control cabinet, reach the object that regulates clamping device rotating speed, realize the welding of abnormal workpieces, and can eliminate forced position, and realize thus sitting posture downhand welding and one man operation, reached the object that improves welding quality, efficiency and processing safety.
Accompanying drawing explanation
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present invention will become:
Figure 1 shows that the structural representation that is applied to the positioner control system in welding processing that one embodiment of the invention provides.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art further to understand the present invention, but not limit in any form the present invention.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make some distortion and improvement.These all belong to protection scope of the present invention.
The present invention has disclosed a kind of positioner control system, is applied in welding processing, and it comprises: travelling car, electric control system, rotary table, gear graduation integrated box, welding clamping device.Wherein, rotary table is controlled the clamping angle of clamping workpiece, and electrical control gear graduation integrated box is controlled the rotating speed of workpiece to be welded, and welding clamping device carries out the clamping of special-shaped workpiece to be welded.This automatic control system, has adopted the mode of speed regulation of ac motor and Frequency Converter Control, and rotating speed can regulate with the speed adjusting lever on control cabinet and foot-operated rotational speed governor, can carry out clamping and the welding processing of special-shaped workpiece, has improved welding efficiency.Utilize after control system clamping special-shaped workpiece of the present invention, clamping is reliable, and transmission is stable.Gear graduation integrated box of the present invention adopts converter technique, in welding process, by regulating the frequency of control cabinet, adjustable clamping device is made 360 ° of all-direction rotations on rotary table, realize the welding of abnormal workpieces, and can realize sitting posture downhand welding and one man operation, and eliminate forced position operation, improved welding quality.
Incorporated by reference to referring to Fig. 1, it is depicted as the structural representation that one embodiment of the invention provides the positioner control system being applied in welding processing.
Positioner control system provided by the invention, comprising: travelling car 1, column 2, clamping device 3, rotary table 4, gear graduation integrated box 5, manual rocking handle 6, drive motor 7, push rod 8, control cabinet 9, foot-operated rotational speed governor 10.Wherein, rotary table 4, clamping device 3, gear graduation integrated box 5, manual rocking handle 6, drive motor 7 are all installed on column 2, for controlling angle and the rotating speed of clamping device 3; Described control cabinet 9 is installed on a side of travelling car 1, for the control of positioner control system electric wiring; Described push rod 8 is installed on travelling car 1, is convenient to the passing of this device, can freely carry out the movement of position; Described foot-operated rotational speed governor 10 is connected with control cabinet 9, by regulating frequency, regulates the rotating speed of welder, realizes sitting posture downhand welding and one man operation.
In embodiments of the present invention, described column 2, clamping device 3, rotary table 4, gear graduation integrated box 5, manual rocking handle 6, drive motor 7, push rod 8, control cabinet 9 are all installed on travelling car 1, can adopt push rod 8 to move freely according to Workpiece length and present position this system.
In embodiments of the present invention, described rotary table 4 adopts manual rocking handle 6 to regulate dividing head angle, realizes 360 ° of comprehensive adjustings of welding and clamping device.
In embodiments of the present invention, described gear graduation integrated box 5, adopts VFC, and during operation, clamping device 3 is along with the change of output frequency, adjusting rotary speed; Consider easy to operately, also can adopt foot-operated rotational speed governor 10 to set direction of rotation and output given rotating speed, realize single welding operation.
Below in conjunction with Fig. 1, describe in detail specific operation process, carry out according to the following steps clamping and the welding of workpiece:
According to the profile of workpiece and height, with manual rocking handle 6, regulate in advance the angle of clamping device 3; By abnormal shape clamping workpiece to be welded on clamping device 3; Regulate the output frequency of control cabinet 9, regulate the rotating speed of clamping device 3; During one man operation, can ride rotational speed governor 10 by adjusting, control output frequency, regulate the rotating speed of clamping device 3, realize sitting posture downhand welding and one man operation.
In sum, the positioner control system that the embodiment of the present invention provides, owing to taking above-mentioned technical scheme, can carry out the welding processing of the special-shaped workpieces such as cylindrical shape, many spheres arc, has improved welding efficiency.Utilize after welder clamping special-shaped workpiece of the present invention, clamping is reliable, and transmission is stable.Gear graduation integrated box of the present invention adopts converter technique, in welding process, regulates the frequency of control cabinet, regulate the rotating speed of clamping device, realize the welding of abnormal workpieces, and can realize sitting posture downhand welding and one man operation, avoid the forced positions such as weld all around and overhead welding, improved welding quality.
Above specific embodiments of the invention are described.It will be appreciated that, the present invention is not limited to above-mentioned specific implementations, and those skilled in the art can make various distortion or modification within the scope of the claims, and this does not affect flesh and blood of the present invention.
Claims (4)
1. a positioner control system, it is characterized in that, comprising: travelling car (1), column (2), clamping device (3), rotary table (4), gear graduation integrated box (5), manual rocking handle (6), drive motor (7), control cabinet (9), foot-operated rotational speed governor (10); Rotary table (4), clamping device (3), gear graduation integrated box (5), manual rocking handle (6), drive motor (7) are all installed on column (2), it is upper that column (2), control cabinet (9) are all installed on travelling car (1), and foot-operated rotational speed governor (10) is connected on control cabinet (9); Clamping device (3) is connected in gear graduation integrated box (5), and manually rocking handle (6) is for regulating the dividing head of rotary table (4), so that rotary table (4) driven gear speed change integrated box (5); Gear graduation integrated box (5) is for the output of transmission clamping device (3), the rotating speed of adjustable this device; Control cabinet (9) is for controlling and export variable frequency power supply signal, and foot-operated rotational speed governor (10) is for setting direction of rotation and output given rotating speed.
2. positioner control system according to claim 1, is characterized in that, rotary table (4) driven gear speed change integrated box (5) and clamping device (3) carry out comprehensive 360 ° of adjustings.
3. positioner control system according to claim 1, is characterized in that, also comprises push rod (8), and wherein, push rod (8) is installed on travelling car (1).
4. according to the method for operating of the positioner control system described in any one in claims 1 to 3, it is characterized in that, comprise the steps:
According to the profile of workpiece and height, with manual rocking handle (6), regulate in advance the angle of clamping device (3); By abnormal shape clamping workpiece to be welded on clamping device (3); Regulate the output frequency of control cabinet (9), regulate the rotating speed of clamping device (3); During one man operation, by regulating foot-operated rotational speed governor (10), control output frequency, regulate the rotating speed of clamping device (3), realize one man operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310618820.2A CN103600196A (en) | 2013-11-28 | 2013-11-28 | Welding positioner control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310618820.2A CN103600196A (en) | 2013-11-28 | 2013-11-28 | Welding positioner control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103600196A true CN103600196A (en) | 2014-02-26 |
Family
ID=50118492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310618820.2A Pending CN103600196A (en) | 2013-11-28 | 2013-11-28 | Welding positioner control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103600196A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665953A (en) * | 2016-04-21 | 2016-06-15 | 中冶东方工程技术有限公司 | Automatic welding device and method for combined grip type electrode shell |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000263291A (en) * | 1999-03-16 | 2000-09-26 | Fujimi Tekko Kk | Positioner for welding |
| KR20060080951A (en) * | 2005-01-06 | 2006-07-12 | 대우조선해양 주식회사 | Lug welding apparatus |
| CN101972912A (en) * | 2010-12-06 | 2011-02-16 | 天津市正平机械新技术有限公司 | Welding tool |
| CN201922207U (en) * | 2011-01-26 | 2011-08-10 | 天津信亨工程机械有限公司 | Special tool positioner for welding front middle beam of loading machine |
| CN102756233A (en) * | 2012-08-07 | 2012-10-31 | 厦门实启机械有限公司 | Welding positioner |
| CN202701651U (en) * | 2011-12-15 | 2013-01-30 | 济南诺斯机械有限公司 | Light positioner |
| CN202825090U (en) * | 2012-09-25 | 2013-03-27 | 天津工程机械研究院 | Arc surfacing clamping deflection device |
| CN103286421A (en) * | 2013-07-01 | 2013-09-11 | 襄阳五二五泵业有限公司 | Simple automatic rotary welding platform |
| CN203197515U (en) * | 2013-04-26 | 2013-09-18 | 四川东方能源科技股份有限公司 | Welding machine auxiliary working device |
-
2013
- 2013-11-28 CN CN201310618820.2A patent/CN103600196A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000263291A (en) * | 1999-03-16 | 2000-09-26 | Fujimi Tekko Kk | Positioner for welding |
| KR20060080951A (en) * | 2005-01-06 | 2006-07-12 | 대우조선해양 주식회사 | Lug welding apparatus |
| CN101972912A (en) * | 2010-12-06 | 2011-02-16 | 天津市正平机械新技术有限公司 | Welding tool |
| CN201922207U (en) * | 2011-01-26 | 2011-08-10 | 天津信亨工程机械有限公司 | Special tool positioner for welding front middle beam of loading machine |
| CN202701651U (en) * | 2011-12-15 | 2013-01-30 | 济南诺斯机械有限公司 | Light positioner |
| CN102756233A (en) * | 2012-08-07 | 2012-10-31 | 厦门实启机械有限公司 | Welding positioner |
| CN202825090U (en) * | 2012-09-25 | 2013-03-27 | 天津工程机械研究院 | Arc surfacing clamping deflection device |
| CN203197515U (en) * | 2013-04-26 | 2013-09-18 | 四川东方能源科技股份有限公司 | Welding machine auxiliary working device |
| CN103286421A (en) * | 2013-07-01 | 2013-09-11 | 襄阳五二五泵业有限公司 | Simple automatic rotary welding platform |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665953A (en) * | 2016-04-21 | 2016-06-15 | 中冶东方工程技术有限公司 | Automatic welding device and method for combined grip type electrode shell |
| CN105665953B (en) * | 2016-04-21 | 2018-04-03 | 中冶东方工程技术有限公司 | Combine holding type electrode shell automatic soldering device and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203956365U (en) | Oil platform leg welding equipment | |
| CN104741770B (en) | Electrical analogue inertia friction weld method | |
| CN103317243B (en) | Carrier rocket fuel tank casing girth welding system | |
| CN105489104B (en) | A kind of three-dimension numerical controlled equipment of workpiece scribing by bench worker based on PLC control | |
| CN102785000A (en) | Double-end automatic straight seam welding machine | |
| CN111975064A (en) | Milling device integrating rough machining and finish machining | |
| CN105522302A (en) | Servo pressurizing spot welding system | |
| CN203344046U (en) | Water pusher support welding robot | |
| CN103600196A (en) | Welding positioner control system | |
| CN203282000U (en) | Nitinol wire reducing head machining equipment | |
| CN203356738U (en) | Horizontal band sawing machine for sawing and cutting flange ring | |
| CN204893023U (en) | Numerically -controlled drilling machine | |
| CN205764541U (en) | Bonding machine | |
| CN204844382U (en) | A word groover | |
| CN202479810U (en) | Cross workbench device for numerical control bench drilling machine | |
| CN104148756A (en) | Tension adjusting device and application thereof | |
| CN204277261U (en) | Full-automatic copying electric welding manipulator | |
| CN203649697U (en) | Full-automatic rotating type welding machine for wind driven generator compartment | |
| CN102950403A (en) | Accurately positioning welding machine | |
| CN206286736U (en) | A kind of welding feed device of electric automatization | |
| CN208427885U (en) | A kind of three axis parallel-moving type automatic welding equipments | |
| CN207578347U (en) | A kind of aluminium product fixture | |
| CN207087189U (en) | A kind of full auto-bonding system | |
| CN104523002A (en) | Worktable of hair planting machine | |
| CN203804644U (en) | Machine tool and driving device thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140226 |
|
| RJ01 | Rejection of invention patent application after publication |