CN103598275B - Extrusion molding die head for laminated twists - Google Patents
Extrusion molding die head for laminated twists Download PDFInfo
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- CN103598275B CN103598275B CN201310472754.2A CN201310472754A CN103598275B CN 103598275 B CN103598275 B CN 103598275B CN 201310472754 A CN201310472754 A CN 201310472754A CN 103598275 B CN103598275 B CN 103598275B
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Abstract
The invention discloses an extrusion molding die head for laminated twists, and aims at providing an apparatus for mechanically instead of manually producing the laminated twists. The extrusion molding die head for the laminated twists is composed of a mold shell (1), two mold cores (2), a rear end cover (3) and two stop collars. By utilizing the characteristics of good viscoelasticity and rheological property of dough used for the twists, the extrusion molding die head extrudes the dough into a plurality of dough bands; and a structure with two ends laminated in parallel and the middle part laminated twistably, which is identical to that of conventional laminated twists which are formed by pulling out and turning over with hands, is formed by the merging and adhering-splitting and twisting-merging and adhering effects formed on the dough bands at the die head outlet by using two mold cores which rotate oppositely and intermittently at variable speeds. With the extrusion molding die head for the laminated twists, an object of re-appearing the manually produced laminated twists by a mechanical process can be achieved. The laminated twists are regular and beautiful; auxiliary material consumption can be saved; the production is continuous and efficient; and labor cost can be greatly reduced.
Description
Technical field
The invention belongs to food processing category, relate to a kind of Chinese style traditional food processing unit (plant), especially a kind of stacked fried dough twist shaped device of contour structures complexity.
The present invention aims to provide the device of the stacked fried dough twist of a kind of alternative manual mechanization production, handwork effect is reappeared by machinery production, obtain turning over manual drawing, passing through the identical stacked fried dough twist of gimmick contour structures, the present invention can realize continuously, High-efficient Production fried dough twist, product are neat, attractive in appearance, reduces the consumption of auxiliary material and can reduce cost of labor greatly.
Background technology:
At present, both at home and abroad can production fried dough twist special mechanical equipment---twist drills machine mainly contains extruded twist drills machine and hydrostatic profile twist drills machine two type, and their core apparatus is molding die, secondly be the drive system of indispensability, cutting knife and fryer.Die head is formed primarily of core rod and formwork, and formwork has cavity, rotatable, and core rod is more than 2 or 2, core rod has more than 1 or 1 discharge opening, core rod can rotation also can the revolution of winding mold shell.
The forming principle of extruded twist drills machine is that screw is extruded.During work, the soft dough of becoming reconciled in advance is put into the machine barrel that feeding funnel enters sealing, by sending face screw rod, soft dough is pressed into molding die, dough is squeezed into noodles through molding die and (squeezes out several noodles on demand, as needs squeeze out three noodles, then can load onto the molding die in three holes), simultaneously, send face screw rod to drive former to rotate (not push ahead to prevent dough from only doing gyration together with embracing with screw rod in machine barrel, usually some equally distributed resistance turn troughs are offered at the inwall of machine barrel, to increase the resistance of dough and machine tube inner wall), the dough squeezed out is made to be twisted shape.Cut by hobboing cutter cutting of fixed quantity mechanism, while belt conveyor conveying, after the shaping of reshaping device, form required fried dough twist blank, constantly move ahead in process at conveyer belt, fried dough twist falls into fryer slaking, setting successively.
Send face mode and the face screw rod of sending that send face screw rod to rotate propelling that hydrostatic profile twist drills machine changes extruded twist drills machine rotarily drive the molding mode of molding die rotation formation fried dough twist.Its operation principle is: during work, soft dough is placed into along in multiple surfaces of revolution cylinders of rotating cylinder circumference uniform distribution, (number of surfaces of revolution cylinder is depending on fried dough twist number of share of stock through feeding funnel, as produce three bursts of fried dough twists then surfaces of revolution cylinder number be three), hydraulic push rod driven rotary pressure surface sheet is (or downward) motion compresses dough forward, after surfaces of revolution cylinder, dough becomes share split noodles through the molding die of surfaces of revolution cylinder end.The external tooth wheel disc of surfaces of revolution cylinder moves driven rotary face cylinder in the transfer of internal tooth wheel disc and rotates, thus it is shaping to make share split noodles carry out first time; Shaping share split fried dough twist enters in fried dough twist synthesis bucket, and under the rotary action of rotating cylinder, it is shaping that second time is carried out in share split fried dough twist, finally drops out from the quarrel of fried dough twist synthesis bucket, enters conventional cutting conveying and frying system.Though two kinds of twist drills machine forming principles are not identical, the common strand that is finally obtained turns round rope-shaped hemp floral structure, and two ends all utilize the squeezing action of cutting knife to make multiply inter-adhesive.
Also have a kind of stacked fried dough twist in Chinese style traditional food, its primary structure is that two ends multilayer build-up, two bursts, middle part reverse twist are stacked.Time shaping, first identical strip dough sheet multilayer code is built up block material base, cut out pass through openings at the middle part of material base again, then make one end of material base pass through otch and form " α " structure, after finally holding the both ends pulling of material base, reason shape, put into fryer slaking, setting., dough soft sticky limit system special by stacked fried dough twist structure, the manual processing of its shaping current dependence, production efficiency is low, and auxiliary material consumption is large.
Summary of the invention:
Object of the present invention aims to provide a kind of substituting by hand, and the device of the stacked fried dough twist of mechanization production, relates generally to a kind of stacked fried dough twist extrusion molding die head.
Die head is made up of 2 core rods (2), 1 formwork (1), 1 rear end cap (3) and 2 stop collars (4).
Formwork (1) postmedian has a material chamber (9), formwork (1) front end face (5) has the locating hole (6) that the diameter in 2 through front end faces and material chamber is equal with the thick section (11) of core rod (2), locating hole (6) degree of depth is identical with thick section (11) length of core rod (2), locating hole (6) distance of shaft centers is slightly larger than thick section (11) diameter of core rod (2), formwork (1) sidepiece has the charging aperture (8) being communicated to material chamber, have and core rod (2) discharging Gap size between upper two locating holes (6) of formwork (1) front end face (5), spacing and the same number of multiple connectivity slot (7),
Core rod (2) is front thick rear thin round club shaped structure, there is tapering transition section (13) at middle part, the front end face (10) of core rod (2) has the parallel discharging narrow slit (12) that multiple degree of depth penetrates into tapering transition section, the thin segment (14) of core rod (2) has dowel hole (15), and thin segment (14) head of core rod is squashed structure (16);
The middle part of rear end cap (3) has identical with formwork (1) upper two locating holes (6) centre-to-centre spacing, that aperture is identical with core rod (2) thin segment (14) diameter spacing hole (17).
2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (2) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, core rod (2) thin segment (14) passes by rear end cap (3) spacing hole (17), and stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, limits moving axially of core rod (2) relative formwork (1); 2 core rods (2) can be rotated relative to formwork (1) under drive system effect; For the orientation of the discharging narrow slit (12) on drive system palpus guarantee 2 core rods of die head configuration has mirror all the time; According to stacked fried dough twist structure, the rotation of 2 core rods (2) is in opposite directions, intermittently, speed change rotates.
Forming principle is: utilize and make fried dough twist viscoelastic properties of dough and the good feature of rheological characteristic, the dough that formwork (1) is expected in chamber (9) by the blow tank jointly consisted of the multiple connectivity slots (7) on the parallel discharging narrow slit (12) on static core rod (2) front end face (10) and formwork (1) front end face (5) is squeezed into after multilayer wears, be used as in opposite directions again, intermittently, 2 core rods (2) that speed change is rotated---are split leasing knob---in the merging adhesion at die head exit place and are merged the effect of adhesion, formed and turn over manual drawing, pass through the consistent two ends of gimmick contour structures parallel stacked, the stacked fried dough twist structure of tradition that middle part distortion is stacked.
Forming process is: first, and two core rods (2) are static face-to-face, and multiple discharging narrow slits (12) of two core rods (2) are communicated with by the connectivity slot (7) on formwork (1) front end face (5); Dough sends into material chamber (9) by pay-off, discharging narrow slit (12) is entered via the entrance in the tapering transition section (13) of core rod (2), converge before proceeding to core rod (2) front end discharging narrow slit (12) outlet, extrude the head of the stacked fried dough twist of rear formation via die head; Subsequently, while material chamber (9) sent constantly into by dough, two core rods (2) start one-week opposite direction rotating, two core rods (2) discharging narrow slit (12) misplaces, former stacked flat, wide wearing is divided into two, two strands stacked wears while constantly being extruded from discharging narrow slit (12), and also along with the rotation of core rod (2) is distorted, stacked flat, wide the wearing of entirety originally becomes two bursts of helical form distortions and wear; Again, the position that static, two core rods (2) discharging narrow slit (12) is face-to-face communicated with is got back to again after core rod (2) rotates a circle, dough converges again before discharging narrow slit (12) outlet, flatly, wide wear shape in stacked and be extruded die head, form the afterbody of stacked fried dough twist; Finally, after afterbody has appropriate length, stacked fried dough twist is cut off by the front end face (5) that formwork (1) is close to by cutting knife, namely the mechanization completing stacked fried dough twist is shaping, enter to complain and quarrel loudly after frying slaking, setting, can obtain turning over manual drawing, passing through the identical stacked fried dough twist of gimmick contour structures.
Summary of the invention beneficial effect:
1. available mechanical of the present invention reappears the operation effectiveness of the stacked fried dough twist of manual processing, product structure draw with craft turn over, pass through profile that gimmick obtains, structure is identical, product design is neat, attractive in appearance;
2. the present invention can realize continuous, the High-efficient Production of product, significantly can reduce the consumption of cost of labor and auxiliary material (sake).
Accompanying drawing explanation
Fig. 1 is the structure chart of extrusion molding die head.
Fig. 2 is the STRUCTURE DECOMPOSITION figure of extrusion molding die head.
Fig. 3 is extrusion die head mould shell structure figure.
Fig. 4 is extrusion die head mould cored structure figure.
Fig. 5 is extrusion molding die head rear end cover structure figure.
Fig. 6 is the assembling relationship figure of extrusion molding die head and drive system.
Fig. 7 is the STRUCTURE DECOMPOSITION figure of extrusion molding die head and drive system.
Fig. 8 is the gear pair of drive system.
Fig. 9 is drive system tube-in-tube structure figure.
Figure 10 is drive system socket cover structure chart.
Figure 11 is the process figure of extrusion molding die head processing fried dough twist.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail, those skilled in the art can be made more fully to understand the present invention, but do not limit the present invention in any way.
Complete stacked fried dough twist system of processing is made up of mechanical-moulded die head of the present invention and drive system, cutoff tool, fryer.
Die head is made up of formwork (1), core rod (2), rear end cap (3) and stop collar (4).Fig. 3 illustrates the detail characteristic of formwork (1), formwork (1) postmedian has a material chamber (9), front end face (5) has the locating hole (6) that the diameter of 2 through front end faces (5) and material chamber (9) is equal with the thick section (11) of core rod (2), locating hole (6) degree of depth is identical with thick section (11) length of core rod (2), locating hole (6) distance of shaft centers is slightly larger than thick section (11) diameter of core rod (2), formwork (1) sidepiece has the charging aperture (8) being communicated to material chamber, have and core rod (2) discharging Gap size between two locating holes (6) on front end face (5), spacing and the same number of multiple connectivity slot (7), the detail characteristic of the core rod (2) that Fig. 4 illustrates, core rod (2) is front thick rear thin round club shaped structure, there is tapering transition section (13) at middle part, front end face (10) has the parallel discharging narrow slit (12) that multiple degree of depth penetrates into tapering transition section, thin segment (14) has dowel hole (15), and thin segment (14) head is rectangular configuration (16), Fig. 5 illustrates the detail characteristic of molding die rear end cap (3), and the middle part of rear end cap (3) has the spacing hole (17) that two centre-to-centre spacing are identical with formwork (1) upper two locating holes (6) centre-to-centre spacing, aperture is identical with core rod (2) thin segment (14) diameter.
Fig. 1 or Fig. 2 illustrates the installation relation of each part of extrusion molding die head: 2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (1) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, core rod (2) thin segment (14) passes via in the spacing hole (17) of rear end cap (3), stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, limits moving axially of core rod (2) relative formwork (1), 2 core rods (2) can be rotated relative to formwork (1) under drive system effect, rotate in opposite directions, intermittently, speed change rotate.
The requirement of the present invention to drive system is: ensure that the parallel discharging narrow slit (10) on 2 core rods (2) has mirror all the time in rotation process, according to stacked fried dough twist structure, the rotation of 2 core rods (2) must be in opposite directions, intermittently, speed change rotation.
Drive system of the present invention is 1 gearratio is the single-stage gear transmission of 1:1, is made up of sleeve nut (18), sleeve (19), gear minor axis (20), gear major axis (21), socket cover (22).
Fig. 8 illustrates the annexation of gear minor axis (20) and gear major axis (21), gear minor axis (20) is all identical with gear major axis (21) other parameter except length difference, and the anterior shaft part of gear minor axis (20) and gear major axis (21) has the groove (23) corresponding with the squashed structure (16) of die head 2 core rod thin segment (14) heads.
Fig. 9 illustrates the detail characteristic of sleeve (19), sleeve (19) has former and later two cavitys, in front cavity, the squashed structure (16) of 2 core rod thin segment (14) heads is chimeric with the groove (23) of gear minor axis (20) and gear major axis (21), and rear cavity holds two meshed gears; Figure 10 illustrates the detail characteristic of socket cover (19), socket cover (19) has locating hole (25) and the locating hole (26) of installation 2 gear shaft bearing, locating hole (25) is wherein blind hole, aperture is identical with gear minor axis (20) bearing outside diameter, the degree of depth is identical with bearing width, locating hole (26) is countersunk head through hole, counter sink outside diameter is also identical with gear major axis (21) bearing outside diameter, and the degree of depth is identical with bearing width.
Fig. 6 or Fig. 7 illustrates the installation relation of extrusion molding die head and drive system.Wherein, the anterior shaft part of gear minor axis (20) and gear major axis (21) is passed by two countersunk head locating holes (24) of sleeve (19) respectively and enters sleeve front cavity, rely on large end face clamping gear minor axis (20) of the countersunk head locating hole (24) of sleeve (19) and the anterior shaft part bearing face of gear major axis (21), the locating hole (25) of socket cover (22) is inserted at gear minor axis rear portion shaft part (20), rely on the bearing face of end face clamping gear minor axis (20) the rear portion shaft part of socket cover (22) locating hole (25), the rear portion shaft part of gear major axis (21) is passed by the countersunk head locating hole (26) of socket cover (22), same, rely on the bearing face of large end face clamping gear major axis (21) the rear portion shaft part of the countersunk head locating hole (26) of socket cover (22), socket cover (22) the capping rear cavity of sleeve (19) thus, thus limit moving axially of gear minor axis (20) and gear major axis (21) relative sleeve, gear minor axis (20) and gear major axis (21) relative sleeve rotate.
The squashed structure (16) of 2 core rod (2) thin segment (14) heads all embeds in the groove (23) of gear minor axis (20) and gear major axis (21) anterior shaft part, achieve coaxial connection of 2 core rods and gear minor axis (20) and gear major axis (21), sleeve is through 4 dowel hole pin joints and sleeve nut (18) front cavity with capping sleeve (19) that are threaded of sleeve (19), sleeve and die head are connected as a single entity, thus ensure that 2 core rods (2) are only rotated relative to formwork (1) under drive system effect.
Figure 11 illustrates the whole process flow of extrusion molding die head processing fried dough twist: first, two core rods (2) are static face-to-face, 3 on two core rods (2) parallel discharging narrow slits (10) are by 3 on formwork (1) front end face (5) and core rod (2) discharging narrow slit (12) size, spacing is communicated with the same number of connectivity slot (7), dough sends into material chamber (9) by pay-off through the charging aperture (8) of formwork (1) sidepiece, parallel discharging narrow slit (12) is entered via the entrance in the tapering transition section (13) of core rod (2), merge into stacked flat before proceeding to parallel discharging narrow slit (12) outlet of core rod (2) front end face (10), widely to wear, the head forming stacked fried dough twist is extruded via die head leading portion, namely station 1 illustrates state, subsequently, while formwork (1) material chamber (9) sent constantly into by dough, two core rods (2) start in opposite directions one-week under drive system effect, constant speed rotation, the parallel discharging narrow slit (12) of two core rods (2) front end face (10) is misplaced, former stacked flat, wide wearing is divided into two, two strands stacked wears while constantly being extruded from parallel discharging narrow slit (12), also along with the rotation of core rod (2) is distorted, entirety is originally stacked flat, wide wearing becomes two bursts of helical form distortions and wears, i.e. station 2 to 4 signal state, again, the position that static, discharging narrow slit (12) is face-to-face communicated with is got back to again after two core rods (2) rotate a circle, dough converges again before discharging narrow slit (12) outlet, die head is extruded in stacked flat, wide wearing, form the afterbody of stacked fried dough twist, namely station 5 illustrates state, finally, after fried dough twist afterbody has appropriate length, stacked fried dough twist is cut off by the front end face (5) that formwork (1) is close to by cutoff tool, namely the mechanization completing fried dough twist is shaping, enter to complain and quarrel loudly after frying, can obtain turning over manual drawing, passing through the identical fried dough twist of fried dough twist contour structures that gimmick processes.
Claims (5)
1. a stacked fried dough twist extrusion molding die head, is made up of formwork (1), 2 core rods (2), rear end cap (3) and 2 stop collars (4); It is characterized in that: formwork (1) postmedian has a material chamber (9); That formwork (1) front end face (5) has 2 through front end faces and expect chamber, that diameter is equal with the thick section (11) of core rod (2) locating hole (6), formwork (1) sidepiece has the charging aperture (8) being communicated to material chamber, has connectivity slot (7) between upper two locating holes (6) of formwork (1) front end face (5); Core rod (2) is front thick rear thin round club shaped structure, and there is tapering transition section (13) at middle part, and core rod (2) leading portion with tapering transition section have parallel discharging narrow slit (12); The thin segment (14) of core rod (2) has dowel hole (15), and thin segment (14) end of core rod is squashed structure (16); The middle part of rear end cap (3) has the spacing hole (17) that two centre-to-centre spacing are identical with formwork (1) upper two locating holes (6) centre-to-centre spacing, aperture is identical with core rod (2) thin segment (14) diameter; 2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (1) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, core rod (2) thin segment (14) passes by rear end cap (3) spacing hole (17), and stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, limits the axial advancement of the relative formwork (1) of core rod (2).
2. a kind of stacked fried dough twist extrusion molding die head according to claim 1, is characterised in that: 2 core rods (2) can be done in opposite directions relative to formwork (1), interval and speed change are rotated, and 2 core rods (2) have mirror all the time.
3. a kind of stacked fried dough twist extrusion molding die head according to claim 1, is characterised in that: the number of the parallel discharging narrow slit (12) of 2 core rod leading portion sides equals the number of plies of fried dough twist.
4. a kind of stacked fried dough twist extrusion molding die head according to claim 1, be characterised in that: have between formwork (1) two locating hole (6) and the upper the same number of connectivity slot of the parallel discharging narrow slit (12) (7) of core rod (2), and when the parallel discharging narrow slit (12) of two core rods (2) face-to-face static time connectivity slot (7) can by parallel for each on two core rods (2) discharging narrow slit (12) connection.
5. a kind of stacked fried dough twist extrusion molding die head according to claim 1, is characterised in that: the characteristics of motion of forming process be the parallel discharging narrow slit (12) of two core rods (2) static face-to-face extrude the straight head of fried dough twist---two core rods (2) in opposite directions constant speed rotation are extruded in the middle part of fried dough twist two bursts of distortions for one week---the parallel discharging narrow slit (12) of two core rods (2) is static face-to-face extrudes the straight afterbody of fried dough twist.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310472754.2A CN103598275B (en) | 2013-10-11 | 2013-10-11 | Extrusion molding die head for laminated twists |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310472754.2A CN103598275B (en) | 2013-10-11 | 2013-10-11 | Extrusion molding die head for laminated twists |
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| CN103598275A CN103598275A (en) | 2014-02-26 |
| CN103598275B true CN103598275B (en) | 2015-04-29 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104542776A (en) * | 2015-02-02 | 2015-04-29 | 徐志兴 | Multi-tray functional machine for wrapping stuffing with empty wrappers |
| CN106493828B (en) * | 2016-12-14 | 2018-11-09 | 河北工业大学 | A kind of slurry extrusion system |
| CN111296518A (en) * | 2020-04-23 | 2020-06-19 | 宿州国恩食品机械有限公司 | Solution method for adhering head cuts of machine-made deep-fried dough sticks |
| CN111449101B (en) * | 2020-05-19 | 2024-07-02 | 山西海玉园食品有限公司 | Fried dough twist machine |
| CN111838526B (en) * | 2020-07-13 | 2023-08-18 | 佛山市润安米业有限公司 | Cross shaping device for rice cracker for food processing |
| CN112262863B (en) * | 2020-09-27 | 2022-05-20 | 强盛自动化(中山)有限公司 | Continuous dough mixing and dispensing system |
| CN115581245B (en) * | 2022-09-08 | 2024-03-29 | 龙海市安得马富机械有限公司 | Pattern bread production line and pattern bread production method |
| CN115581244B (en) * | 2022-09-08 | 2024-03-29 | 龙海市安得马富机械有限公司 | Pattern bread forming device and pattern bread forming method |
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| JPS61166362A (en) * | 1985-01-16 | 1986-07-28 | Nichirei:Kk | Method of producing snack food having fibrous tissue from raw material with low protein |
| CN87206886U (en) * | 1987-04-25 | 1988-02-03 | 梁永安 | Dough twist maker |
| SI0704158T1 (en) * | 1994-09-29 | 2001-10-31 | Nestle Sa | Extrusion die |
| US6626660B1 (en) * | 2000-04-19 | 2003-09-30 | Baptista's Bakery, Inc. | Apparatus for production of twisted baked goods |
| JP2005245347A (en) * | 2004-03-05 | 2005-09-15 | Kobird Co Ltd | Twisted food-forming device |
| CN2689705Y (en) * | 2004-04-28 | 2005-04-06 | 王风宜 | Multifunction fried dough twist machine |
| CN1277479C (en) * | 2004-11-09 | 2006-10-04 | 徐志兴 | Automatic fried dough twist shaping machine |
| JP4814607B2 (en) * | 2005-10-19 | 2011-11-16 | レオン自動機株式会社 | Method and apparatus for forming twisted food |
| CN2877308Y (en) * | 2006-03-13 | 2007-03-14 | 韩学珍 | Rotary-cylinder twist cooked wheaten food immobile pressing machine |
| CN101690506B (en) * | 2009-10-12 | 2012-01-11 | 韩学珍 | Multi-process multi-machine head static pressure dvxy |
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| CN102428980B (en) * | 2011-12-27 | 2013-09-25 | 韩学珍 | Sub-cylinder type rotary cylinder static pressure fried dough twist making machine |
| CN202425514U (en) * | 2012-02-09 | 2012-09-12 | 廉旭东 | Multi-cylinder rotary type hydrostatic dough twisting machine |
| CN202489123U (en) * | 2012-03-17 | 2012-10-17 | 纪海马 | Rotary hydraulic fried dough twist maker |
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