CN103595343B - A kind of anti-dazzle solar module and preparation technology thereof - Google Patents
A kind of anti-dazzle solar module and preparation technology thereof Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a kind of anti-dazzle solar module, solve existing solar module total quality large, inconvenience is installed, easy generation dazzle and light pollution, the problem of component power can be reduced, it comprises the ETFE header board being arranged on top layer and the glass back plate being arranged on bottom, solar battery sheet is provided with between described ETFE header board and glass back plate, each row solar battery sheet is by welding battery strings in series, be connected by busbar between battery strings and form solar cell matrix, described ETFE header board and solar battery sheet, hot melt adhesive layer is equipped with between solar battery sheet and glass back plate, described ETFE front plane surface is provided with scattering groove, described scattering groove intersects in length and breadth in network.It is light that the present invention has total quality, can reduce glare effect, reduces light pollution, and conversion efficiency height waits beneficial effect.The invention also discloses a kind of preparation technology of anti-dazzle solar module, this step of preparation process is simple, and cost is low.
Description
Technical field
The present invention relates to a kind of solar module, especially relate to a kind of anti-dazzle solar module and preparation technology thereof.
Background technology
At present, typical bilayer glass solar battery component is made up of glass front plate, hot melt adhesive film, solar battery sheet, conducting copper belt, hot melt adhesive film, backboard from top to bottom successively, this traditional double glazing solar components can be widely used in BIPV, as building structure such as sunshading top, curtain wall, skylights, ensureing attractive in appearance and cost-effective while, can be again building itself electric power is provided.But use at the double glazing solar module of routine and found some problems: 1, due to the employing of typical bilayer glass solar battery component front is plate glass, light has part and directly reflects away in assembly front, affect the absorption of light, cause component power to be lost; 2, because typical bilayer glass solar battery component tow sides are all plate glass composition, the glass front plate on surface can form mirror-reflection, thus makes solar module in use can produce glare effect and light pollution; 3, typical bilayer glass solar battery component due to header board and backboard be all that glass forms, therefore the quality of monoblock unit is comparatively large, has difficulties installing; 4, the impurity particle such as easy adhesive dust of glass front plate, affects luminous flux.
Application publication number CN102569459A, the Chinese patent of Shen Qing Publication day 2012.7.11 discloses a kind of anti-glare crystalline silicon photovoltaic component, comprise the anti-dazzle toughened glass being arranged on top layer and the backing being arranged on bottom, EVA adhesive film is provided with between described anti-dazzle toughened glass and backing, crystal silicon solar cell sheet is provided with in the middle of EVA adhesive film, described crystal silicon solar cell sheet is connected in series by conducting copper belt, and adopts interconnecting strip to be connected with the terminal box being arranged on outside with lead-out wire between string and string.The anti-dazzle principle of this anti-glare crystalline silicon photovoltaic component arranges decorative pattern on the toughened glass surface of top layer, this decorative pattern is inverted pyramid hexagon, for concave structure, in hexagon square arrangement, its skin-material i.e. header board are still toughened glass, make the quality of monoblock unit comparatively large, cause monoblock unit to install very difficult; Secondly, on glass, the hexagonal processing patterns of inverted pyramid is very difficult, and processing cost is very high, and this dazzle Crystalline Silicon PV Module is for preventing dust stratification, the order number of decorative pattern is defined as 32 orders, is spaced apart 0.12mm between decorative pattern and decorative pattern, which in turns increases difficulty of processing.
Summary of the invention
The present invention is that the solar module total quality in order to solve prior art is large, inconvenience is installed, easy generation dazzle and light pollution, can reduce the problem of component power, provide a kind of structure simple, total quality is light, the reflected intensity of solar module surface reflection light can be reduced, reduce glare effect, reduce light pollution, the anti-dazzle solar module that conversion efficiency is high.
Present invention also offers a kind of preparation technology of anti-dazzle solar module, this step of preparation process is simple, and cost is low.
To achieve these goals, the present invention is by the following technical solutions:
A kind of anti-dazzle solar module, comprise the ETFE header board being arranged on top layer and the glass back plate being arranged on bottom, solar battery sheet is provided with between described ETFE header board and glass back plate, each row solar battery sheet is by welding battery strings in series, be connected by busbar between battery strings and form solar cell matrix, described ETFE header board and solar battery sheet, between solar battery sheet and glass back plate, be equipped with hot melt adhesive layer, described ETFE front plane surface is provided with scattering groove, and described scattering groove intersects in length and breadth in network.Header board in the present invention adopts ETFE material to make, ETFE material is very light, the weight of ETFE material is approximately only one of percentage of the ultrawhite tempered glass quality of same volume, secondly, ETFE material transmissivity is high, the ultraviolet cut-on wavelength of ultrawhite toughened glass is generally 380nm, light transmittance is 90 ~ 92%, and the light transmittance of ETFE material is 95 ~ 97%, ultraviolet cut-on wavelength is generally 300nm, therefore, ETFE material has better light transmittance and lower ultraviolet cut-on wavelength relative to ultrawhite toughened glass, can through more luminous energy under similarity condition, make cell piece light more, the conversion efficiency of battery can be improved, and, ETFE material surface atresia is smooth, dust, the dirt such as rainwater and snow can not accumulate, what is more important, bond strength between ETFE material and hot melt adhesive layer is high, not easily throw off, in the present invention, the surface of ETFE header board is provided with the scattering groove intersected in network in length and breadth, scattering groove can make the light generation diffuse reflection of reflection, thus eliminate glare effect and light pollution, the groove of scattering simultaneously can also make the some light of reflection that refraction occurs and again enter battery, thus improve the transfer ratio of battery, the most important thing is, scattering groove can play the effect of cushion chamber, when ETFE header board is subject to larger External Force Acting instantaneously (as suffering hail strike etc.), on ETFE header board, the ETFE material at stressed place can produce deformation (depression) to surrounding extruding, and scattering groove effectively can disperse the active force suffered by ETFE header board, ETFE header board is effectively avoided to cave in.
As preferably, described scattering slot cross-section takes the shape of the letter U.
As preferably, the width of described scattering groove is 0.5 ~ 1mm, and the degree of depth is 0.2 ~ 0.4mm, is spaced apart 2 ~ 4mm between adjacent scattering groove.Interval between scattering well width, the degree of depth and adjacent scattering groove is excessive or too small, all can affect result of use, namely anti-dazzle weak effect, and the interval too small between the well width of scattering simultaneously, the degree of depth and adjacent scattering groove, is also unfavorable for the setting of scattering groove.
As preferably, before described ETFE, plate thickness is 3 ~ 5mm.Because ETFE header board is positioned at top layer, thickness is too thin, structural strength is inadequate, under the effect being subject to external force, easily cause the silicon chip of its lower floor to cause break, cross the setting that thin thickness is also unfavorable for astigmatism groove simultaneously, and very easily there is fold and displacement when lamination, and before ETFE, plate thickness is excessive, then cost increase.
As preferably, described hot melt adhesive layer is EVA layer.
A preparation technology for anti-dazzle solar module, comprises the following steps:
A solar battery sheet is passed through the soldered formation battery strings of welding by (), then pass through busbar soldered formation solar cell matrix by between battery strings, and positive and negative electrode drawn by busbar.Welding, busbar are generally copper strips, first front welding is carried out to cell piece, carry out back serial connection again and make same row cell piece battery strings in series, cell piece quantity can adjust according to actual needs, battery strings can carry out serial or parallel connection by busbar according to the actual requirements, front welding, back serial connection are the conventional steps of the art, therefore do not repeat at this.
B grid cloth, ETFE header board, hot melt adhesive layer, solar cell matrix, hot melt adhesive layer, glass back plate are laid according to order from top to bottom by ().
C the assembly laid is put into laminating machine and is carried out lamination by ().During lamination, ETFE header board is by thermal softening, grid cloth then can embed ETFE header board, play the effect of punch, grid cloth also has the effect of sizing simultaneously, when preventing lamination, ETFE header board produces fold and displacement, before ETFE in the present invention, plate thickness reaches 3 ~ 5mm, thickness is thicker, in lamination process, ETFE front plane surface can produce fold, therefore being applied to now, solar module is all the ETFE film of thickness at below 0.3mm, and grid cloth can embed ETFE front plane surface when lamination, just in time play the effect of skeleton and template, ETFE front plane surface is suppressed to produce fold and be subjected to displacement, efficiently solve ETFE front plane surface in lamination process and can produce the problem of fold and displacement.
After assembly cooling d () is to be laminated after, solidification, take grid cloth off, form the scattering groove intersected in network in length and breadth in ETFE front plane surface, finally assembly is loaded onto frame, by the positive and negative electrode thereto reserved, obtain anti-dazzle solar module.Directly take grid cloth after cooling off and just form scattering groove in ETFE front plane surface, operating procedure is very simple.
As preferably, the mesh size of grid cloth is 2 × 2 ~ 4 × 4mm, and on grid cloth, the width of netting twine is 0.5 ~ 1mm, and on grid cloth, the thickness of netting twine is 0.2 ~ 0.4mm.After lamination, the size of mesh is the interval between adjacent scattering groove, and on grid cloth, the width of netting twine is the width of scattering groove, and on grid cloth, the thickness of netting twine is the degree of depth of scattering groove.
As preferably, before described ETFE, plate thickness is 3 ~ 5mm.
As preferably, the process conditions of lamination are: laminating temperature is 135 ~ 150 DEG C, and lamination times is 15 ~ 30min.
Therefore, the present invention has following beneficial effect:
(1) header board adopts ETFE material to make, and light weight, reduces the overall weight of solar module, and be convenient to install, and have better light transmittance, make cell piece light more, can improve the conversion efficiency of battery, dirt is also not easily accumulated in surface;
(2) ETFE front plane surface is provided with scattering groove, the light generation diffuse reflection of reflection can be made, thus eliminate glare effect and light pollution, the groove of scattering simultaneously can also make the some light of reflection that refraction occurs and again enter battery, thus improve the transfer ratio of battery, reduce the power loss of solar module;
(3) scattering groove can play the effect of cushion chamber, effectively can disperse the active force suffered by ETFE header board, effectively avoids ETFE header board to cave in;
(4) scattering groove is compressing by grid cloth in lamination process, and processing step is very simple, and cost is low.
Accompanying drawing explanation
Fig. 1 is a kind of vertical view of ETFE header board in the present invention.
Fig. 2 is a kind of profile of the present invention.
In figure: ETFE header board 1, hot melt adhesive layer 2, solar battery sheet 3, glass back plate 4, welding 5, busbar 6, scattering groove 7.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
In the present invention, all devices and raw material all can be buied from market or the industry is conventional, and wherein, ETFE header board is purchased from Fu Rong macromolecular material Co., Ltd, and model is ETFE25C.Method in following embodiment, if no special instructions, is this area conventional method.
Embodiment 1
A kind of anti-dazzle solar module, comprise and be arranged on top layer, thickness is the ETFE header board 1 of 3mm and is arranged on the glass back plate 4 of bottom, solar battery sheet 3 is provided with between ETFE header board and glass back plate, each row solar battery sheet is by welding 5 battery strings in series, be connected by busbar 6 between battery strings and form solar cell matrix, ETFE header board and solar battery sheet, hot melt adhesive layer 2 is equipped with between solar battery sheet and glass back plate, hot melt adhesive layer is EVA layer, ETFE front plane surface has the scattering groove 7 that cross section takes the shape of the letter U, the width of scattering groove is 0.5mm, the degree of depth is 0.2mm, 2mm is spaced apart between adjacent scattering groove, scattering groove intersects in length and breadth in network.
A preparation technology for anti-dazzle solar module, comprises the following steps:
(a) by the solar battery sheet of having classified according to performance parameter according to requirements by the soldered formation battery strings of welding, then by between battery strings by busbar soldered formation solar cell matrix, positive and negative electrode drawn by busbar.
B grid cloth, ETFE header board, hot melt adhesive layer, solar cell matrix, hot melt adhesive layer, glass back plate are laid according to order from top to bottom by (), wherein the mesh size of grid cloth is 2 × 2mm, on grid cloth, the width of netting twine is 0.5mm, and on grid cloth, the thickness of netting twine is 0.2mm.
C the assembly laid is put into laminating machine and is carried out lamination by (), laminating temperature is 135 DEG C, and lamination times is 15min.
After assembly cooling d () is to be laminated after, solidification, take grid cloth off, ETFE front plane surface forms the scattering groove (see figure 1) of intersecting in network in length and breadth, finally assembly is loaded onto frame, by the positive and negative electrode thereto reserved, obtain anti-dazzle solar module (see figure 2).
Comparative example 1
In this comparative example, the structure of anti-dazzle solar module and preparation technology are compared with embodiment 1, and difference is to replace ETFE header board with ultrawhite toughened glass, and all the other are identical.
Embodiment 2
A kind of anti-dazzle solar module, comprise and be arranged on top layer, thickness is the ETFE header board 1 of 4mm and is arranged on the glass back plate 4 of bottom, solar battery sheet 3 is provided with between ETFE header board and glass back plate, each row solar battery sheet is by welding 5 battery strings in series, be connected by busbar 6 between battery strings and form solar cell matrix, ETFE header board and solar battery sheet, hot melt adhesive layer 2 is equipped with between solar battery sheet and glass back plate, hot melt adhesive layer is EVA layer, ETFE front plane surface has the scattering groove 7 that cross section takes the shape of the letter U, the width of scattering groove is 0.7mm, the degree of depth is 0.3mm, 3mm is spaced apart between adjacent scattering groove, scattering groove intersects in length and breadth in network.
A preparation technology for anti-dazzle solar module, comprises the following steps:
(a) by the solar battery sheet of having classified according to performance parameter according to requirements by the soldered formation battery strings of welding, then by between battery strings by busbar soldered formation solar cell matrix, positive and negative electrode drawn by busbar.
B grid cloth, ETFE header board, hot melt adhesive layer, solar cell matrix, hot melt adhesive layer, glass back plate are laid according to order from top to bottom by (), wherein the mesh size of grid cloth is 3 × 3mm, on grid cloth, the width of netting twine is 0.7mm, and on grid cloth, the thickness of netting twine is 0.3mm.
C the assembly laid is put into laminating machine and is carried out lamination by (), laminating temperature is 140 DEG C, and lamination times is 25min.
After assembly cooling d () is to be laminated after, solidification, take grid cloth off, ETFE front plane surface forms the scattering groove (see figure 1) of intersecting in network in length and breadth, finally assembly is loaded onto frame, by the positive and negative electrode thereto reserved, obtain anti-dazzle solar module (see figure 2).
Comparative example 2
In this comparative example, the structure of anti-dazzle solar module and preparation technology are compared with embodiment 2, and difference is to replace ETFE header board with ultrawhite toughened glass, and all the other are identical.
Embodiment 3
A kind of anti-dazzle solar module, comprise and be arranged on top layer, thickness is the ETFE header board 1 of 5mm and is arranged on the glass back plate 4 of bottom, solar battery sheet 3 is provided with between ETFE header board and glass back plate, each row solar battery sheet is by welding 5 battery strings in series, be connected by busbar 6 between battery strings and form solar cell matrix, ETFE header board and solar battery sheet, hot melt adhesive layer 2 is equipped with between solar battery sheet and glass back plate, hot melt adhesive layer is EVA layer, ETFE front plane surface has the scattering groove 7 that cross section takes the shape of the letter U, the width of scattering groove is 1mm, the degree of depth is 0.4mm, 4mm is spaced apart between adjacent scattering groove, scattering groove intersects in length and breadth in network.
A preparation technology for anti-dazzle solar module, comprises the following steps:
(a) by the solar battery sheet of having classified according to performance parameter according to requirements by the soldered formation battery strings of welding, then by between battery strings by busbar soldered formation solar cell matrix, positive and negative electrode drawn by busbar.
B grid cloth, ETFE header board, hot melt adhesive layer, solar cell matrix, hot melt adhesive layer, glass back plate are laid according to order from top to bottom by (), wherein the mesh size of grid cloth is 4 × 4mm, on grid cloth, the width of netting twine is 1mm, and on grid cloth, the thickness of netting twine is 0.4mm.
C the assembly laid is put into laminating machine and is carried out lamination by (), laminating temperature is 150 DEG C, and lamination times is 30min.
After assembly cooling d () is to be laminated after, solidification, take grid cloth off, ETFE front plane surface forms the scattering groove (see figure 1) of intersecting in network in length and breadth, finally assembly is loaded onto frame, by the positive and negative electrode thereto reserved, obtain anti-dazzle solar module (see figure 2).
Comparative example 3
In this comparative example, the structure of anti-dazzle solar module and preparation technology are compared with embodiment 3, and difference is to replace ETFE header board with ultrawhite toughened glass, and all the other are identical.
Carry out header board light transmittance and power test to the anti-dazzle solar module that each embodiment and comparative example obtain, the result obtained is as shown in table 1, wherein, and component power loss (%)=(theoretical power (horse-power)-actual power)/theoretical power (horse-power) × 100%.
The anti-dazzle solar module header board light transmittance of each embodiment of table 1 and comparative example and component power are lost
Project | Header board light transmittance (%) | Component power loss (%) |
Embodiment 1 | 96.2 | 3.4 |
Comparative example 1 | 90.8 | 4.5 |
Embodiment 2 | 95.8 | 3.5 |
Comparative example 2 | 91.1 | 5 |
Embodiment 3 | 97.1 | 3.1 |
Comparative example 3 | 90.2 | 5.1 |
As apparent from table 1 can, anti-dazzle solar module header board light transmittance of the present invention is higher, and assembly wasted power is low, and therefore the present invention has higher power output, and the conversion efficiency of battery is high.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (7)
1. an anti-dazzle solar module, it is characterized in that, comprise the ETFE header board (1) being arranged on top layer and the glass back plate (4) being arranged on bottom, before described ETFE, plate thickness is 3 ~ 5mm, solar battery sheet (3) is provided with between ETFE header board and glass back plate, each row solar battery sheet is by welding (5) battery strings in series, be connected by busbar (6) between battery strings and form solar cell matrix, described ETFE header board and solar battery sheet, hot melt adhesive layer (2) is equipped with between solar battery sheet and glass back plate, described ETFE front plane surface is provided with scattering groove (7), described scattering groove intersects in length and breadth in network, the width of scattering groove is 0.5 ~ 1mm, the degree of depth is 0.2 ~ 0.4mm, 2 ~ 4mm is spaced apart between adjacent scattering groove.
2. a kind of anti-dazzle solar module according to claim 1, is characterized in that, described scattering slot cross-section takes the shape of the letter U.
3. a kind of anti-dazzle solar module according to claim 1, is characterized in that, described hot melt adhesive layer is EVA layer.
4. a preparation technology for anti-dazzle solar module as claimed in claim 1, is characterized in that, comprise the following steps:
A solar battery sheet is passed through the soldered formation battery strings of welding by (), then pass through busbar soldered formation solar cell matrix by between battery strings, and positive and negative electrode drawn by busbar;
B grid cloth, ETFE header board, hot melt adhesive layer, solar cell matrix, hot melt adhesive layer, glass back plate are laid according to order from top to bottom by ();
C the assembly laid is put into laminating machine and is carried out lamination by ();
After assembly cooling d () is to be laminated after, solidification, take grid cloth off, form the scattering groove intersected in network in length and breadth in ETFE front plane surface, finally assembly is loaded onto frame, by the positive and negative electrode thereto reserved, obtain anti-dazzle solar module.
5. preparation technology according to claim 4, is characterized in that, the mesh size of grid cloth is 2 × 2 ~ 4 × 4mm, and on grid cloth, the width of netting twine is 0.5 ~ 1mm, and on grid cloth, the thickness of netting twine is 0.2 ~ 0.4mm.
6. preparation technology according to claim 4, is characterized in that, before described ETFE, plate thickness is 3 ~ 5mm.
7. preparation technology according to claim 4, is characterized in that, the process conditions of lamination are: laminating temperature is 135 ~ 150 DEG C, and lamination times is 15 ~ 30min.
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CN104319314A (en) * | 2014-10-28 | 2015-01-28 | 云飞 | Preparing technology of photovoltaic cell |
KR20210004251A (en) * | 2019-07-03 | 2021-01-13 | 엘지전자 주식회사 | Method for manufacturing graphic cover substrate of solar cell panal, and solar cell panel and method for manufacturing the same |
CN110350049B (en) * | 2019-07-24 | 2024-02-02 | 东莞南玻太阳能玻璃有限公司 | Anti-dazzle solar module cover plate glass |
CN111883599A (en) * | 2020-07-28 | 2020-11-03 | 光能动力(北京)科技有限责任公司 | Surface grain structure of automotive solar module and preparation method thereof |
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CN102569459A (en) * | 2012-02-07 | 2012-07-11 | 泰通(泰州)工业有限公司 | Anti-glare crystalline silicon photovoltaic component |
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