CN103591327B - High pressure filling selfsealings balance swaged forging formula switching ball - Google Patents

High pressure filling selfsealings balance swaged forging formula switching ball Download PDF

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Publication number
CN103591327B
CN103591327B CN201310588903.1A CN201310588903A CN103591327B CN 103591327 B CN103591327 B CN 103591327B CN 201310588903 A CN201310588903 A CN 201310588903A CN 103591327 B CN103591327 B CN 103591327B
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China
Prior art keywords
valve
ball
valve ball
integrated type
valve body
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CN201310588903.1A
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CN103591327A (en
Inventor
陈彦
陈忠鑫
史强修
钟伟
武显强
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Wuxi Smart Auto Control Engineering Co Ltd
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Wuxi Smart Auto Control Engineering Co Ltd
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Priority to CN201310588903.1A priority Critical patent/CN103591327B/en
Publication of CN103591327A publication Critical patent/CN103591327A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0626Easy mounting or dismounting means
    • F16K5/0636Easy mounting or dismounting means the spherical plug being insertable from the top of the housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K41/00Spindle sealings
    • F16K41/02Spindle sealings with stuffing-box ; Sealing rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0657Particular coverings or materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • F16K5/14Special arrangements for separating the sealing faces or for pressing them together
    • F16K5/20Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
    • F16K5/201Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces with the housing or parts of the housing mechanically pressing the seal against the plug

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Taps Or Cocks (AREA)

Abstract

The present invention relates to a kind of high pressure filling selfsealings balance swaged forging formula switching ball, be the high-pressure ball valve that can be widely used in oil refining industry, belong to instrument control field.It comprises middle valve body, and middle valve body both sides connect a side valve body respectively by bolt, and middle valve body is provided with valve ball mounting hole, and valve ball mounting hole opening is bolted upper cover, above covers and is bolted hold-down grid.Install integrated type valve ball in valve ball mounting hole, body base during integrated type valve ball lower end connects, upper cover is stretched out in upper end.The present invention ensures crude oil refinery equipment safety, stably runs.Superior, the high Reliability of Microprocessor of sealability of the present invention, long lifetime.

Description

High pressure filling selfsealings balance swaged forging formula switching ball
Technical field
The present invention relates to a kind of high pressure filling selfsealings balance swaged forging formula switching ball, be the high-pressure ball valve that can be widely used in oil refining industry, belong to instrument control field.
Background technique
Oil is as a kind of non-renewable resources, and the supply crisis faced produces increasing impact to socioeconomic development, and the impact of this lasting aggravation constantly penetrates into everyone life.Update method and technique, raising are one of major programme of this problem of reply at present to the utilization ratio of petroleum resources, and the crude oil refinery being in leading position in whole Petroleum Industry then seems particularly crucial.Service cycle from processing method to processing device, Oil Refining Industry is just being forced to experiencing huge change, and more advanced meticulous refinery technology improves output and environmental protection standard, but also to high temperature resistant, the high pressure ability of device with propose rigors working life.Above-mentioned change adds that the appearance of low-sulphur fuel standard, the processing request of low grade crude oil and more bottoms need conversion, makes it possible to resistance to 2500LB and sharply rises with the high pressure cut-off ball valve demand of upward pressure.
First crude oil need after being transported to oil refinery to carry out desalting processing through desalter, then enter atmospheric distillation tower and carry out separated, enter corresponding downstream purifier respectively from the light oil of the atmospheric distillation tower different molecular weight such as naphtha, gasoline, diesel oil out and heavy oil and carry out process of refinement, after a series of process such as continuous catalytic reforming, fixed bed hydrogenation process, fixed bed hydrogenation cracking, bubbling bed hydrocrack, finally become the end products such as motor petrol, diesel oil, aviation kerosine, pitch.In whole purifier, almost most critical process position all needs to install 2500LB with the high pressure cut-off ball valve of upward pressure, comparatively typical in fixed bed hydrogenation process, fixed bed hydrogenation cracking, the toolings such as bubbling bed hydrocrack, actual working pressure reaches the high score gas of more than 20.5MPa or cold high score gas and oil needs featuring rigid cutting-off, any interior leakage or the phenomenon that leaks outside can not be had, and valve must ensure can open at any time when being in closed condition for a long time, this is all to the high-voltage resistance capability of valve, sealability, Reliability of Microprocessor, propose very harsh requirement working life.
In current prior art, valve rod is connected with the flat tenon of valve ball by cutting ball valve for high pressure operating mode usually, the bottom of ball be provided with driven shaft for supporting sephere, reduce the side-play amount that pressure medium causes, valve rod position adopts the packing seal structure that can repeatedly compress, and valve seat location then adopts O type circle to seal.If the cutting ball valve of said structure is used in 1500LB and generally there will not be obvious problem in the ordinary high pressure operating mode of downforce, but under the working condition pressure of more than 2500LB, but must bear following risk: first valve ball can be pushed to side by the pressure medium of huge (>=20MPa), valve ball is caused to depart from sealing surface of seat, leakage rate increases gradually, more seriously because valve ball skew causes valve rod action bite, valve is difficult to normal switch, causes valve rod to twist off under extreme case; Secondly the O type circle sealing configuration adopted between valve seat and valve body cannot bear the working pressure of 2500LB, and the high score gas of upstream or cold high score gas and oil enter downstream line by valve seat and valve body clearance leakage and produce Accident due to quality; Finally because the long-term work under the high pressure of 2500LB of common fillers sealing configuration is very easily aging, cause valve rod position sealing failure of fillers, ducted high flammability medium leaks outside in air via stuffing box.It is a breakneck thing all the time that oil refinery catches fire, but if fire spreading is to being equipped with the air-distillation king-tower of substantial oil and relevant side stripper, fire will develop into rapidly the disaster that cannot be estimated its consequence.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, thus for the special operation condition of oil refining industry provide a kind of high pressure resistant, sealability is superior, high Reliability of Microprocessor, long-life high pressure filling selfsealings balance swaged forging formula switching ball, ensure crude oil refinery equipment safety, stably run.
According to technological scheme provided by the invention, high pressure filling selfsealings balance swaged forging formula switching ball comprises middle valve body, it is characterized in that: middle valve body both sides connect a side valve body respectively by bolt, middle valve body is provided with valve ball mounting hole, valve ball mounting hole opening is bolted upper cover, above covers and is bolted hold-down grid; Install integrated type valve ball in valve ball mounting hole, body base during integrated type valve ball lower end connects, upper cover is stretched out in upper end; The side valve body joint of middle valve body and both sides is provided with valve base sealing assembly; Valve ball limited step is provided with in the middle part of integrated type valve ball, valve ball limited step place mounting plane bearing, plane bearing upper end is provided with the retainer be sleeved on integrated type valve ball, and retainer upper end is provided with and is sleeved on holding down assembly on integrated type valve ball, holds down assembly retainer to compress; The upper end that holds down assembly is provided with black box, and upper black box seals between integrated type valve ball and hold-down grid.
Further, valve base sealing assembly comprises valve seat, and valve seat rear end connects support ring, and support ring rear end is provided with belleville spring, and support ring is compressed support ring and valve seat by belleville spring; Balanced seal ring is provided with between valve seat and support ring.
Further, hold down assembly and comprise spring seat, bottom spring seat, be provided with multiple spring mounting hole, in each spring mounting hole, be provided with a helical spring compressed by retainer.
Further, upper black box comprises Packing seat, and Packing seat upper end is provided with high pressure filling, and high pressure filling upper end is provided with Gland.
Further, the first lining is provided with between integrated type valve ball and hold-down grid.
Further, the second lining is provided with between integrated type valve ball and retainer.
Further, the 3rd lining is provided with between integrated type valve ball and middle valve body.
Further, described integrated type valve ball top is provided with transmission shaft, is provided with driven shaft bottom valve ball.
Compared with the prior art the present invention has the following advantages:
1, three pieces type valve body structure is convenient to processing, assembling, and installation precision is higher, and the valve body of forging molding ensure that the high voltage performance of valve.
2, integrated type valve ball rigidity is better, and valve ball can not produce skew because of pressure medium, avoid split type valve ball, stem structure under high pressure operating mode side-play amount greatly, easily stuck problem.
3, the transmission shaft of integrated type valve ball and driven shaft part are provided with triple lining and support, and ensure that valve Reliability of Microprocessor under high pressure, stationarity.
4, adopt balanced seal ring to seal between valve seat and valve body, O type circle sealing configuration of solving over causes sealing effect to weaken the problem even lost efficacy along with pressure increase.
5, high pressure filling group is not rely on constantly to compress hold-down grid realization sealing from the external world, but by the helical spring pretension of bottom, then reach selfsealings effect along with pressure raises the pressure of spring seat to filler corresponding increase, solve the easily problem that leaks outside from stuffing box of aging, medium of filler under high pressure.
6, helical spring elastic force can offset the unbalanced force that integrated type valve ball produces under medium effect downwards, prevent from valve ball from moving up causing sealing effect to weaken or valve event not smooth.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of integrated type valve ball.
Fig. 3 is A place enlarged view in Fig. 1.
Fig. 4 is B place enlarged view in Fig. 1.
Description of reference numerals: valve body, 2-side valve body, 3-integrated type valve ball, 4-valve seat, 5-balanced seal ring, 6-support ring, 7-belleville spring, 8-upper cover, 9-retainer, 10-plane bearing, 11-spring seat, 12-helical spring, 13-second lining, 14-Packing seat, 15-high pressure filling, 16-Gland, 17-hold-down grid, 18-first lining, 19-the 3rd lining, 20-valve ball mounting hole, 21-valve ball limited step in 1-.
Embodiment
Embodiment in is by reference to the accompanying drawings further described by the present invention below:
As shown in Figure 1 and 2, the present invention mainly comprises middle valve body 1, and middle valve body 1 both sides connect a side valve body 2 respectively by bolt.Middle valve body 1 and side valve body 2 adopt forging molding.
Middle valve body 1 is provided with valve ball mounting hole 20, and valve ball mounting hole 20 opening is bolted upper cover 8, upper cover 8 is bolted hold-down grid 17.In valve ball mounting hole 20, integrated type valve ball 3 is installed.During described integrated type valve ball 3 lower end connects bottom valve body 1, upper cover 8 is stretched out in upper end.
Side valve body 2 joint of middle valve body 1 and both sides is provided with valve base sealing assembly.As shown in Figure 3, described valve base sealing assembly comprises valve seat 4, and valve seat 4 rear end connects support ring 6, and support ring 6 rear end is provided with belleville spring 7, and support ring 6 is compressed support ring 6 and valve seat 4 by belleville spring 7.Balanced seal ring 5 is provided with between valve seat 4 and support ring 6.
Valve ball limited step 21 is provided with in the middle part of integrated type valve ball 3, valve ball limited step 21 place mounting plane bearing 10, plane bearing 10 upper end is provided with the retainer 9 be sleeved on integrated type valve ball 3, retainer 9 upper end is provided with and is sleeved on holding down assembly on integrated type valve ball 3, holds down assembly retainer 9 to compress.The upper end that holds down assembly is provided with black box, and upper black box seals between integrated type valve ball 3 and hold-down grid 17.
As shown in Figure 4, described in hold down assembly and comprise spring seat 11, be provided with multiple spring mounting hole bottom spring seat 11, in each spring mounting hole, be provided with a helical spring 12 compressed by retainer 9.Described upper black box comprises Packing seat 14, and Packing seat 14 upper end is provided with high pressure filling 15, and high pressure filling 15 upper end is provided with Gland 16.
The first lining 18 is provided with between described integrated type valve ball 3 and hold-down grid 17.
The second lining 13 is provided with between described integrated type valve ball 3 and retainer 9.
The 3rd lining 19 is provided with between described integrated type valve ball 3 and middle valve body 1.
Described integrated type valve ball top is provided with transmission shaft, is provided with driven shaft bottom valve ball.
Working principle of the present invention: the valve design of three pieces type is convenient to processing, assembling, adopts the middle valve body of forging molding and side valve body to ensure that the high voltage performance of valve.Integrated type valve ball rigidity is better, and valve ball can not produce skew because of pressure medium, avoid split type valve ball, stem structure under high pressure operating mode side-play amount greatly, easily stuck problem.The position, three, upper, middle and lower of integrated type valve ball is respectively equipped with triple lining and supports, and ensure that valve Reliability of Microprocessor under high pressure, stationarity.Adopt valve base sealing assembly to seal between valve seat and side valve body, when valve is in closed condition, the sealing effect of valve base sealing assembly can strengthen along with the rising of pressure, avoids medium from valve seat back side seepage.There is holding down assembly to change to rely in the past and constantly compressing the pattern that hold-down grid realizes sealing from the external world of high-pressure self-sealing function, but by the helical spring pretension of bottom, then utilize pressure medium to promote spring seat to reach selfsealings effect.Helical spring elastic force can offset the unbalanced force that integrated type valve ball produces under medium effect downwards, prevent from valve ball from moving up causing sealing effect to weaken or valve event not smooth.

Claims (2)

1. a high pressure filling selfsealings balance swaged forging formula switching ball, comprise middle valve body (1), middle valve body (1) both sides connect a side valve body (2) respectively by bolt, middle valve body (1) is provided with valve ball mounting hole (20), valve ball mounting hole (20) opening is bolted upper cover (8), install integrated type valve ball (3) in valve ball mounting hole (20), valve body (1) bottom during integrated type valve ball (3) lower end connects, upper cover (8) is stretched out in upper end; Side valve body (2) joint of middle valve body (1) and both sides is provided with valve base sealing assembly;
Integrated type valve ball (3) middle part is provided with valve ball limited step (21), valve ball limited step (21) place mounting plane bearing (10), plane bearing (10) upper end is provided with the retainer (9) be sleeved on integrated type valve ball (3), retainer (9) upper end is provided with and is sleeved on holding down assembly on integrated type valve ball (3), holds down assembly retainer (9) to compress; The upper end that holds down assembly is provided with black box, and upper black box seals between integrated type valve ball (3) and hold-down grid (17); Described upper black box comprises Packing seat (14), and Packing seat (14) upper end is provided with high pressure filling (15), and high pressure filling (15) upper end is provided with Gland (16);
It is characterized in that: between described integrated type valve ball (3) and hold-down grid (17), be provided with the first lining (18);
The second lining (13) is provided with between described integrated type valve ball (3) and retainer (9); The 3rd lining (19) is provided with between described integrated type valve ball (3) and middle valve body (1); Upper cover (8) is bolted hold-down grid (17); This ball valve is forging formula ball valve, and for high pressure operating mode;
Described holding down assembly comprises spring seat (11), and spring seat (11) bottom is provided with multiple spring mounting hole, is provided with a helical spring (12) compressed by retainer (9) in each spring mounting hole.
2. high pressure filling selfsealings balance swaged forging formula switching ball as claimed in claim 1, it is characterized in that: described valve base sealing assembly comprises valve seat (4), valve seat (4) rear end connects support ring (6), support ring (6) rear end is provided with belleville spring (7), and support ring (6) is compressed valve seat (4) by belleville spring (7); Balanced seal ring (5) is provided with between valve seat (4) and support ring (6).
CN201310588903.1A 2013-11-20 2013-11-20 High pressure filling selfsealings balance swaged forging formula switching ball Active CN103591327B (en)

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CN103591327B true CN103591327B (en) 2016-02-03

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CN103883794B (en) * 2014-04-18 2016-03-16 兰州理工大学 A kind of damper valve
CN104197065B (en) * 2014-08-28 2016-10-19 上海阀门厂股份有限公司 A kind of power bleeder valve
CN104676098A (en) * 2015-02-10 2015-06-03 无锡智能自控工程股份有限公司 Labyrinth type multistage decompression anti-cavitation regulating ball valve
CN108286616A (en) * 2018-02-12 2018-07-17 无锡智能自控工程股份有限公司 Tiny flow quantity V-type regulation ball valve
CN109812595B (en) * 2019-03-14 2024-02-23 无锡智能自控工程股份有限公司 High-frequency action program-controlled ball valve
CN110397755A (en) * 2019-08-19 2019-11-01 江苏江恒阀业有限公司 A kind of high temperature bi-directional seal floating-type ball valve
CN115789290A (en) * 2023-02-07 2023-03-14 哈电集团哈尔滨电站阀门有限公司 Slope sealing fused salt ball valve

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FR1285967A (en) * 1961-01-16 1962-03-02 Materiel Pour La Rech Du Petro Ball valve
CN1329682C (en) * 2002-01-18 2007-08-01 斯瓦戈洛克公司 Ball valve with single piece packing
JP2008286228A (en) * 2007-05-15 2008-11-27 Kitz Corp Ball valve
CN201934702U (en) * 2010-12-23 2011-08-17 天津精通控制仪表技术有限公司 Fixed-ball metal sealing ball valve
CN102678958A (en) * 2012-04-20 2012-09-19 浙江欧维克阀门有限公司 Self-tightening seal ball valve
CN203686209U (en) * 2013-11-20 2014-07-02 无锡智能自控工程股份有限公司 High-pressure balance type forged switching ball valve with self sealing of fillers

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