Summary of the invention
In view of problem and the defect of prior art, therefore the object of this invention is to provide a kind of labeled door, this labeled door particularly has the refractoriness of raising when narrower width.
Further aim of the present invention is to provide a kind of labeled door, and this labeled door can pass through specific insurance business's laboratory and ANSI test request.
Other object of the present invention and advantage are apparent by part, and part is obvious from manual.
To be that significantly above-mentioned and other object realizes in the present invention to those skilled in the art, and the present invention relates to a kind of heat-insulating fireproof door, this door comprises: door shell, and described door shell has isolated the first and second outer panels; With gypsum panel, described gypsum panel is between described the first and second outer panels.Heat-insulating fireproof door comprises a plurality of distance pieces on each the inner side that is combined in described the first and second outer panels.Described distance piece extends internally and contacts with described gypsum panel from described the first and second outer panels.Described distance piece keeps the position of described gypsum panel in opening with the clear width of described the first and second outer panels until described gypsum panel ruptures when gate arch rises during a side of door is caught fire.Described gypsum panel can extend along the roughly four corner of the inner side of described the first and second outer panels.Each of described distance piece can have the par that contacts with described gypsum panel, from described par, extend and make shank that the clear width of described gypsum panel and described the first and second outer panels opens and described distance piece be attached to the flange of described the first and second outer panels from shank extension.Described distance piece can have the certain length vertically extending in described door, and can be soldered to described the first and second outer panels.
Labeled door can be included in the C shape reinforcement vertically extending between the inner side of inherent described the first and second outer panels of described door.At least one the flange that described reinforcement is attached to described the first and second outer panels that described C shape reinforcement can have the shank of the inner side of the first and second outer panels described in interval and extend from shank.Described door can have along the hinge at its first edge, and described C shape reinforcement vertically extends near the second edge contrary with described the first edge between described the first and second outer panels.
Described door can be dodge gate, and comprise along the hinge at its first edge with along the lockset seat at second edge contrary with described the first edge, and can further be included in described lockset seat and the mineral wool thermal insulation barriers between described the first and second outer panels around.Described mineral wool thermal insulation barriers can extend along top, bottom and the sidepiece of lockset seat between described the first and second outer panels.Described door can have along the hinge at its first edge with along the lockset seat at second edge contrary with described the first edge, and can further be included in the reinforcement vertically extending between described the first and second outer panels, described reinforcement is arranged between described the first and second edges and contiguous described lockset seat.
Described door can be non-dodge gate, and have along the hinge at its first edge with along the collision part seat at second edge contrary with described the first edge, and can further comprise the mineral wool thermal insulation barriers between described the first and second outer panels along described the second edge.Door can have along the hinge at its first edge with along the collision part seat at second edge contrary with described the first edge, and can further be included in the reinforcement vertically extending between described the first and second outer panels, described reinforcement is arranged between described the first and second edges and near described the second edge.
Described door can have along the hinge at its first edge, and can further be included in and between the inner side of described the first and second outer panels, vertically extend and near the reinforcement at second edge contrary with described the first edge, described reinforcement extends along the edge of described gypsum panel.Described door can further be included on described reinforcement, extend and with the ceramic cardboard of the imbricate of described gypsum panel.Described gypsum panel can have certain thickness, make to be enough to permission from the fiery heat flow described gypsum panel of process of a side of door and described the first and second outer panels are roughly as one man arched upward due to its hot exapnsion, maintain enough distance pieces simultaneously and contact with described gypsum panel and there is enough thermal insulations to meet fire precautions legislation, until described gypsum breaks.Described door can have the height that is less than the width of approximately 32 inches (0.81m) and/or is greater than approximately 84 inches (2.13m).
Another aspect of the present invention relates to a kind of heat-insulating, fire-preventing door system with dodge gate as above and described inactive door as above.Described dodge gate has along the hinge at its first edge with along the lockset seat at second edge contrary with the first edge.Described inactive door has along the hinge at its first edge with along the collision part seat at second edge contrary with described the first edge.Described dodge gate and inactive door converge movably at their the second edge.The described dodge gate of described door system can have at the described lockset seat flexible thermal insulation barriers between described the first and second outer panels around, and the described inactive door of described door system have along the collision part seat at described the second edge and along described the second edge the flexible thermal insulation barriers between described the first and second outer panels.
Additional aspects of the present invention relate to a kind of method of using labeled door, comprising: heat-insulating fireproof door as above is provided; Described door is exposed to the thermal source of a side of door; Described door is arched upward towards described thermal source due to the effect of the thermal expansion of described the first and second outer panels.Described method can comprise uses distance piece when described gate arch rises, to keep gypsum panel in the clear width open position with described the first and second outer panels until gypsum breaks.
The specific embodiment
In the description of the preferred embodiment of the present invention, with reference to Fig. 1-Figure 11 of accompanying drawing, wherein like reference numerals represents similar characteristics of the present invention.
The double door system of reference example shown in the phantom drawing of Fig. 1, inactive door 6 is the doors with width W and height or length H, it is in a fixed position conventionally in door frame 12, but can be included in hinge 5, the collision part (strike) 14 on the contrary free edge of door and collision part seat (strike pocket) 88 on a door edge of 6, from the top of door 6, extend to a lower position for lockset fixed bar 8 and handle 16 to door frame 12.Inactive door 6 is conventionally in the closed position, and can open when needs add while entering width.Dodge gate 4 is doors of conventionally opening and using.Dodge gate 4 has width W and height or length H and can comprise lockset 100 and handle 15, in lockset seat 84 on the free edge of the inactive door of the vicinity free edge that this lockset 100 is arranged on dodge gate, for dodge gate being fixed to the collision part 14 of inactive door in the closed position, handle 15 is for making lockset retract and dodge gate 4 is thrown off and is connected with inactive door 6.Dodge gate 4 can comprise that at least one hinge 7 is to allow dodge gate 4 pivotables.As shown, dodge gate can be adjacent with inactive door arranged side by side, or can itself be formed and be there is no inactive by the dodge gate in framework 12, now the collision part in lockset 100 engage frame.Dodge gate and inactive Men Kecong fastening position move to open position and move to fastening position from open position.
Fig. 2 illustrates the exploded view of movable labeled door 10, and this labeled door is also shown in the top plan view of Fig. 3.Movable labeled door 10 comprises the door shell with the first outer panels or Qianmen skin (door skin) the 20 and second outer panels or back door skin 22.Qianmen skin 20 comprises the end fin 24 extending along the length direction at each edge of Qianmen skin 20, and back door skin 22 comprises the end fin 26 extending along the length direction at each edge of back door skin 22.End fin 24 extends towards Qianmen skin 20 vertically towards back door skin 22 horizontal-extendings and end fin 26.
Movable labeled door 10 is included in the interior section 8 shown in the enlarged drawing of Fig. 4, and this interior section comprises gypsum panel (gypsum panel) 60, the first wide ceramic paper parts 70 and the second narrow ceramic paper part 72 adjacent with wide ceramic paper part 70.Interior section 8 comprises vertical lockset edge reinforcement 80 and the lockset edge keeper 86 adjacent with a part for vertical lockset edge reinforcement 80, and it is one section of C shape channel member (as seen in the sectional drawing vertical with length direction) that this lockset edge reinforcement 86 is shown as.Edge reinforcement 80 is positioned near the free edge of dodge gate 20.The C shape part (as visible in the front elevation drawing of door) that mineral wool part 90 forms is positioned near lockset edge keeper 86.The C shape part of mineral wool part 90 is being sectional drawing for receiving shown in lockset 100(Fig. 4) top, the below of lockset seat 84 extend and extend to the periphery inner side of lockset seat 84, this lockset can be mortise lock.Ceramic paper 70 can be positioned near a part for lockset edge reinforcement 80 and a part for gypsum panel 60, and can be overlapping with the two.
Movable labeled door 10 comprises for making the inner surface of Qianmen skin 20 and a face of gypsum panel 60 is spaced apart and this inner surface is fixed to elongate spacer member or the cap portion 50,52,54,56 of this face.Elongate spacer member or cap portion 40,42,44 and 46 are fixed to the opposing face of gypsum panel by the inner surface of back door skin 22.Distance piece 50 is roughly the same in shown in the longitdinal cross-section diagram of Fig. 5 and cross section and distance piece 40,44,46,54 and 56.Distance piece 50 comprises the flange portion 68 that is fastened to the flat 48 of gypsum panel 60, the shank 58 extending from flat 48 and extends from shank 58.Distance piece 52 is roughly the same in shown in the sectional view of Fig. 6 and cross section and distance piece 42.Distance piece 52 comprises the flange portion 68 ' that is fastened to the flat 48 ' of gypsum panel 60, the shank 58 ' extending from flat 48 ' and extends from shank 58 '.Distance piece 40,42,50,52 vertically extends on the roughly whole length of door or height.
Upper distance piece 44 and 54 is positioned at lower distance piece 46,56 a distance, top, to allow lockset seat 84 along the free edge location of door.Except length, distance piece 44,46,54,56 and distance piece 40,50 are roughly the same.Mineral wool part 90 is between forward and backward door skin, around present region 84 and between upper distance piece 44,54 and lower distance piece 46,56.Gypsum panel 62 is above mineral wool part 90 and between distance piece 44 and distance piece 54, and gypsum panel 64 is below mineral wool part 90 and between distance piece 46 and distance piece 56.The roughly four corner of gypsum panel 60,62,64 inner sides along the first and second outer panels extends.
Shank shown in Fig. 5 and Fig. 6 58,58 ' length have formed the interval between the door inner surface of skin and the opposite face of gypsum panel.On all distance pieces 40,42,44,46,50,52,54,56, flange portion 68,68 ' contacts with respective doors skin 20,22, can or by welding electric resistance welding for example or spot welding, be fixed to the inner surface of respective doors skin by adhesive.Edge reinforcement 80 has the shank that the clear width of door skin is opened, and has and can or by electric resistance welding, spot welding or other welding, be fixed to the flange of the inner surface of a skin 20 by adhesive.Distance piece can be by locating to use the polymer adhesive such as two component epoxy or glue to be bonded on gypsum panel 60,62 and 64 at flat 48,48 '.
In the basic height at labeled door 10 of ceramic paper 70 or length, extend, and the most probable that can be adjacently located on labeled door 10 with lockset edge reinforcement 80 is in the face of in this fiery side.The heat transmission that ceramic paper 70 stops in the part between gypsum panel 60 and upper and lower gypsum panel 62,64 of labeled door, and it can be overlapping with gypsum panel 60 and upper and lower gypsum panel 62,64.Ceramic paper 72 is at ceramic paper 70 and catch fire between side door skin 22.The width of ceramic paper 72 extends between distance piece 40 and distance piece 44,46.Ceramic paper 70 is between lockset edge keeper 86 and ceramic paper 72.Ceramic paper 70 can be included in the width extending between distance piece 40 and the shank of distance piece 44,46.Each is C shape channel member for lateral edges channel member 30, lower end channel member 34 and upper end channel member 32, and it surrounds interior section 8 and the distance piece 50,52,54,56,40,42,44 and 46 of labeled door.Channel member 30,32,34 can be by being incorporated into Qianmen skin 20 and back door skin 20 with the bonding of distance piece same type or welding.
Fig. 7 illustrates the exploded view of inactive labeled door 110, and this inactive labeled door is also shown in the top plan view of Fig. 8.Inactive labeled door 110 comprises the first outer panels or Qianmen skin 120 and the second outer panels or back door skin 122.Qianmen skin 120 comprises the end fin 124 extending along the length direction at each edge of Qianmen skin 120, and back door skin 122 comprises the end fin 126 extending along the length direction at each edge of back door skin 122.End fin 124 towards back door skin 122 horizontal-extendings and end fin 126 forward skin door 120 extend vertically.
Inactive labeled door 110 is included in the interior section 108 shown in the enlarged drawing of Fig. 9, and this interior section comprises gypsum panel 160, wide ceramic paper part 170, and can comprise the narrow ceramic paper part 172 of contiguous wide ceramic paper part 170.Identical with dodge gate, gypsum panel 160 extends along the roughly four corner of the inner side of the first and second outer panels, and interior section 108 comprises vertical lockset edge reinforcement 180 and the lockset edge keeper 186 contiguous with a part for vertical lockset edge reinforcement 180.Edge reinforcement 180 is positioned near the free edge of inactive door 110.Elongated mineral wool part 190 between forward and backward door skin, the edge of contiguous inactive door 110, and can surround lockset part, sliding bar 8(Fig. 1 that this lockset part preferably extends to labeled door along the floor of its location or visits in framework).Ceramic paper 170 can be positioned near a part for lockset edge reinforcement 80 and a part for gypsum panel 160, and can be overlapping with the two.
Inactive labeled door 110 comprises Qianmen skin 120 is fixed to distance piece or the cap portion 150,152 and 154 in the one side of gypsum panel 160.Distance piece 140,142,144 is fixed to back door skin 122 opposing face of gypsum panel.All distance pieces 140,142,144,150,152,154 vertically extend in the roughly whole height of inactive door or length range.Each is C shape channel member for lateral edges channel member 130, lower end channel member 134 and upper end channel member 132, and it surrounds interior section 108 and the distance piece 150,152,154,156,140,142,144,146 of labeled door.The appropriate section of each distance piece, edge reinforcement and channel member and the dodge gate of inactive door is constructed roughly the same, and bonding in the same manner or be welded on a skin.
Figure 10 illustrates the dodge gate 10 with the hinge 92 that is attached to two-door framework 96 1 sides.Inactive door 110 comprises the hinge 94 of the opposition side that is attached to door frame 96.By them, corresponding lockset and the collision part at free edge 98 and 99 places closes and is fixed to one another respectively for dodge gate and inactive door.Dodge gate 10 comprises along inclination (beveled) edge 98 of the dodge gate free edge adjacent with inactive door 110.Inactive door 110 comprises along the sloping edge 99 of the inactive door free edge adjacent with dodge gate 10.As shown in figure 11, dodge gate 10 and inactive door 110 side in the closed position and door have fire 102.Due to the thermal expansion of fiery heat and Men Pi, dodge gate 10 and inactive door 110 arch upward towards fire 102.When door 10,110 is to catching fire 102 while arching upward, sloping edge 98,99 provides sealing more closely between sloping edge 98,99, makes exposing to the open air to the leakage between fiery side and the non-exposed sides of door seldom of door.
Door skin, distance piece, edge reinforcement and channel member can be made by mild steel or other steel plate.Door (movable or inactive) can have any outer thickness, such as 1.75 inches (44.5mm).Door micromicro is to be manufactured by No. 16 steel (16gauge steel), and thickness range is about 0.053-0.059 inch (1.35-1.50mm), so that the internal clearance of approximately 1.625 inches (41.3mm) to be provided between the inner surface at door skin.Each can have width and the height of any hope, but the present invention is used in particular for kissing gate, be that its width W is less than approximately 32 inches (0.81mm), preferably be not more than approximately 24 inches (0.61m), and wealthy family, be that its height or length H are greater than approximately 84 inches (2.13m), preferably to approximately 96 inches (2.44m) or more.
The main thermal insulation of door of the present invention is provided by gypsum panel, and this gypsum panel covers roughly whole width and basic whole height or the length that covers door of door substantially.Gypsum plank is also also referred to as plaster board, wallboard or dry wall, and manufactures panel-form by being pressed in two gypsum plasters between millboard.Gypsum is to be CaSO by chemical formula
4.2H
2the very soft Sulfates mineral matter that the calcium sulphate dihydrate of O forms, gypsum plaster produces by gypsum being heated to approximately 300 ℉ (150 ℃).Preferred gypsum plank is that the brand that can obtain from the U.S. Gypsum (United States Gypsum Company of Chicago, Illinois) of Chicago, Illinois, USA of thickness approximately 5/8 inch (16mm) is the product of Sheetrock Firecode Core Type X.
Advantage of the present invention is that labeled door can be controlled the ability arching upward to fire when labeled door arrives the temperature relevant to fire.Door of the present invention is configured to meet the door swing of ANSI A250.4-2011 of the He Gang of company of ANSI timber research institute promulgation and the standard of the physics endurance of distortion.The more important thing is, door of the present invention is configured to meet the standard by the positive banking fire test for door assembly of the UL10C of the Underwriters Laboratories Inc. issue of Illinois Northbrook.Men Yi side is exposed to gas burner source with specified temp and time.Not exposing an epidermis face to the open air, at least three parts of the side that deviates from thermal source of door are carried out temperature survey, and cotton pad is applied to crack, hole or other opening near in door or around with ad hoc rules interval.During flammability test, steel casement door skin through expanded by heating and towards thermal source, outwards arch upward and in the direction with door original plane quadrature at room temperature distortion up to approximately 8 inches (20cm) or more.When door is deformed with distortion at elevated temperatures, gypsum panel is held in place and is separated with the inner side of door skin by distance piece part, and this distance piece distributes stress to protect the integrality of gypsum panel.Because gypsum panel is frangible in a way, and because be exposed to high heat and make cover the paper performance degradation of gypsum panel and finally burn, so the last performance degradation of gypsum panel and breaking.Surprisingly,---for example approximately 24 inches (0.61m) wide door---is when above used when at kissing gate, gypsum panel allows enough heats via panel, to flow to the contrary door skin of non-exposed sides from exposing to the door skin of Combustion Source, to cause that this contrary door skin expands along with temperature and roughly as one man arches upward.This makes distance piece partly keep sufficient distance piece contact and (until 3 hours or more) keep gypsum panel in sufficiently long duration position and globality, to provide the heat insulation quality of hope before it is cracked.
Do not have gypsum panel of the present invention still to have the kissing gate of traditional thermal insulation barriers of higher insulation value not meet UL10C standard.Although do not wish to be bound by theory, believe that the low insulation value of gypsum panel allows additional heat to reach a non-skin that exposes to the open air, thereby allow the better controlled expansion of two skins during exposing to the open air.Although the exposed sides of door can reach the temperature over the about 1800-1900 ℉ of surrounding environment (1000-1050 ℃) after 30 minutes, the non-exposed sides of door of the present invention is no more than the temperature of surrounding environment approximately 450 ℉ (250 ℃).
Another advantage of the present invention is the tolerance of the heat to around transmitting at locking mechanism.Due to the impact that the maintenance lockset of door or the part of locking mechanism are especially easily heated and are transmitted, the present invention has introduced mineral wool part around in lockset region.By using flexible insulant material such as mineral wool part, near the lockset seat of dodge gate and near the free edge of inactive door, providing thermal insulation.C shape mineral wool part partly surrounds mortise lock or the locking mechanism on dodge gate.The elongated mineral wool part that extends to a bottom from header partly surrounds the locking bar inactive door.Mineral wool part or rock wool are that melting ore is at the temperature of about 1600 ℃, blow the smelting furnace product of air stream or jet to it.More advanced production technology is based on draw melting ore revolving at a high speed on spinning roller, in some degree with similar process for the preparation of cotton candy.Final products are that representative diameter is meticulous, the piece that is wound around fiber of 6 to 10 microns.Mineral wool can comprise adhesive.The mineral wool adopting in the present invention can comprise the mineral wool fiber that adopts modified urea to extend phenolic cured resin adhesive.Preferred mineral wool is the mineral wool that the trade mark that can obtain from the rock wool manufacturing company (Rock Wool Manufacturing Company of Leeds, Alabama) of Ritz, Alabama is Delta.
In order further to improve the tolerance performance that heat is transmitted, ceramic paper extends and covers the length of door roughly and be positioned at the side in the face of Combustion Source of door, contiguous lockset edge reinforcement.Ceramic paper stops the heat transmission in the part without gypsum panel of labeled door.Ceramic cardboard under door skin conventionally extend across reinforcement and with the imbricate of gypsum panel.In the present invention, adoptable ceramic paper is by aluminium silicon materials, to be manufactured the ceramic fiber products of paper and other sheet form, is generically and collectively referred to as ceramic paper herein.Ceramic paper has conventionally from the wide temperature application range of 1500 ℉ to 3000 ℉.Ceramic paper by clean, revolve the high-purity fiber process of spinning and form high flexibility sheet material.Ceramic paper comprises organic adhesive so that the processing intensity of increase to be provided in room temperature.The ceramic paper adopting in the present invention can be included in the refractory ceramic fibre (RCF) in acrylic acid and polymeric cementing agent.The Inswool2300 paper that the ANH refractory Company (ANH Refractories Company of Moon Township, Pennsylvania) in preferred ceramic paper Shi Kecong Pennsylvania's moon town obtains.
Believe using and arrange by being limited in the formation of a deformation time gap and opening and making door of the present invention there is good fire line of C groove reinforcement and additional mineral wool part and ceramic paper thermal insulation barriers.
Although the present invention is at length described in conjunction with concrete preferred embodiment, obviously much substitute, modification and variation will be apparent according to aforementioned description to those skilled in the art.Therefore expect that claims fall into by comprising that any this in scope and spirit of the present invention substitutes, modification and variation.
Thereby, the present invention has been described, what is claimed is as described later.