CN103590567A - Bamboo mat reinforced composite floor and production process thereof - Google Patents
Bamboo mat reinforced composite floor and production process thereof Download PDFInfo
- Publication number
- CN103590567A CN103590567A CN201210303017.5A CN201210303017A CN103590567A CN 103590567 A CN103590567 A CN 103590567A CN 201210303017 A CN201210303017 A CN 201210303017A CN 103590567 A CN103590567 A CN 103590567A
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- China
- Prior art keywords
- bamboo
- floor
- basic unit
- press
- hot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 26
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 26
- 241001330002 Bambuseae Species 0.000 title claims abstract description 26
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 26
- 239000011425 bamboo Substances 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000010410 layer Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000000123 paper Substances 0.000 claims abstract description 11
- 239000011094 fiberboard Substances 0.000 claims abstract description 10
- 238000003475 lamination Methods 0.000 claims abstract description 7
- 238000007731 hot pressing Methods 0.000 claims abstract description 5
- 239000002344 surface layer Substances 0.000 claims abstract description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 claims description 9
- 238000007598 dipping method Methods 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000009940 knitting Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 239000002023 wood Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a bamboo mat reinforced composite floor and a production process thereof. A base layer is formed by subjecting bamboo splits to criss-cross weaving prior to lamination, a middle layer is a high-density fiberboard, a surface layer is an impregnated paper layer, and the base layer and the middle layer are glued together through hot pressing. The bamboo mat reinforced composite floor is good in stability, a multilayer criss-cross weaved bamboo split mat effectively overcomes the defect that a base material of the floor is prone to being affected with damp and expansion, prone to dry shrinkage bulging, poor in heat conductivity and prone to sun crack.
Description
Technical field
The present invention relates to a kind of bamboo mat strengthening composite floor and production technology thereof.
Background technology
The shortcomings such as wood floor base material moisture-sensitive of the prior art expands, and is dried and shrinks arch camber, and heat conductivility is bad and easily dry and cracked, water-fast, moisture-resistance is poor, the invention provides a kind of bamboo mat strengthening composite floor effectively to improve above-mentioned shortcoming for above-mentioned shortcoming.
Summary of the invention
Technical scheme of the present invention is: a kind of bamboo mat strengthening composite floor, and basic unit adopts bamboo to slight crisscross knitting and spells rear lamination, and intermediate layer is high density fiberboard, and surface layer is dipping ply of paper.Basic unit and intermediate layer hot-press gluing.Basic unit is embedded in intermediate layer.
The production technology on floor is, adopts bamboo to slight the method for seat and high density fiberboard hot-press gluing, then the sheet material painted japanning of slotting is formed.Specific practice is, bamboo is slightd to the crisscross spelling of knitting, and recycles water-soluble modified environmental protection glue dipping, takes high temperature lamination to form basic unit, and parameter is, 28 kilograms/cm of unit pressure
2, 135 ℃-145 ℃ of temperature, duration 12-13 minute, hot press operating pressure is 0.5 MPa (mpa), bamboo is slightd groundwork thickness; 5-15mm, recycles this basic unit and high density fiberboard (1.8mm-6.8mm), impregnated paper carries out hot-press gluing, 20 kilograms/Cm of unit pressure
2150 ℃-190 ℃ of temperature, 60 seconds of duration, press operating pressure is 0.22 MPa (mpa), and after completing hot pressing time, then hot press temperature is cooled to 30 ℃ ± 5 ℃ from height point to sheet material, carries out cooling, duration 10 minutes, sheet material exits after press, puts into balance room naturally qualitative more than 15 days, then carries out stock processing and forming.After the moulding of the direct fluting of processing mode employing mortise, after packing or fluting mortise, adopt again UV resin emulsion paint to be coated with rear packing.
The present invention has the following advantages:
A, good stability, multilayer is crisscross knits and spells bamboo and slight seat and effectively overcome floor base material moisture-sensitive and expand, dry shortcoming of shrinking arch camber.
B, floor face utilize hardness and the strength characteristics of impregnated-paper laminated wood floor, have increased wear-resisting, scratch-resistant and the impact strength on floor.
C, efficiently solve floor under north heating condition, the bad and easy dry and cracked shortcoming of heat conductivility, heat conduction is compared than with conventional floor and is improved more than 20%.Meanwhile, the ground pavement that is conducive to again southern humid climate.
D, water resistance have had remarkable improvement compared with other floors, are easy to arrange.
Accompanying drawing explanation
Fig. 1 is bamboo mat strengthening composite floor rear view one.
Fig. 2 is bamboo mat strengthening composite floor rear view two.
Fig. 3 is bamboo mat strengthening composite floor lateral plan.
The specific embodiment
Be described with reference to the accompanying drawings the structure of bamboo mat strengthening composite floor, basic unit (1) adopts bamboo to slight crisscross knitting and spells rear lamination, and intermediate layer (2) are high density fiberboard, and surface layer (3) is dipping ply of paper.Basic unit and intermediate layer adopt hot-press gluing or inlay the combination in conjunction with hot-press gluing.Dipping ply of paper can be melmac wood grain impregnated paper, hot pressing wearing layer on it; Also can be alundum (Al2O3) wear-resistant immersion paper.
The production technology on floor is, adopts bamboo to slight the method for seat and high density fiberboard hot-press gluing, then the sheet material painted japanning of slotting is formed.Specific practice is, bamboo is slightd to the crisscross spelling of knitting, and recycles water-soluble modified environmental protection glue dipping, takes high temperature lamination to form basic unit, and parameter is, 28 kilograms/cm of unit pressure
2, 135 ℃-145 ℃ of temperature, duration 12-13 minute, hot press operating pressure is 0.5 MPa (mpa), bamboo is slightd groundwork thickness; 5-15mm, recycles this basic unit and high density fiberboard, and thickness 1.8mm-6.8mm, impregnated paper carry out hot-press gluing, 20 kilograms/Cm of unit pressure
2150 ℃-190 ℃ of temperature, duration 1 minute, press operating pressure is 0.22 MPa (mpa), and after completing hot pressing time, then hot press temperature is cooled to 30 ℃ ± 5 ℃ from height point to sheet material, carries out cooling, duration 10 minutes, sheet material exits after press, puts into balance room naturally qualitative more than 15 days, then carries out stock processing and forming.
Claims (4)
1. a bamboo mat strengthening composite floor, basic unit adopt bamboo slight crisscross knit spell after lamination, intermediate layer is high density fiberboard, surface layer is dipping ply of paper.
2. floor as claimed in claim 1, is characterized in that, basic unit and intermediate layer hot-press gluing.
3. floor as claimed in claim 1 or 2, is characterized in that, basic unit is embedded in intermediate layer.
4. as the production technology on the arbitrary floor of claim 1-3, it is characterized in that, bamboo is slightd to the crisscross spelling of knitting, recycle water-soluble modified environmental protection glue dipping, take high temperature lamination to form basic unit, parameter is, 28 kilograms/cm of unit pressure
2, 135 ℃-145 ℃ of temperature, duration 12-13 minute, hot press operating pressure is 0.5 MPa, and it is 5-15mm that bamboo is slightd groundwork thickness, recycles this basic unit and high density fiberboard, impregnated paper carries out hot-press gluing, fiberboard thickness is 1.8mm-6.8mm, 20 kilograms/Cm of unit pressure
2150 ℃-190 ℃ of temperature, 60 seconds of duration, press operating pressure is 0.22 MPa, and after completing hot pressing time, then hot press temperature is cooled to 30 ℃ ± 5 ℃ from height point to sheet material, carries out cooling, duration 10 minutes, sheet material exits after press, puts into balance room naturally qualitative more than 15 days, then carries out the shaping of stock processing and forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210303017.5A CN103590567B (en) | 2012-08-14 | 2012-08-14 | A kind of bamboo mat strengthening composite floor and production technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210303017.5A CN103590567B (en) | 2012-08-14 | 2012-08-14 | A kind of bamboo mat strengthening composite floor and production technology thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103590567A true CN103590567A (en) | 2014-02-19 |
| CN103590567B CN103590567B (en) | 2015-12-02 |
Family
ID=50080867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210303017.5A Expired - Fee Related CN103590567B (en) | 2012-08-14 | 2012-08-14 | A kind of bamboo mat strengthening composite floor and production technology thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103590567B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003206619A (en) * | 2002-01-10 | 2003-07-25 | Kawamura Tatamiten:Kk | Charcoal-bearing tatami base |
| CN2839443Y (en) * | 2005-08-17 | 2006-11-22 | 张世宝 | Composite bamboo glued flooring |
| CN2839445Y (en) * | 2005-08-17 | 2006-11-22 | 张世宝 | Composite bamboo glue floor tiles |
| CN2883547Y (en) * | 2006-04-10 | 2007-03-28 | 朱成功 | Bamboo floor |
| CN201007070Y (en) * | 2007-02-01 | 2008-01-16 | 吴卫民 | Bamboo floor |
| CN202299268U (en) * | 2011-05-27 | 2012-07-04 | 郑素梅 | Compound bamboo and wood floor |
| CN202706463U (en) * | 2012-08-14 | 2013-01-30 | 赖学桂 | Bamboo mat reinforced composite floor |
-
2012
- 2012-08-14 CN CN201210303017.5A patent/CN103590567B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003206619A (en) * | 2002-01-10 | 2003-07-25 | Kawamura Tatamiten:Kk | Charcoal-bearing tatami base |
| CN2839443Y (en) * | 2005-08-17 | 2006-11-22 | 张世宝 | Composite bamboo glued flooring |
| CN2839445Y (en) * | 2005-08-17 | 2006-11-22 | 张世宝 | Composite bamboo glue floor tiles |
| CN2883547Y (en) * | 2006-04-10 | 2007-03-28 | 朱成功 | Bamboo floor |
| CN201007070Y (en) * | 2007-02-01 | 2008-01-16 | 吴卫民 | Bamboo floor |
| CN202299268U (en) * | 2011-05-27 | 2012-07-04 | 郑素梅 | Compound bamboo and wood floor |
| CN202706463U (en) * | 2012-08-14 | 2013-01-30 | 赖学桂 | Bamboo mat reinforced composite floor |
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| Publication number | Publication date |
|---|---|
| CN103590567B (en) | 2015-12-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGXI KANGDA BAMBOO PRODUCTS GROUP CO., LTD. Free format text: FORMER OWNER: LAI XUEGUI Effective date: 20150828 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20150828 Address after: 330700 Yichun Development Zone, Fengxin, Jiangxi Applicant after: JIANGXI KANGDA BAMBOO PRODUCTS GROUP CO., LTD. Address before: 330700, bath Town, Yichun County, Jiangxi, Fengxin Province, bath Creek Street, No. 47 Applicant before: Lai Xuegui |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 330700 Yichun Development Zone, Fengxin, Jiangxi Patentee after: Jiangxi kondac bamboo industry Polytron Technologies Inc Address before: 330700 Yichun Development Zone, Fengxin, Jiangxi Patentee before: JIANGXI KANGDA BAMBOO PRODUCTS GROUP CO., LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20190814 |