CN103589834A - Temperature control coolant oil cycle apparatus used for quenching - Google Patents
Temperature control coolant oil cycle apparatus used for quenching Download PDFInfo
- Publication number
- CN103589834A CN103589834A CN201310614703.9A CN201310614703A CN103589834A CN 103589834 A CN103589834 A CN 103589834A CN 201310614703 A CN201310614703 A CN 201310614703A CN 103589834 A CN103589834 A CN 103589834A
- Authority
- CN
- China
- Prior art keywords
- cooling
- oil
- quenching
- temperature control
- circulation device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention relates to a temperature control coolant oil cycle apparatus used for quenching, which comprises cooling pipelines, a water pump and a cooling tower, and is characterized in that at least one cooling pipeline immersed in the coolant oil is paved at the bottom of an inner cavity of a quenching oil pond, and two ends of the cooling pipeline, the water pump and the cooling tower are communicated through the pipelines and form a loop for conveying cooling water. The coolant oil cycle apparatus is capable of cooling the coolant oil through circular flow of water, which can substitute the process that the coolant oil is directly placed in the cooling pond for air-cooled cooling in the prior art, the coolant oil can be rapidly decreased to the required temperature, the cooling efficiency is increased; the circular flow of water cools the coolant oil in real time without transfer of the coolant oil in the cooling pond for cooling, quenching work can be continuously carried out, so that the resource waste caused by continuous heating of fire temperature in cooling time of the coolant oil can be avoided.
Description
Technical field
The present invention relates to quenching technology, specifically the refrigerating unit of the cold medium of a kind of tempering oil.
Background technology
Quenching is that metal works is heated to a certain proper temperature and keeps for some time, immerses immediately quick cooling metal heating processing technology in quenching media.The object of quenching is to make supercooled austenite carry out martensite or bainite transformation, obtain martensite or bainite structure, then be equipped with the tempering of differing temps, significantly to improve hardness, intensity, wear resistance, the tired slight and toughness of steel, thereby meet the different service requirementss of various mechanical component and instrument.At abrasive material, with in the quenching technology of steel ball, the temperature of the cooling oil in oil quenching bath need to be controlled between 120 ℃ of 80 ℃ –, to guarantee good quenching effect; Burn red steel ball and constantly put into and in oil quenching bath, carry out coolingly, in oil sump, the temperature of cooling oil also constantly raises, and when oil temperature is during higher than 120 ℃, not only the hardness after steel ball quenching, intensity etc. do not reach requirement, and dieseling easily occurs cooling oil.In existing quenching apparatus, be by the oil in oil quenching bath by water pump be extracted in cooling pool, carry out cooling, and oil cooling in cooling pool is long to the time between 120 ℃ of 80 ℃ –, affects carrying out continuously of quenching process, certainly will cause the waste of stove fire temperature, the increase of cost.
Summary of the invention
The object of the present invention is to provide a kind of quenching with the cooling-cycle device of cooling oil, extremely temperature required for the temperature of fast reducing oil quenching bath cooling oil, to guarantee the carrying out of continuous quenching operation.
The present invention solves the technical scheme that its technical problem takes: temperature control cooling oil circulation device for a kind of quenching, comprise cooling duct, water pump and cooling tower, and it is characterized in that,
In the bottom of the internal cavities of oil quenching bath, be equipped with at least one and be immersed in the cooling duct in cooling oil, and between the two ends of described cooling duct, water pump and cooling tower by pipeline UNICOM and form a loop of carrying water coolant.
Further, described cooling duct comprises back and forth roundabout cooling tube of L shaped water inlet pipe, L shaped rising pipe and S shape, and described cooling tube couples together water inlet pipe and rising pipe to form a whole.
Further, described cooling tube comprises the metal straight pipe that several are coplanar and be arranged in parallel, and a semicircular pipe couples together the end that is positioned at two adjacent straight tubes of a side to form a U-shaped.
Further, described cooling duct comprises L shaped water inlet pipe, L shaped rising pipe and spiral cooling tube, and described cooling tube couples together water inlet pipe and rising pipe to form a whole.
Further, described cooling tube is formed by connecting from beginning to end by several semicircular pipes.
Further, on the outer wall of described cooling duct, be coated with one deck copper film.
Described in ， UNICOM, the pipeline of cooling duct and cooling tower is provided with the valve of a control cooling water flow further.
Further, on described oil quenching bath medial surface, be equipped with the second cooling duct.
Further, in described oil quenching bath outside, be provided with the self-circulation pipeline being connected with water pump for forcing cooling oil to circulate up and down.
The invention has the beneficial effects as follows: cooling oil circulation device provided by the invention, by the water circulating, cooling oil is lowered the temperature, replace the cooling pool that directly cooling oil is placed in the past to carry out air-cooled coolingly, can rapidly cooling oil be down to temperature requiredly, improved cooling efficiency; The water circulating carries out cooling in real time to cooling oil, do not need by cooling oil transfer in cooling pool, carry out cooling, the operation of can quenching continuously, the wasting of resources of having avoided the continuous heating of stove fire temperature within the cooling time of cooling oil to cause.
Accompanying drawing explanation
Fig. 1 is existing quenching apparatus schematic diagram;
Fig. 2 is schematic diagram of the present invention;
Fig. 3 is the vertical view of cooling duct in Fig. 2;
Figure 4 shows that the schematic diagram of another embodiment;
In figure: 1 oil cylinder, 2 disks, 3 wireline, 4 pallets, 5 oil quenching baths, 6 cooling oils, 7 water pumps, 7 ' water pump, 8 pipelines, 9 cooling pools, 10 temperature sensors, 11 cooling towers, 12 cooling ducts, 13 rising pipes, 14 water inlet pipes, 15 straight tubes, 16 semicircular pipes, 17 self-circulation pipelines.
Embodiment
As shown in Figure 1, the quenching apparatus interface chart for the existing steel ball as abrasive material, is described in detail existing installation below in conjunction with accompanying drawing.Be provided with on the ground an oil quenching bath 5, fill cooling oil 6 in oil quenching bath 5, cooling oil 6 is for carrying out cooling to improve intensity, hardness, wear resistance and the toughness etc. of steel ball to being heated to the steel ball of certain temperature.Above oil quenching bath 5, be provided with an oil cylinder 1 of vertically placing, the cylinder barrel of oil cylinder 1 is fixed on the support in workshop; During work, the piston rod of oil cylinder 1 is done the stretching motion of vertical direction.Free end at oil cylinder 1 piston rod fixedly mounts a rosette 2, on disk 2, edge is circumferentially evenly provided with four through holes, in four through holes, fix respectively a wireline 3, the other end of four wireline 3 is separately fixed on a pallet 4, disk 2 essence are a connection piece, for oil cylinder 1 piston rod and wireline 3 are coupled together, the shape of disk 2 is not limited only to foregoing description.Pallet 4 is an annular metalwork that one side is uncovered, the bottom of pallet 4 arranges woven wire, on pallet 4, place be heated to certain temperature become to burn red state steel ball, by controlling oil cylinder 1, make oil cylinder 1 piston rod do extend action, the pallet 4 that is placed with the red steel ball of burning is just placed in the cooling oil 6 in oil quenching bath 5, to carry out quench cooled operation.Owing to burning, red steel ball temperature is very high, and along with carrying out continuously of quenching process, in oil quenching bath 5, the temperature of cooling oil 6 constantly raises; Steel ball for as abrasive material, when carrying out quench cooled, requires the temperature of cooling oil 6 between 80 ℃ to 120 ℃; When cooling oil 6 oil temperatures are during higher than 120 ℃, hardness, intensity and the wear resistance of the steel ball obtaining after cooling are poor.For ease of oil temperature is lowered the temperature higher than the cooling oil 6 of 120 ℃, in the side of oil quenching bath 5, be linked with a pipeline 8, for preventing leakage of oil, in the junction of pipeline and oil quenching bath 5, be provided with a tongued and grooved flanges, to guarantee good stopping property.The other end of pipeline 8 is connected with water pump 7, and water pump 7 is by pipeline 8 and cooling pool 9 bottom UNICOMs, and water pump 7 is for being drawn into the cooling oil of oil quenching bath 5 in cooling pool 9.Cooling pool 9 is a square metalwork, and cooling oil 6 carries out cooling and is cooled between 80 ℃ to 120 ℃ in cooling pool 9.Middle part at cooling pool 9 is connected with another water pump by pipeline, and this water pump is by pipeline and oil quenching bath 5 UNICOMs and be withdrawn in oil quenching bath 5 being cooled to temperature required cooling oil.For ease of the temperature of cooling oil 6 in monitoring oil quenching bath 5, on the inwall of oil quenching bath 5, fix a temperature sensor 10, so that in real time the cooling oil 6 in oil quenching bath 5 is carried out to temperature monitoring.Under this type of cooling, the cooling oil oil temperature in cooling pool 9 is down between required 80 ℃ to 120 ℃, time that need to be longer; And cooling oil is withdrawn in oil quenching bath and also needs the time; During this period, still in to stove, treat that the steel ball of quench cooled heats, caused the wasting of resources.
The present invention is directed to the problems referred to above improves, the conversion type of cooling, as shown in Figure 2, in the bottom of oil quenching bath 5, be equipped with cooling duct 12, it in cooling duct 12, is mobile water coolant, one end of cooling duct 12 and water pump 7 ' UNICOM, water pump 7 ' with cooling tower 11 UNICOMs, the other end of cooling duct 12 directly and cooling tower 11 UNICOMs, and be provided with valve on the cooling duct 12 with cooling tower 11 UNICOMs, to regulate the flow of water coolant in cooling duct 12, be convenient to control the temperature in oil quenching bath.As shown in Figure 3, cooling duct 12 comprises water inlet pipe 14, rising pipe 13 and cooling tube, and water inlet pipe 14 and rising pipe 13 are L shaped metal tube, for being connected with miscellaneous equipment; Between water inlet pipe 14 and rising pipe 13, by cooling tube, connect, cooling tube comprises some coplanar and be arranged in parallel straight tubes 15, connects and make two straight tube 15 junctions become a U-shaped lying low between adjacent two straight tube 15 ends of a side by a semicircular pipe 16.Several semicircular pipes 16 couple together the straight tube be arrangeding in parallel 15, make cooling tube become back and forth roundabout waviness of a S shape, as shown in Figure 3.Water inlet pipe 14 directly and cooling tower 11 UNICOMs, rising pipe 13 and water pump 7 ' UNICOM, water pump 7 ' by pipeline and cooling tower 11 UNICOMs, water pump 7 ' the water coolant in cooling tube is drawn in cooling tower 11 and is lowered the temperature through rising pipe 13, the water coolant in cooling tower 11 after cooling flow back in cooling tube and carries out cooling to the cooling oil 6 in oil quenching bath 5 through water inlet pipe 14 again.Water oil quenching bath 5, rising pipe 13, water pump 7 ', circulate between cooling tower 11, water inlet pipe 14, cooling tube, to carry out cooling to the cooling oil 6 in oil quenching bath 5 in real time; Cooling oil 6 is contained in oil quenching bath 5 all the time, can be at any time by burning red steel ball, put into and in oil quenching bath 5, carries out quench cooled; Avoided being down in the temperature required time because of wait cooling oil oil temperature, to the wasting of resources that in stove, temperature continuous heating causes.
For increasing the flowing property cooling performance of quench cooled oil in oil quenching bath, as shown in Figure 4, for the second embodiment of the present invention, in oil quenching bath outside, be provided with self-circulation pipeline, and self-circulation pipeline, water pump are forced the lower cooling oil of bottom temp to be pumped to the top of oil quenching bath, make cooling oil form and circulate in pond.
Claims (9)
1. a temperature control cooling oil circulation device for quenching, comprises cooling duct, water pump and cooling tower, it is characterized in that,
In the bottom of the internal cavities of oil quenching bath, be equipped with at least one and be immersed in the cooling duct in cooling oil, and between the two ends of described cooling duct, water pump and cooling tower by pipeline UNICOM and form a loop of carrying water coolant.
2. temperature control cooling oil circulation device for a kind of quenching according to claim 1, it is characterized in that, described cooling duct comprises back and forth roundabout cooling tube of L shaped water inlet pipe, L shaped rising pipe and S shape, and described cooling tube couples together water inlet pipe and rising pipe to form a whole.
3. temperature control cooling oil circulation device for a kind of quenching according to claim 2, is characterized in that,
Described cooling tube comprises the metal straight pipe that several are coplanar and be arranged in parallel, and a semicircular pipe couples together the end that is positioned at two adjacent straight tubes of a side to form a U-shaped.
4. temperature control cooling oil circulation device for a kind of quenching according to claim 1, it is characterized in that, described cooling duct comprises L shaped water inlet pipe, L shaped rising pipe and spiral cooling tube, and described cooling tube couples together water inlet pipe and rising pipe to form a whole.
5. temperature control cooling oil circulation device for a kind of quenching according to claim 4, is characterized in that, described cooling tube is formed by connecting from beginning to end by several semicircular pipes.
6. temperature control cooling oil circulation device for a kind of quenching according to claim 1, is characterized in that, is coated with one deck copper film on the outer wall of described cooling duct.
7. temperature control cooling oil circulation device for a kind of quenching according to claim 4, is characterized in that the pipeline of cooling duct and cooling tower described in ， UNICOM is provided with the valve of a control cooling water flow.
8. temperature control cooling oil circulation device for a kind of quenching according to claim 1, is characterized in that, on described oil quenching bath medial surface, is equipped with the second cooling duct.
9. temperature control cooling oil circulation device for a kind of quenching according to claim 1, is characterized in that, in described oil quenching bath outside, is provided with the self-circulation pipeline being connected with water pump for forcing cooling oil to circulate up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310614703.9A CN103589834A (en) | 2013-11-28 | 2013-11-28 | Temperature control coolant oil cycle apparatus used for quenching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310614703.9A CN103589834A (en) | 2013-11-28 | 2013-11-28 | Temperature control coolant oil cycle apparatus used for quenching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103589834A true CN103589834A (en) | 2014-02-19 |
Family
ID=50080145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310614703.9A Pending CN103589834A (en) | 2013-11-28 | 2013-11-28 | Temperature control coolant oil cycle apparatus used for quenching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103589834A (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107387184A (en) * | 2017-09-12 | 2017-11-24 | 柳州市隆兴模具技术有限公司 | A kind of Waste Heat Recovery accessory power system for quenching cooling oil |
| CN107401433A (en) * | 2017-09-12 | 2017-11-28 | 柳州市隆兴模具技术有限公司 | A kind of WHRS for quenching cooling oil |
| CN107420144A (en) * | 2017-09-12 | 2017-12-01 | 柳州市隆兴模具技术有限公司 | A kind of Waste Heat Recovery accessory system for quenching cooling oil |
| CN110527803A (en) * | 2019-09-06 | 2019-12-03 | 厦门大学嘉庚学院 | A kind of automatic water quenching and oil-cooling double quenching device and its control method |
| CN110699523A (en) * | 2019-10-24 | 2020-01-17 | 马鞍山楚锐科技信息咨询有限公司 | Pipe fitting quenching barrel |
| EP3628752A1 (en) * | 2018-09-29 | 2020-04-01 | Shanghai Yibai Industrial Furnaces Co., Ltd. | Quenching heat treatment device and on-line intelligent control method for the cooling characteristics of quenching liquid |
| CN112280947A (en) * | 2020-10-15 | 2021-01-29 | 郑佳 | Quenching device for metal production |
| CN113215368A (en) * | 2021-03-24 | 2021-08-06 | 广西富川正辉机械有限公司 | Automatic control system and method for water quenching steel grade |
| CN113388718A (en) * | 2021-06-08 | 2021-09-14 | 大力神铝业股份有限公司 | Self-circulation and self-cooling based aluminum alloy plate quenching equipment and process |
| CN115572799A (en) * | 2022-10-26 | 2023-01-06 | 安徽省凤形新材料科技有限公司 | Convection quenching bath for heat treatment of wear-resistant alloy material |
| CN116875796A (en) * | 2023-07-14 | 2023-10-13 | 巩义市恒铭金属制品有限公司 | Oil temperature control device for quenching of spring steel wire |
| CN117210666A (en) * | 2023-10-26 | 2023-12-12 | 无锡信德隆工业炉有限公司 | Cooling device for heat treatment of bar stock |
| CN117210666B (en) * | 2023-10-26 | 2024-04-30 | 无锡信德隆工业炉有限公司 | Cooling device for heat treatment of bar stock |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2740622Y (en) * | 2004-11-01 | 2005-11-16 | 江苏曙光石油钻具有限公司 | Quenching cooler of petroleum rod joint |
| CN102061366A (en) * | 2011-01-19 | 2011-05-18 | 机械工业第一设计研究院 | Improved grinding ball quenching tank |
| CN202047094U (en) * | 2011-04-07 | 2011-11-23 | 南京摄炉(集团)有限公司 | Case-type quenching furnace |
| CN202595198U (en) * | 2012-04-26 | 2012-12-12 | 唐山德泰机械制造有限公司 | Clean water circulating quenching device of steel tie rod |
| CN203582913U (en) * | 2013-11-28 | 2014-05-07 | 济南惠信实业有限公司 | Circulation device of temperature control cooling oil for quenching |
-
2013
- 2013-11-28 CN CN201310614703.9A patent/CN103589834A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2740622Y (en) * | 2004-11-01 | 2005-11-16 | 江苏曙光石油钻具有限公司 | Quenching cooler of petroleum rod joint |
| CN102061366A (en) * | 2011-01-19 | 2011-05-18 | 机械工业第一设计研究院 | Improved grinding ball quenching tank |
| CN202047094U (en) * | 2011-04-07 | 2011-11-23 | 南京摄炉(集团)有限公司 | Case-type quenching furnace |
| CN202595198U (en) * | 2012-04-26 | 2012-12-12 | 唐山德泰机械制造有限公司 | Clean water circulating quenching device of steel tie rod |
| CN203582913U (en) * | 2013-11-28 | 2014-05-07 | 济南惠信实业有限公司 | Circulation device of temperature control cooling oil for quenching |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107387184A (en) * | 2017-09-12 | 2017-11-24 | 柳州市隆兴模具技术有限公司 | A kind of Waste Heat Recovery accessory power system for quenching cooling oil |
| CN107401433A (en) * | 2017-09-12 | 2017-11-28 | 柳州市隆兴模具技术有限公司 | A kind of WHRS for quenching cooling oil |
| CN107420144A (en) * | 2017-09-12 | 2017-12-01 | 柳州市隆兴模具技术有限公司 | A kind of Waste Heat Recovery accessory system for quenching cooling oil |
| EP3628752A1 (en) * | 2018-09-29 | 2020-04-01 | Shanghai Yibai Industrial Furnaces Co., Ltd. | Quenching heat treatment device and on-line intelligent control method for the cooling characteristics of quenching liquid |
| CN110527803A (en) * | 2019-09-06 | 2019-12-03 | 厦门大学嘉庚学院 | A kind of automatic water quenching and oil-cooling double quenching device and its control method |
| CN110699523A (en) * | 2019-10-24 | 2020-01-17 | 马鞍山楚锐科技信息咨询有限公司 | Pipe fitting quenching barrel |
| CN112280947A (en) * | 2020-10-15 | 2021-01-29 | 郑佳 | Quenching device for metal production |
| CN113215368A (en) * | 2021-03-24 | 2021-08-06 | 广西富川正辉机械有限公司 | Automatic control system and method for water quenching steel grade |
| CN113388718A (en) * | 2021-06-08 | 2021-09-14 | 大力神铝业股份有限公司 | Self-circulation and self-cooling based aluminum alloy plate quenching equipment and process |
| CN115572799A (en) * | 2022-10-26 | 2023-01-06 | 安徽省凤形新材料科技有限公司 | Convection quenching bath for heat treatment of wear-resistant alloy material |
| CN116875796A (en) * | 2023-07-14 | 2023-10-13 | 巩义市恒铭金属制品有限公司 | Oil temperature control device for quenching of spring steel wire |
| CN116875796B (en) * | 2023-07-14 | 2024-03-19 | 巩义市恒铭金属制品有限公司 | Oil temperature control device for quenching of spring steel wire |
| CN117210666A (en) * | 2023-10-26 | 2023-12-12 | 无锡信德隆工业炉有限公司 | Cooling device for heat treatment of bar stock |
| CN117210666B (en) * | 2023-10-26 | 2024-04-30 | 无锡信德隆工业炉有限公司 | Cooling device for heat treatment of bar stock |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103589834A (en) | Temperature control coolant oil cycle apparatus used for quenching | |
| CN204897990U (en) | Double entry response quenching groove | |
| CN203582913U (en) | Circulation device of temperature control cooling oil for quenching | |
| RU155676U1 (en) | SILVER HEAT EXCHANGER | |
| CN105695696A (en) | Quenching tank cooling spray device | |
| CN204342836U (en) | Quenching tank cooling spray device | |
| CN204589246U (en) | The water cooling spraying and quenching device of steel wire and water cooling system | |
| CN210657041U (en) | Quenching oil circulation device of quenching oil groove | |
| RU92378U1 (en) | DEVICE FOR HEATING CONCRETE AND SOIL | |
| CN105543464A (en) | Gear quenching apparatus with water spraying device | |
| CN104561471A (en) | Heat treatment production line | |
| CN101168790A (en) | Oil quenching bath fast cooling device | |
| CN109929977A (en) | Cooling recirculation system for heat treatment quenching process | |
| CN204401053U (en) | Heat-treatment production line | |
| CN102722190B (en) | Energy-saving oil temperature control system of machine tool | |
| CN201154974Y (en) | Apparatus for rapidly and uniformly cooling roller | |
| CN202048800U (en) | Inductor cooling water jacket for line-frequency induction smelting furnace | |
| CN202415643U (en) | Heat treatment apparatus for steel pipe | |
| CN208604161U (en) | A kind of quenching unit of piston rod heat treatment | |
| CN103882199B (en) | The method and system of speciality Quenching apparatus of rod parts cooling | |
| CN103409600B (en) | Workpiece quenching lathe and quenching method thereof | |
| CN204939534U (en) | A kind of refrigeration cycle quenching device | |
| CN207176009U (en) | Quenching oil cooling device | |
| CN105154632A (en) | Layered quenching process method for variable cross-section long rod component | |
| CN110863088B (en) | Intermediate frequency induction hardening equipment of walking wheel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140219 |