CN103589759A - Method for producing sophorolipid by double carbon source fermentation of waste molasses and illegal cooking oil - Google Patents

Method for producing sophorolipid by double carbon source fermentation of waste molasses and illegal cooking oil Download PDF

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CN103589759A
CN103589759A CN201310590289.2A CN201310590289A CN103589759A CN 103589759 A CN103589759 A CN 103589759A CN 201310590289 A CN201310590289 A CN 201310590289A CN 103589759 A CN103589759 A CN 103589759A
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sophorolipid
fermentation
waste molasses
carbon source
sewer oil
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CN103589759B (en
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李俊峰
梁生康
李红芳
段效辉
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Abstract

The invention discloses a method for producing sophorolipid by double carbon source fermentation of waste molasses and illegal cooking oil. The method is characterized by comprising the following steps: (1) inoculating torulopsis utilis to a YPD (yeast peptone dextrose) slant culture medium to prepare a bacterial suspension; (2) preparing a seed solution; (3) inoculating the seed solution to a fermentation medium taking the waste molasses and the illegal cooking oil as substrates for fermenting; (4) extracting the sophorolipid by ethyl acetate. According to the method, wastes are recycled, the production cost of the sophorolipid is greatly reduced, the problems of high emission pollution and large harm in the field of foods for the illegal cooking oil are solved, illegal cooking oil resources are reasonably utilized, complex equipment is not required, a fermentation process is simple and easy to implement, and the development, application and popularization of the sophorolipid are facilitated.

Description

A kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil
Technical field
The invention belongs to the preparing technical field of bio-surfactant, be specifically related to a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil.
Background technology
Tensio-active agent is except in daily life as washing composition, and other application almost can cover all field of fine chemical.Sophorolipid is a kind of environmentally friendly bio-surfactant by microorganisms, compares with the tensio-active agent that chemosynthesis or refining of petroleum method are produced, and except total characteristic, also has himself advantage.Sophorolipid is that glycolipid is bio-surfactant, has toxicity low, good with human body and Environmental compatibility, has the characteristics such as good emulsifying, dispersion, solubilising; In fields such as food, medicine, makeup, metallurgy, environment protection, waste oil recovery, having research and development is worth.The structural stability of sophorolipid is high, by it, can make various derivatives, is that glycolipid is in bio-surfactant, to have application future most.At present in foodstuffs industry, petroleum industry, environment protection, makeup, washing composition and pharmacy, obtained application in various degree, in the world the theoretical investigation of sophorolipid and application and development have been carried out for many years, current this field of China is also in the starting stage.
Fermention medium component is the important factor that determines sophorolipid bio-surfactant production cost.At present, sophorolipid fermentation mostly adopts oil soluble and water-soluble pair of carbon source through fermentation technology, and wherein, oil soluble carbon source mainly comprises oleic acid, rapeseed oil, peanut oil, soybean wet goods, and water-soluble carbon source is generally glucose.The price of above-mentioned carbon source own is higher, causes the production cost of sophorolipid can not to be in any more, is unfavorable for applying of sophorolipid.
Waste molasses is a kind of byproduct of sugar refinery, not only contains the fermentable sugars up to 40-55%, and contains Na +, K +ca 2+the nutritive substance that is conducive to microorganism growth in the necessary element of microorganism growth and VITAMIN, protein etc., can be used as the substitute of the water-soluble carbon sources such as glucose for sophorolipid fermentative production.Along with the development of China's sugar industry, the output of waste molasses increases day by day, and source is abundant, is the very good material of large-scale industry fermentative production.
Sewer oil also claims waste cooking oil or discarded food oils, main component is palmitinic acid, stearic acid, oleic acid and linolic acid, its lipid acid composition is substantially the same with other animal-plant oil, carbon chain lengths, at 14 ~ 18, can be used as the substitute of peanut wet goods oil soluble carbon source for sophorolipid fermentative production.At present, along with the flat raising of people's unboiled water, the output of sewer oil is also increasing, and according to incompletely statistics, the annual production of China's sewer oil is at 400 ~ 8,000,000 tons; As recycled not in time, not only cause serious environmental pollution, and may reflux and enter edible oil market by the processing of some illegal enterprises, to people are healthy, cause serious harm.
Bio-surfactant is as a kind of novel green tensio-active agent, in fields such as daily-use chemical industry, oil production, environment remediation, have a good application prospect, at present, high production cost is that restriction sophorolipid bio-surfactant is in the key of each industrial trade widespread use. the report that adopts sewer oil to make hydrophobic carbon source at present concentrates in detection method on the one hand, mainly concentrates on the other hand in the esterification and saponification of biofuel and lipid acid, and what as substrate, ferment have not been reported.therefore, how developing and take waste and prepare the method for sophorolipid as fermenting substrate, when turning waste into wealth, improve its utility value, greatly reduce the production cost of sophorolipid, is the technical problem to be solved in the present invention.
Summary of the invention
The object of the invention is to overcome the weak point of above-mentioned prior art, a kind of method of producing sophorolipid with the two carbon source through fermentation of waste molasses and sewer oil is provided, is a kind of effective and can reduce sophorolipid production cost, be easy to the method for production application.
For achieving the above object, the invention provides a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil, it is characterized in that, described method comprises the steps:
(1) preparation of bacteria suspension: by torulopsis bacterium ( torulopsis bombicola) ATCC 22214 is inoculated on the YPD slant medium being comprised of glucose, peptone, yeast powder and agar, with distilled water, is settled to 1L, pH=6.0;
In 30 ℃ of constant temperature culture 2-3 days, the physiological saline wash-out thalline that is 0.85% by appropriate mass concentration, makes bacteria suspension;
(2) seed liquor processed: the shaking flask that the seed culture medium 100ml being comprised of glucose, yeast powder and urea is placed in to 500ml, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume percent 3-5%, access above-mentioned bacteria suspension, then shaking flask is placed on 25-32 ℃, the shaking table of 120-180rpm and cultivates 24h, obtain seed liquor;
(3) fermentation: above-mentioned seed liquor be take to the fermention medium that waste molasses and sewer oil be substrate for inoculating aseptic 5L fermentor tank, with tap water, be settled to 3L, pH=6.0, by fermentation culture based on 121 ℃ of sterilizing 20min, after cooling, above-mentioned seed liquor is accessed in fermention medium, keep leavening temperature 25-32 ℃, dissolved oxygen 20-60%, ferments;
(4) sophorolipid processed: after fermentation ends, use with the isopyknic organic solvent ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, obtains sophorolipid.
Slant medium in above-mentioned steps (1) forms (g/L): glucose 20, peptone 20, yeast powder 10, agar 15-20.
In bacteria suspension in above-mentioned steps (1), mycetocyte content is about 10 7-10 8individual/mL.
Seed culture medium in above-mentioned steps (2) forms (g/L): glucose 60-100, yeast powder 5-8, urea 0.5-1.
Fermention medium in above-mentioned steps (3) forms (g/L): sewer oil 60-120, waste molasses 60-180, yeast powder 3-5.
Seed liquor is accessed in fermention medium according to the inoculum size of volume ratio 3-5% in above-mentioned steps (3).
Fermentation time in above-mentioned steps (3) is 72-120h.
In above-mentioned steps (4), the output of sophorolipid is 30-100g/L.
In above-mentioned steps (3) sewer oil has adopted two kinds: the one, and refining sewer oil (buying on the market), the 2nd, in the trench from dining room, reclaim, only pass through simple centrifugal treating, get upper strata oil reservoir and make raw material.
Beneficial effect of the present invention:
1, the present invention adopts the Technology that waste molasses and the two carbon source through fermentation of sewer oil are produced sophorolipid, realizes the recycling of waste, reduces environmental pollution improvement's expense, greatly reduces the production cost of sophorolipid.
2, solved sewer oil exhaust emission and greatly, again entered edible field and endanger large problem, opened " bottleneck " that sewer oil is recycled, effective guarantee people healthy, realized the rational utilization of sewer oil resource.
3, this technique does not need complicated equipment, and fermenting process is simple, is conducive to exploitation, application and the popularization of sophorolipid.
4, the method can also be fermented and be carried out the production of sophorolipid by continuous feeding, and actual application value is higher, and market outlook are wide.
Embodiment
Embodiment 1
(1) by torulopsis ( torulopsis bombicola) ATCC 22214 is inoculated on YPD slant medium, 30 ℃ of constant temperature culture 2 days, with the physiological saline wash-out thalline that is 0.85%, make cell content and are about 5.3 * 10 7the bacteria suspension of individual/mL;
(2) preparation of seed liquor: seed culture medium forms (g/L): glucose 60, yeast powder 5, urea 0.5, pH 6.0; This seed culture medium of 100mL is placed in to 500mL shaking flask, and 121 ℃ of sterilizing 20min, access above-mentioned bacteria suspension according to the inoculum size of volume percent 3% after cooling, and shaking flask is placed in to 25 ℃, on the shaking table of rotating speed 120rpm, cultivate 24h, obtain seed liquor;
(3) above-mentioned seed liquor take for inoculating aseptic 5L fermentor tank the fermention medium that waste molasses and sewer oil be substrate.Fermention medium forms (g/L): sewer oil 60, waste molasses 60, yeast powder 3, pH=6.0, tap water is settled to 3L, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume ratio 3%, above-mentioned seed liquor is accessed in fermention medium, 30 ℃ of leavening temperatures, dissolved oxygen is 20%, fermentation time 72h;
(4) after fermentation ends, use with the isopyknic ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, and obtaining sophorolipid output is 33.5g/L.
Embodiment 2
(1) by torulopsis ( torulopsis bombicola) ATCC 22214 is inoculated on YPD slant medium, 30 ℃ of constant temperature culture 2 days, with the physiological saline wash-out thalline that is 0.85%, make cell content and are about 6.2 * 10 7the bacteria suspension of individual/mL;
(2) preparation of seed liquor: seed culture medium forms (g/L): glucose 80, yeast powder 6, urea 0.8, pH 6.0; This seed culture medium of 100mL is placed in to 500mL shaking flask, and 121 ℃ of sterilizing 20min, access above-mentioned bacteria suspension according to the inoculum size of volume percent 4% after cooling, and shaking flask is placed in to 28 ℃, on the shaking table of rotating speed 150rpm, cultivate 24h, obtain seed liquor;
(3) above-mentioned seed liquor take for inoculating aseptic 5L fermentor tank the fermention medium that waste molasses and sewer oil be substrate.Fermention medium forms (g/L): sewer oil 80, waste molasses 100, yeast powder 4, pH=6.0, tap water is settled to 3L, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume ratio 4%, above-mentioned seed liquor is accessed in fermention medium, 28 ℃ of leavening temperatures, dissolved oxygen is 35%, fermentation time 84h;
(4) after fermentation ends, use with the isopyknic ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, and obtaining sophorolipid output is 59.0g/L.
Embodiment 3
(1) by torulopsis ( torulopsis bombicola) ATCC 22214 is inoculated on YPD slant medium, 30 ℃ of constant temperature culture 2 days, with the physiological saline wash-out thalline that is 0.85%, make cell content and are about 7.4 * 10 7the bacteria suspension of individual/mL;
(2) preparation of seed liquor: seed culture medium forms (g/L): glucose 100, yeast powder 7, urea 1, pH 6.0; This seed culture medium of 100mL is placed in to 500mL shaking flask, and 121 ℃ of sterilizing 20min, access above-mentioned bacteria suspension according to the inoculum size of volume percent 5% after cooling, and shaking flask is placed in to 30 ℃, on the shaking table of rotating speed 180rpm, cultivate 24h, obtain seed liquor;
(3) above-mentioned seed liquor take for inoculating aseptic 5L fermentor tank the fermention medium that waste molasses and sewer oil be substrate.Fermention medium forms (g/L): sewer oil 100, waste molasses 160, yeast powder 4, pH=6.0, tap water is settled to 3L, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume ratio 4%, above-mentioned seed liquor is accessed in fermention medium, 30 ℃ of leavening temperatures, dissolved oxygen is 45%, fermentation time 96h;
(4) after fermentation ends, use with the isopyknic ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, and obtaining sophorolipid output is 83.4g/L.
Embodiment 4
(1) by torulopsis ( torulopsis bombicola) ATCC 22214 is inoculated on YPD slant medium, 30 ℃ of constant temperature culture 2 days, with the physiological saline wash-out thalline that is 0.85%, make cell content and are about 8.5 * 10 7the bacteria suspension of individual/mL;
(2) preparation of seed liquor: seed culture medium forms (g/L): glucose 80, yeast powder 8, urea 0.8, pH 6.0; This seed culture medium of 100mL is placed in to 500mL shaking flask, and 121 ℃ of sterilizing 20min, access above-mentioned bacteria suspension according to the inoculum size of volume percent 5% after cooling, and shaking flask is placed in to 32 ℃, on the shaking table of rotating speed 180rpm, cultivate 24h, obtain seed liquor;
(3) above-mentioned seed liquor take for inoculating aseptic 5L fermentor tank the fermention medium that waste molasses and sewer oil be substrate.Fermention medium forms (g/L): sewer oil 120, waste molasses 180, yeast powder 5, pH=6.0, tap water is settled to 3L, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume ratio 5%, above-mentioned seed liquor is accessed in fermention medium, 32 ℃ of leavening temperatures, dissolved oxygen is 60%, fermentation time 120h;
(4) after fermentation ends, use with the isopyknic ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, and obtaining sophorolipid output is 99.3g/L.

Claims (8)

1. a method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil, is characterized in that, described method comprises the steps:
(1) preparation of bacteria suspension: by torulopsis bacterium ( torulopsis bombicola) ATCC 22214 is inoculated on the YPD slant medium being comprised of glucose, peptone, yeast powder and agar, with distilled water, is settled to 1L, pH=6.0;
In 30 ℃ of constant temperature culture 2-3 days, the physiological saline wash-out thalline that is 0.85% by appropriate mass concentration, makes bacteria suspension;
(2) seed liquor processed: the shaking flask that the seed culture medium 100ml being comprised of glucose, yeast powder and urea is placed in to 500ml, 121 ℃ of sterilizing 20min, after cooling, according to the inoculum size of volume percent 3-5%, access above-mentioned bacteria suspension, then shaking flask is placed on 25-32 ℃, the shaking table of 120-180rpm and cultivates 24h, obtain seed liquor;
(3) fermentation: above-mentioned seed liquor be take to the fermention medium that waste molasses and sewer oil be substrate for inoculating aseptic 5L fermentor tank, with tap water, be settled to 3L, pH=6.0, by fermentation culture based on 121 ℃ of sterilizing 20min, after cooling, above-mentioned seed liquor is accessed in fermention medium, keep leavening temperature 25-32 ℃, dissolved oxygen 20-60%, ferments;
(4) sophorolipid processed: after fermentation ends, use with the isopyknic organic solvent ethyl acetate of fermented liquid and extract sophorolipid, organic solvent is removed in underpressure distillation, obtains sophorolipid.
2. the method that a kind of use waste molasses according to claim 1 and the two carbon source through fermentation of sewer oil are produced sophorolipid, it is characterized in that, the slant medium in described step (1) forms (g/L): glucose 20, peptone 20, yeast powder 10, agar 15-20.
3. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that, in the bacteria suspension in described step (1), mycetocyte content is about 10 7-10 8individual/mL.
4. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that, the seed culture medium in described step (2) forms (g/L): glucose 60-100, yeast powder 5-8, urea 0.5-1.
5. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that, the fermention medium in described step (3) forms (g/L): sewer oil 60-120, waste molasses 60-180, yeast powder 3-5.
6. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that seed liquor is accessed in fermention medium according to the inoculum size of volume ratio 3-5% in described step (3).
7. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that, the fermentation time in described step (3) is 72-120h.
8. a kind of method of producing sophorolipid with waste molasses and the two carbon source through fermentation of sewer oil according to claim 1, is characterized in that, in described step (4), the output of sophorolipid is 30-100g/L.
CN201310590289.2A 2013-11-22 2013-11-22 A kind of waste molasses and the two carbon source through fermentation of sewer oil produce the method for sophorolipid Active CN103589759B (en)

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CN105154050A (en) * 2015-07-29 2015-12-16 中国石油化工股份有限公司 Temperature-resistant salt-tolerant viscous-oil biological viscosity reducer and preparation method thereof
CN105671106A (en) * 2016-02-16 2016-06-15 珀莱雅化妆品股份有限公司 Method for preparing glycosphingolipid through olive oil fermentation method
CN113151020A (en) * 2021-05-12 2021-07-23 南京工业大学 Feeding fermentation method for high-yield acid sophorolipid
CN114807271A (en) * 2022-05-06 2022-07-29 河南省科学院高新技术研究中心 Method for preparing sophorolipid by fermentation method and application of sophorolipid in medicament for reverse osmosis membrane
CN115992184A (en) * 2023-03-23 2023-04-21 科乐美(广州)生物科技有限公司 Biological fermentation surfactant, cosmetic and preparation method thereof

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CN102492753A (en) * 2011-12-07 2012-06-13 山东大学 Method for producing sophorolipid through fermentation of lignocellulose material

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105154050A (en) * 2015-07-29 2015-12-16 中国石油化工股份有限公司 Temperature-resistant salt-tolerant viscous-oil biological viscosity reducer and preparation method thereof
CN105154050B (en) * 2015-07-29 2018-06-29 中国石油化工股份有限公司 A kind of heat-resistant salt-resistant viscous crude biology thinner and preparation method thereof
CN105671106A (en) * 2016-02-16 2016-06-15 珀莱雅化妆品股份有限公司 Method for preparing glycosphingolipid through olive oil fermentation method
CN105671106B (en) * 2016-02-16 2021-06-11 珀莱雅化妆品股份有限公司 Method for preparing glycosphingolipid by adopting olive oil fermentation method
CN113151020A (en) * 2021-05-12 2021-07-23 南京工业大学 Feeding fermentation method for high-yield acid sophorolipid
CN113151020B (en) * 2021-05-12 2023-10-20 南京工业大学 High-acid-yield sophorolipid feed-supplementing fermentation method
CN114807271A (en) * 2022-05-06 2022-07-29 河南省科学院高新技术研究中心 Method for preparing sophorolipid by fermentation method and application of sophorolipid in medicament for reverse osmosis membrane
CN115992184A (en) * 2023-03-23 2023-04-21 科乐美(广州)生物科技有限公司 Biological fermentation surfactant, cosmetic and preparation method thereof

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