A kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll and manufacture craft thereof
Technical field
The invention belongs to waterproof roll technical field, especially relate to a kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll and manufacture craft thereof.
Background technology
In construction work, PVC waterproof roll is used widely on single-layer roof, and this coiled material is a kind of polymer coiled material formed by plastic extrusion process with twin screw extruder or single screw extrusion machine.
In the prior art, softening agent used in PVC raw material for the PVC waterproof roll of single-layer roof is all DOP, DOP has toxicity and easily produces volatilization, migration, do not resist cold, when winter, particularly the existing polyvinyl chloride in cold district can be hardening, PVC roll material can be made after several freeze-thaw cycle to chap, cause waterproof failure.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll and manufacture craft thereof.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll, and comprise the component with following content, wherein each component content represents with massfraction:
Described plasticizer for polyvinyl chloride is the one in synthesis vegetable esters, vinyl terpolymer or DEDB.
Preferably, described polychloroethylene heat stabilizer is Ca-Zn composite heat stabilizer.
The manufacture craft of above-mentioned environment-friendly type cold resistance polyvinyl chloride waterproof roll, comprises the steps:
Step 1: by PVC resin powder SG-5, polychloroethylene heat stabilizer, calcium stearate, clorafin, calcium carbonate, put into homogenizer and carry out blended under agitation, material temperature reaches 90 ~ 100 DEG C, stops stirring; Add plasticizer for polyvinyl chloride, be then stirred to 35 ~ 40 DEG C putting in low-speed mixer, obtain mixed resin;
Step 2: by mixed resin screw feeding machine to twin screw extruder material loading;
Step 3: twin screw extruder carries out granulation, the processing temperature of described twin screw extruder is:
One district: 115 DEG C ~ 125 DEG C, 2nd district: 135 DEG C ~ 145 DEG C, 3rd district: 155 DEG C ~ 165 DEG C, 4th district: 165 DEG C ~ 175 DEG C, 5th district: 165 DEG C ~ 175 DEG C, 6th district: 155 DEG C ~ 165 DEG C;
Die temperature is: a district: 170 ~ 175 DEG C, 2nd district: 160 ~ 165 DEG C, 3rd district: 160 ~ 165 DEG C, 4th district: 160 ~ 165 DEG C, 5th district: 170 ~ 175 DEG C;
Step 4: the sheet material of twin-screw extrusion is sent to cooling and shaping in three-roller calendar, three-roller temperature 45 ~ 55 DEG C;
Step 5: the polychlorovinyl sheet material obtained by cooling and shaping, draws to crimping machine and carries out curling.
The beneficial effect that the present invention has is:
Due to synthesis vegetable esters, vinyl terpolymer or DEDB is nontoxic and resistance to low temperature is better, using a kind of softening agent as polyvinyl chloride in synthesis vegetable esters, vinyl terpolymer or DEDB, in this formula, add Environment-friendlyheat heat stabilizer simultaneously, ensure that environmental-protecting performance and the resistance to low temperature of PVC waterproof roll; What the present invention adopted is environmental friendliness shaped material, and without softening agent volatilization problems, extends the work-ing life of product, and product life can reach more than 15 years;
Add softening agent in step 1 after first high-speed stirring and carry out stirring at low speed, thus prevent the temperature rising caused because of high-speed stirring from causing polyvinyl chloride resin performance degradation, variable color;
When the present invention constructs, adopt hot jet welding technique, safe and reliable, easy construction, comprehensive cost is low, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention.
Embodiment
Further describe the present invention below by embodiment, but the present invention is not limited to this.
Embodiment 1
A kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll: according to the mass fraction, it composed as follows:
The manufacture craft of above-mentioned PVC waterproof roll, comprising:
Step 1: after above-mentioned raw materials is prepared by number, the raw material except synthesis vegetable esters (Kunshan, Suzhou Yi Gete Chemical Co., Ltd. product) is put into homogenizer and carries out blended under agitation, material temperature reaches 90 ~ 100 DEG C, stops stirring; Add synthesis vegetable esters, be then stirred to 35 ~ 40 DEG C putting in low-speed mixer, thus prevent from the temperature caused because of high-speed stirring from raising causing polyvinyl chloride resin performance degradation, variable color, obtain mixed resin;
Step 2: by mixed resin screw feeding machine to twin screw extruder material loading;
Step 3: plasticizing, the processing temperature of described twin screw extruder is: a district: 115 DEG C ~ 125 DEG C, 2nd district: 135 DEG C ~ 145 DEG C, 3rd district: 155 DEG C ~ 165 DEG C, 4th district: 165 DEG C ~ 175 DEG C, 5th district: 165 DEG C ~ 175 DEG C, 6th district: 155 DEG C ~ 165 DEG C;
Die temperature is: a district: 170 ~ 175 DEG C, 2nd district: 160 ~ 165 DEG C, 3rd district: 160 ~ 165 DEG C, 4th district: 160 ~ 165 DEG C, 5th district: 170 ~ 175 DEG C;
Step 4: the sheet material of twin-screw extrusion is sent to cooling and shaping in three-roller calendar, three-roller temperature 45 ~ 55 DEG C;
Step 5: by the polychlorovinyl sheet material obtained in step 4, draws to crimping machine and carries out curling.
The basic mechanical design feature of the PVC waterproof roll prepared by the embodiment of the present invention 1 is as following table:
Sequence number |
Project |
Index |
1 |
Tensile strength MPa |
11.8 |
2 |
Elongation at break % >= |
235 |
3 |
Hot size changing rate≤% |
1.4 |
4 |
Low-temperature bending |
-30 DEG C of flawlesses |
5 |
Watertightness 0.3Mpa 2h |
Waterproof |
6 |
Shock resistance 0.5kg.m |
Do not seep water |
7 |
The feature of environmental protection |
Environmental protection |
Embodiment 2
A kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll: according to the mass fraction, it composed as follows:
The manufacture craft of above-mentioned PVC waterproof roll, comprising:
Step 1: after above-mentioned raw materials is prepared by number, the raw material except vinyl terpolymer (E.I.Du Pont Company's product) is put into homogenizer and carries out blended under agitation, material temperature reaches 90 ~ 100 DEG C, stops stirring; Add vinyl terpolymer, be then stirred to 35 ~ 40 DEG C putting in low-speed mixer, obtain mixed resin;
Step 2: by mixed resin screw feeding machine to twin screw extruder material loading;
Step 3: plasticizing, the processing temperature of described twin screw extruder is: a district: 115 DEG C ~ 125 DEG C, 2nd district: 135 DEG C ~ 145 DEG C, 3rd district: 155 DEG C ~ 165 DEG C, 4th district: 165 DEG C ~ 175 DEG C, 5th district: 165 DEG C ~ 175 DEG C, 6th district: 155 DEG C ~ 165 DEG C;
Die temperature is: a district: 170 ~ 175 DEG C, 2nd district: 160 ~ 165 DEG C, 3rd district: 160 ~ 165 DEG C, 4th district: 160 ~ 165 DEG C, 5th district: 170 ~ 175 DEG C;
Step 4: the sheet material of twin-screw extrusion is sent to cooling and shaping in three-roller calendar, three-roller temperature 45 ~ 55 DEG C;
Step 5: by the polychlorovinyl sheet material obtained in step 4, draws to crimping machine and carries out curling.
Embodiment 3
A kind of environment-friendly type cold resistance polyvinyl chloride waterproof roll: according to the mass fraction, it composed as follows:
The manufacture craft of above-mentioned PVC waterproof roll, comprising:
Step 1: after above-mentioned raw materials is prepared by number, the raw material except DEDB (is produced from Shijiazhuang forever photoinitiator chemical Science and Technology Ltd.) is put into homogenizer and carries out blended under agitation, material temperature reaches 90 ~ 100 DEG C, stops stirring; Add DEDB, be then stirred to 35 ~ 40 DEG C putting in low-speed mixer, obtain mixed resin;
Step 2: by mixed resin screw feeding machine to twin screw extruder material loading;
Step 3: plasticizing, the processing temperature of described twin screw extruder is: a district: 115 DEG C ~ 125 DEG C, 2nd district: 135 DEG C ~ 145 DEG C, 3rd district: 155 DEG C ~ 165 DEG C, 4th district: 165 DEG C ~ 175 DEG C, 5th district: 165 DEG C ~ 175 DEG C, 6th district: 155 DEG C ~ 165 DEG C;
Die temperature is: a district: 170 ~ 175 DEG C, 2nd district: 160 ~ 165 DEG C, 3rd district: 160 ~ 165 DEG C, 4th district: 160 ~ 165 DEG C, 5th district: 170 ~ 175 DEG C;
Step 4: the sheet material of twin-screw extrusion is sent to cooling and shaping in three-roller calendar, three-roller temperature 45 ~ 55 DEG C;
Step 5: by the polychlorovinyl sheet material obtained in step 4, draws to crimping machine and carries out curling.
The Performance comparision table of the present invention's 3 embodiments is as follows:
Performance |
Example 1 |
Example 2 |
Example 3 |
Tensile strength Mpa |
11.8 |
12.1 |
12.5 |
Elongation at break % |
235 |
262 |
282 |
Low-temperature bending |
-30 DEG C of flawlesses |
-40 DEG C of flawlesses |
-40 DEG C of flawlesses |
From upper table data, prepared by the present invention discharges water coiled material compared with existing product, has higher tensile strength and elongation at break, and has good low-temperature performance.
Above said content is only preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.