CN103588490B - CO is blown in anti-moisture absorption2Gas hardened sodium silicate sand and preparation method thereof - Google Patents

CO is blown in anti-moisture absorption2Gas hardened sodium silicate sand and preparation method thereof Download PDF

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Publication number
CN103588490B
CN103588490B CN201310472575.9A CN201310472575A CN103588490B CN 103588490 B CN103588490 B CN 103588490B CN 201310472575 A CN201310472575 A CN 201310472575A CN 103588490 B CN103588490 B CN 103588490B
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sand
sodium
water
powder
preparation
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CN103588490A (en
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吴寿涛
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Tongling Xinte Valve Co., Ltd.
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Tongling Jingwei Fluid Technology Co Ltd
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Abstract

The invention discloses a kind of anti-moisture absorption and blow CO2Gas hardened sodium silicate sand and preparation method thereof, it is made up of the raw material of following weight portion: return sand 70-80, potash feldspar 25-35, triacetyl glycerine 3-5, modified water glass 4-8, kieselguhr 5-10, red mud 3-6, zinc carbonate 2-3, Lithium hydrate 1.5-2.5, ammonia-alum 1-2, water soluble phenol resin 4-6, No. 20 machine oil 2-3, ten trifluoro octyl group trimethoxy silane 0.5-1.5。Water-glass sand of the present invention has the resistance to water soak of excellence, in the environment of relative humidity more than 95%, 24h sample tensile strength is more than 0.5Mpa, and it is good to have good mobility, breathability, fillibility, collapsibility, it is possible to prevent foundry goods to produce the defects such as pore, burning into sand, sand washing, it is ensured that casting quality。

Description

CO is blown in anti-moisture absorption2Gas hardened sodium silicate sand and preparation method thereof
Technical field
The present invention relates to a kind of anti-moisture absorption and blow CO2Gas hardened sodium silicate sand and preparation method thereof, belongs to molding sand technical field。
Background technology
Producing big-and-middle-sized foundry goods in the past and all adopt clay-beaded sand, to deliver to drying oven and dry after having made type, the production cycle is long, and casting accuracy is poor, and labor condition is poor, can not meet far away the needs of production development。The features such as water-glass sand is high due to mobility, and compact rate of molding is high, and hardening is fast, and casting accuracy is high, and source is relatively wide, cheap, environmental protection, it has also become one of molding sand kind with fastest developing speed in recent decades。Current most of steel-casting and large-sized iron casting adopt water virus to produce, although water-glass sand advantage is a lot, but deposit in a humid environment and can absorb moisture and cause decrease in strength, very big trouble is brought to castings production, especially at south China plum rain season, hygroscopicity problems is more prominent。
Summary of the invention
Present invention aims to the deficiencies in the prior art, improve a kind of anti-moisture absorption and blow CO2Gas hardened sodium silicate sand and preparation method thereof。
The technical solution used in the present invention is as follows:
CO is blown in a kind of anti-moisture absorption2Gas hardened sodium silicate sand, is made up of the raw material of following weight portion: return sand 70-80, potash feldspar 25-35, triacetyl glycerine 3-5, modified water glass 4-8, kieselguhr 5-10, red mud 3-6, zinc carbonate 2-3, Lithium hydrate 1.5-2.5, ammonia-alum 1-2, water soluble phenol resin 4-6, No. 20 machine oil 2-3, ten trifluoro octyl group trimethoxy silane 0.5-1.5;
The preparation method of described modified water glass is as follows:
(1) raw material of following weight portion is weighed: waterglass 25-35, water soluble starch 4-8, dextrin 3-6, carbamide 3-4, sodium sulfite 2-3, sodium polyacrylate 4-6, potassium dihydrogen phosphate 2-4, xylitol 1-2, polyisobutylene 2-3, calcium lignosulfonate 3-5, polyoxylethylene abietate 1.5-2.5, sodium carboxymethyl cellulose 1-2, Vermiculitum 4-6, meerschaum 3-5, nano aluminium oxide 2-3, jade powder 1.5-2.5, plant ash 2-3, calcium chloride 1-2, sodium chloride 0.5-1, Di(dioctylpyrophosphato) ethylene titanate 0.5-1;
(2) by Vermiculitum, meerschaum mixes, pulverized 100-150 mesh sieve, then in the powder after sieving, calcium chloride and sodium chloride are added, stir, 880-940 DEG C of calcining 2-3h, shrend, it is subsequently placed in the hydrochloric acid solution that concentration is 10-15%, heating is to seething with excitement and speed lapping 15-20min, pH value of solution is regulated to neutral again with the sodium hydroxide solution that concentration is 15-20%, stirring 10-15min, filter, filtering residue is cleaned with distilled water, filtering residue after cleaning adds water to pull an oar and makes the slurry that solid content is 50-60%, add polyisobutylene, calcium lignosulfonate, polyoxylethylene abietate and sodium carboxymethyl cellulose, under 60-80 DEG C of bath temperature, speed lapping slurry particle diameter is to less than 15 μm, it is spray dried to powder, with nano aluminium oxide, jade powder, plant ash and Di(dioctylpyrophosphato) ethylene titanate, mixed at high speed 5-10min, dry, pulverize finely ground, cross 300-400 mesh sieve, stand-by;
(3) powder that step (2) prepares is mixed with waterglass, water soluble starch, dextrin, carbamide, sodium sulfite, sodium polyacrylate, potassium dihydrogen phosphate and xylitol, stir 1-2h, obtain modified water glass。
CO is blown in a kind of anti-moisture absorption2The preparation method of gas hardened sodium silicate sand, comprises the following steps:
(1) by return sand, potash feldspar co-grinding, after crossing 150-250 mesh sieve, it is dry mixed 2-3min with kieselguhr, red mud, ammonia-alum;
(2) add water soluble phenol resin, No. 20 machine oil, triacetyl glycerine, ten trifluoro octyl group trimethoxy silanes, mix 1-2min;
(3) it is eventually adding modified water glass, zinc carbonate, Lithium hydrate, mixes 2-3min, shake out。
Beneficial effects of the present invention:
Water-glass sand of the present invention has the resistance to water soak of excellence; in the environment of relative humidity more than 95%; 24h sample tensile strength is more than 0.5Mpa; and it is good to have good mobility, breathability, fillibility, collapsibility; being possible to prevent foundry goods to produce the defects such as pore, burning into sand, sand washing, it is ensured that casting quality, these water-glass sand raw material sources are wide, with low cost, nonpoisonous and tasteless; without silicosis, be conducive to improving working conditions and preserving the ecological environment。
Detailed description of the invention
CO is blown in a kind of anti-moisture absorption2Gas hardened sodium silicate sand, is made up of the raw material of following weight (kg): return sand 70, potash feldspar 30, triacetyl glycerine 4, modified water glass 6, kieselguhr 8, red mud 4, zinc carbonate 2, Lithium hydrate 2, ammonia-alum 1.5,5, No. 20 machine oil 2, ten trifluoro octyl group trimethoxy silanes 1 of water soluble phenol resin;
The preparation method of described modified water glass is as follows:
(1) raw material of following weight (kg) is weighed: waterglass 32, water soluble starch 7, dextrin 5, carbamide 3, sodium sulfite 2.5, sodium polyacrylate 5, potassium dihydrogen phosphate 3, xylitol 1.5, polyisobutylene 3, calcium lignosulfonate 4, polyoxylethylene abietate 2.5, sodium carboxymethyl cellulose 2, Vermiculitum 5, meerschaum 4, nano aluminium oxide 2.5, jade powder 2, plant ash 3, calcium chloride 1.5, sodium chloride 0.8, Di(dioctylpyrophosphato) ethylene titanate 0.8;
(2) by Vermiculitum, meerschaum mixes, pulverized 150 mesh sieves, then in the powder after sieving, calcium chloride and sodium chloride are added, stir, 940 DEG C of calcining 2h, shrend, it is subsequently placed in the hydrochloric acid solution that concentration is 15%, heating is to seething with excitement and speed lapping 20min, pH value of solution is regulated to neutral again with the sodium hydroxide solution that concentration is 20%, stirring 15min, filter, filtering residue is cleaned with distilled water, filtering residue after cleaning adds water to pull an oar and makes the slurry that solid content is 50%, add polyisobutylene, calcium lignosulfonate, polyoxylethylene abietate and sodium carboxymethyl cellulose, under 70 DEG C of bath temperatures, speed lapping slurry particle diameter is to less than 15 μm, it is spray dried to powder, with nano aluminium oxide, jade powder, plant ash and Di(dioctylpyrophosphato) ethylene titanate, mixed at high speed 10min, dry, pulverize finely ground, cross 400 mesh sieves, stand-by;
(3) powder that step (2) prepares is mixed with waterglass, water soluble starch, dextrin, carbamide, sodium sulfite, sodium polyacrylate, potassium dihydrogen phosphate and xylitol, stir 2h, obtain modified water glass。
CO is blown in a kind of anti-moisture absorption2The preparation method of gas hardened sodium silicate sand, comprises the following steps:
(1) by return sand, potash feldspar co-grinding, after crossing 200 mesh sieves, it is dry mixed 2min with kieselguhr, red mud, ammonia-alum;
(2) add water soluble phenol resin, No. 20 machine oil, triacetyl glycerine, ten trifluoro octyl group trimethoxy silanes, mix 2min;
(3) it is eventually adding modified water glass, zinc carbonate, Lithium hydrate, mixes 3min, shake out。
The performance test of the present embodiment molding sand is as follows:
Green compression strength (kPa): 58
24h tensile strength (MPa): 0.62
Breathability: 133
Compact rate of molding (%): 46
Shatter index (%): 85。

Claims (2)

1. CO is blown in an anti-moisture absorption2Gas hardened sodium silicate sand, it is characterized in that, be made up of the raw material of following weight portion: return sand 70-80, potash feldspar 25-35, triacetyl glycerine 3-5, modified water glass 4-8, kieselguhr 5-10, red mud 3-6, zinc carbonate 2-3, Lithium hydrate 1.5-2.5, ammonia-alum 1-2, water soluble phenol resin 4-6, No. 20 machine oil 2-3, ten trifluoro octyl group trimethoxy silane 0.5-1.5;
The preparation method of described modified water glass is as follows:
(1) raw material of following weight portion is weighed: waterglass 25-35, water soluble starch 4-8, dextrin 3-6, carbamide 3-4, sodium sulfite 2-3, sodium polyacrylate 4-6, potassium dihydrogen phosphate 2-4, xylitol 1-2, polyisobutylene 2-3, calcium lignosulfonate 3-5, polyoxylethylene abietate 1.5-2.5, sodium carboxymethyl cellulose 1-2, Vermiculitum 4-6, meerschaum 3-5, nano aluminium oxide 2-3, jade powder 1.5-2.5, plant ash 2-3, calcium chloride 1-2, sodium chloride 0.5-1, Di(dioctylpyrophosphato) ethylene titanate 0.5-1;
(2) by Vermiculitum, meerschaum mixes, pulverized 100-150 mesh sieve, then in the powder after sieving, calcium chloride and sodium chloride are added, stir, 880-940 DEG C of calcining 2-3h, shrend, it is subsequently placed in the hydrochloric acid solution that concentration is 10-15%, heating is to seething with excitement and speed lapping 15-20min, pH value of solution is regulated to neutral again with the sodium hydroxide solution that concentration is 15-20%, stirring 10-15min, filter, filtering residue is cleaned with distilled water, filtering residue after cleaning adds water to pull an oar and makes the slurry that solid content is 50-60%, add polyisobutylene, calcium lignosulfonate, polyoxylethylene abietate and sodium carboxymethyl cellulose, under 60-80 DEG C of bath temperature, speed lapping slurry particle diameter is to less than 15 μm, it is spray dried to powder, with nano aluminium oxide, jade powder, plant ash and Di(dioctylpyrophosphato) ethylene titanate, mixed at high speed 5-10min, dry, pulverize finely ground, cross 300-400 mesh sieve, stand-by;
(3) powder that step (2) prepares is mixed with waterglass, water soluble starch, dextrin, carbamide, sodium sulfite, sodium polyacrylate, potassium dihydrogen phosphate and xylitol, stir 1-2h, obtain modified water glass。
2. CO is blown in anti-moisture absorption according to claim 12The preparation method of gas hardened sodium silicate sand, it is characterised in that comprise the following steps:
(1) by return sand, potash feldspar co-grinding, after crossing 150-250 mesh sieve, it is dry mixed 2-3min with kieselguhr, red mud, ammonia-alum;
(2) add water soluble phenol resin, No. 20 machine oil, triacetyl glycerine, ten trifluoro octyl group trimethoxy silanes, mix 1-2min;
(3) it is eventually adding modified water glass, zinc carbonate, Lithium hydrate, mixes 2-3min, shake out。
CN201310472575.9A 2013-10-11 2013-10-11 CO is blown in anti-moisture absorption2Gas hardened sodium silicate sand and preparation method thereof Expired - Fee Related CN103588490B (en)

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CN105964928A (en) * 2016-02-18 2016-09-28 蚌埠市鸿安精密机械有限公司 Potassium titanate whisker-reinforced water-soluble mold core and preparation method thereof
CN117696829A (en) * 2023-12-26 2024-03-15 曲阜冶通铸材科技发展有限公司 Casting additive for sand casting and use method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108407A (en) * 2006-07-18 2008-01-23 沈阳汇亚通铸造材料有限责任公司 Adhesive for casting mold, manufacturing core and method of manufacturing the same
CN101293271A (en) * 2007-04-24 2008-10-29 沈阳汇亚通铸造材料有限责任公司 Method for making core with aeration ossification
CN102351550A (en) * 2011-07-15 2012-02-15 郑州远东耐火材料有限公司 Preparation method of sand die material of fused zirconia corundum block
CN102962395A (en) * 2012-11-23 2013-03-13 西安工程大学 Compound modified water glass binder and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108407A (en) * 2006-07-18 2008-01-23 沈阳汇亚通铸造材料有限责任公司 Adhesive for casting mold, manufacturing core and method of manufacturing the same
CN101293271A (en) * 2007-04-24 2008-10-29 沈阳汇亚通铸造材料有限责任公司 Method for making core with aeration ossification
CN102351550A (en) * 2011-07-15 2012-02-15 郑州远东耐火材料有限公司 Preparation method of sand die material of fused zirconia corundum block
CN102962395A (en) * 2012-11-23 2013-03-13 西安工程大学 Compound modified water glass binder and preparation method thereof

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Effective date of registration: 20170322

Address after: 244031 West Lake Town, Tongling, Anhui

Patentee after: Tongling Xinte Valve Co., Ltd.

Address before: 244031 Anhui City, Jiangsu Province, lion mountain eastern suburb of the office of the neighborhood committee

Patentee before: TONGLING JINGWEI FLUID TECHNOLOGY CO., LTD.

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