CN103587540B - A kind of large-tonnage movement chassis of convertible load distribution - Google Patents
A kind of large-tonnage movement chassis of convertible load distribution Download PDFInfo
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- CN103587540B CN103587540B CN201310610622.1A CN201310610622A CN103587540B CN 103587540 B CN103587540 B CN 103587540B CN 201310610622 A CN201310610622 A CN 201310610622A CN 103587540 B CN103587540 B CN 103587540B
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- upper strata
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- movement chassis
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Abstract
The large-tonnage movement chassis of a kind of convertible load distribution of the present invention, belong to heavy shifting of conveyer tool field, the present invention two overlaps one-sided movement chassis both sides and arranges, often overlap one-sided movement chassis to be made up of upper strata beam, lower floor's beam, support backing plate, jacking cylinder and traveling oil cylinder, the Liang Ge lower floor distribution beam of lower floor's beam is connected by pipe link, its external side end arranges jacking cylinder respectively, upper strata beam is symmetricly set in Liang Ge lower floor distribution beam, two support backing plate between Liang Ge lower floor distribution beam, can along upper strata distribution beam slippage; First by cylinder jacking upper strata beam, support backing plate is drawn to the centre of lower floor's distribution beam, after oil cylinder is unloaded, namely upper strata load beam is evenly distributed to Liang Ge lower floor beam two ends by supporting backing plate form four load support points, thus realize one-sided movement chassis single-sided tracks face by two points stress be converted to 4 stressed, these structural load distributed uniform, solves a difficult problem for existing track, greatly reduce the cost of manufacture of track, improve efficiency.
Description
Technical field
The large-tonnage movement chassis of a kind of convertible load distribution of the present invention, belongs to heavy shifting of conveyer tool field, is specifically related to bridge prefabrication part shifting of conveyer tool.
Background technology
In bridge erection, manufacture and the transport of preformed part beams of concrete and preformed part bridge pier are all important steps wherein, and preformed part bridge pier is a kind of tall and slender structure, weight is large, center of gravity is high, and need in transportation, load distribution is even, motion is mild, transports extremely difficult.Preformed part is generally prefabricated in beam field, by equipment movement to harbour or other installation site, is installed by specialized equipment.
In the movement construction of beam field preformed part bridge pier, usually adopt two kinds of basic ways, one is transported after adopting the bottom-up jack-up bridge pier of movement chassis, i.e. movement chassis scheme.The second adopts carrying implement to mention bridge pier from top, i.e. hanging beam scheme.In hanging beam scheme, need carrying implement walking rails span enough large, can cover the manufacturing field of preformed part, the purchase commodity of carrying implement, usage charges and cost of maintenance are higher, and the process-cycle of equipment is long, and its operation is more complicated.
The prefabricated place of large bridge generally adopts movement chassis scheme, the individual layer beam that existing movement chassis is made up of two distribution beam, load is by two jacking cylinder uniform distributions, therefore at the one-sided walking rails two points stress of movement chassis, as shown in Figure 2, J, K two points stress on the track 3 contacted with chassis, therefore, the walking rails of movement chassis is had higher requirements, walking rails needs concrete pile driving to prevent track settlement, and lay sliding rail on surface, cost is very high, and service life is relatively short.
Summary of the invention
The object of this invention is to provide a kind of can load transfer distribute large-tonnage movement chassis, four-point supporting is converted to by 2 supports by movement chassis load, make the one-sided walking rails of movement chassis by two points stress be converted to 4 stressed, make its stressed more scientific evenly, not only improve movement trolley traveling track service life, and can ensure that movement chassis operates steadily and safety
The present invention a kind of can load transfer distribute large-tonnage movement chassis, by the one-sided movement chassis of two covers, PLC control system and hydraulic power unit composition, the two one-sided movement chassis both sides of cover are arranged, often overlap one-sided movement chassis by upper strata beam, lower floor's beam, support backing plate, jacking cylinder and traveling oil cylinder composition, lower floor's beam is made up of the identical lower floor distribution beam of two, Liang Ge lower floor distribution beam horizontal interval (HI) is arranged, its medial extremity is connected by pipe link, its external side end arranges jacking cylinder respectively, upper strata beam is symmetricly set in Liang Ge lower floor distribution beam, two support backing plate between Liang Ge lower floor distribution beam, be suspended on below the distribution beam of upper strata, can along upper strata distribution beam slippage, make upper strata beam depart from lower floor's distribution beam face by jacking two jacking cylinders, upper strata beam and upper load thereof drop on two jacking cylinders, form two load support points at lower floor's beam, again two are supported the surface, centre that backing plate is drawn to Liang Ge lower floor distribution beam respectively, and make two jacking cylinder unloading homings, upper strata beam and upper load thereof drop on two support backing plates of Liang Ge lower floor distribution beam, uniform load is made to be assigned to the two ends of Liang Ge lower floor beam, form four load support points at lower floor's beam, thus make the single-sided tracks face of the correspondence of two covers one-sided movement chassis by two points stress be converted to 4 stressed.
Soffit, described upper strata is provided with slide rail.
Described jacking cylinder arranges pressure sensor respectively and is connected with PLC control system with displacement pickup.
Described traveling oil cylinder is provided with displacement pickup and is connected with PLC control system.
The present invention is simple to operate, movement efficiency is high, effectively ensure that in movement process, motion is mild, improves the safety in preformed part beams of concrete and preformed part bridge pier movement process.The one-sided movement chassis of the present invention is primarily of upper strata beam, lower floor's beam, support backing plate, jacking cylinder and traveling oil cylinder composition, and lower floor's beam is made up of two identical lower floor distribution beam.The present invention is in jacking process, and one-sided two jacking cylinders support upper strata beam, and upper strata beam and upper load thereof drop on 2 strong points, two supports, clearly stressed; After jack-up component of the present invention, by movable support backing plate to the center of each lower floor distribution beam, jacking cylinder slowly bounces back, and two, one-sided movement chassis supports backing plate and supports upper strata beam and upper load thereof, and two points stress is clearly stressed; Now, oil cylinder unloads, oil cylinder does not stress, support the center that backing plate is positioned at distribution beam, the power supported on backing plate is evenly distributed on the strong point at distribution beam two ends, 2 supports respectively of Liang Ge lower floor distribution beam, clearly stressed, one-sided movement chassis forms four-point supporting, and its respective carter face is also clearly stressed, 4 average force.Structure of the present invention all adopts 2 freely-supported force structures, and reasonable stress is clear and definite, and load distribution is even, solves the difficult problem that existing track exists, thus greatly reduces the cost of manufacture of track.In addition, the one-sided movement chassis of the present invention is in movement process, and oil cylinder does not stress, and substantially increases the service life of oil cylinder.
Accompanying drawing explanation
Fig. 1 the present invention one-sided movement trolley structure front view;
Fig. 2 prior art one-sided movement trolley structure schematic diagram;
Front view immediately below the one-sided movement trolley traveling to bridge pier of Fig. 3 the present invention;
Birds-eye view immediately below the one-sided movement trolley traveling to bridge pier of Fig. 4 the present invention;
The one-sided movement chassis of Fig. 5 the present invention, by jacking two jacking cylinders, forms two load support point schematic diagrams at lower floor's beam;
Of the present invention one-sided movement chassis of Fig. 6 supports backing plate by two, forms four load support point schematic diagrams at lower floor's beam;
Detailed description of the invention
Now further illustrate the present invention by reference to the accompanying drawings how specifically to implement:
The present invention a kind of can load transfer distribute large-tonnage movement chassis, be made up of two cover one-sided movement chassis, PLC control system and hydraulic power units, the two one-sided movement chassis both sides of cover are arranged, often overlap one-sided movement chassis to be made up of upper strata beam, lower floor's beam, support backing plate, jacking cylinder and traveling oil cylinder, traveling oil cylinder E, jacking cylinder F connect with corresponding hydraulic power unit respectively, and traveling oil cylinder E is connected with movement chassis; Lower floor's beam is made up of the identical lower floor distribution beam B of two, Liang Ge lower floor distribution beam B horizontal interval (HI) is arranged, its medial extremity is connected by pipe link C, its external side end arranges jacking cylinder F respectively, upper strata beam A, Liang Ge lower floor distribution beam B and pipe link C line of centers are on the same line, two support backing plate D between Liang Ge lower floor distribution beam B, are suspended on below the distribution beam A of upper strata, can along upper strata beam A slippage; Make upper strata beam A depart from the beam face of Liang Ge lower floor distribution beam B by jacking two jacking cylinder F, upper strata beam A and upper load thereof drop on two jacking cylinder F, form two load support points at lower floor's beam; Again two are supported the centre X surface that backing plate D is drawn to Liang Ge lower floor distribution beam B respectively, and make two jacking cylinder F unload homing, upper strata beam A and upper load thereof drop on two support backing plate D of Liang Ge lower floor distribution beam B, make uniform load be assigned to the two ends of Liang Ge lower floor beam B, form four load support points at lower floor's beam; Thus it is stressed to make the single-sided tracks 3 of the correspondence of two covers one-sided movement chassis be converted to M, N, P, Q 4 by M, Q two points stress.
Beam A side, described upper strata is provided with slide rail.
Described jacking cylinder F arranges pressure sensor respectively and is connected with PLC control system with displacement pickup.
Described traveling oil cylinder E is provided with displacement pickup and is connected with PLC control system.
Now for movement bridge pier, illustrating the present invention can the use of large-tonnage movement chassis movement precast pier that distributes of load transfer.
1, movement bridge pier 1 is positioned on prefabricated platform 2, and the one-sided movement chassis of two covers controlling movement chassis both sides, by traveling oil cylinder E, enters immediately below prefabricated platform 2.See accompanying drawing 3, accompanying drawing 4.
2, four jacking cylinder F are controlled by PLC control system, jacking cylinder F synchronization of jacking up, jacking is continued to certain altitude after upper strata beam A contacts with bridge pier 1 lower surface, oil cylinder height and stressed identical is ensured by pressure sensor and displacement pickup, jacking cylinder F stops jacking and locks, the weight of bridge pier 1 is delivered to orbital plane by oil cylinder, M, Q two points stress in single-sided tracks 3.See accompanying drawing 5
3, operating personal draws strong point X to Liang Ge lower floor beam B middle part by supporting backing plate D respectively by the slide rail of upper strata beam A.
4, control four jacking cylinder F synchronously to unload, bridge pier 1 and upper strata beam A drop on the support backing plate D of Liang Ge lower floor distribution beam B, now, oil cylinder complete discharge, oil cylinder F gets back to initial position, by supporting backing plate D by power uniform distribution Liang Ge lower floor beam B two ends, being formed on four strong points in lower beam, single-sided tracks C having M, N, P, Q 4 stressed.Now, bridge pier lower surface is higher than prefabricated platform surface.See accompanying drawing 6.
5, one-sided movement chassis completes two points stress to 4 stressed conversions, and movement chassis runs together with bridge pier 1 on sliding rail, after moving to assigned address, is turned by specialized equipment.Movement process completes, and movement chassis returns, and carries out movement next time.
Claims (4)
1. one kind can load transfer distribute large-tonnage movement chassis, it is characterized in that, by the one-sided movement chassis of two covers, PLC control system and hydraulic power unit composition, the two one-sided movement chassis both sides of cover are arranged, often overlap one-sided movement chassis by upper strata beam, lower floor's beam, support backing plate, jacking cylinder and traveling oil cylinder composition, lower floor's beam is made up of the identical lower floor distribution beam of two, Liang Ge lower floor distribution beam horizontal interval (HI) is arranged, its medial extremity is connected by pipe link, its external side end arranges jacking cylinder respectively, upper strata beam is symmetricly set in Liang Ge lower floor distribution beam, two support backing plate between Liang Ge lower floor distribution beam, be suspended on below the distribution beam of upper strata, can along upper strata distribution beam slippage, make upper strata beam depart from lower floor's distribution beam face by jacking two jacking cylinders, upper strata beam and upper load thereof drop on two jacking cylinders, form two load support points at lower floor's beam, again two are supported the surface, centre that backing plate is drawn to Liang Ge lower floor distribution beam respectively, and make two jacking cylinder unloading homings, upper strata beam and upper load thereof drop on two support backing plates of Liang Ge lower floor distribution beam, uniform load is made to be assigned to the two ends of Liang Ge lower floor beam, form four load support points at lower floor's beam, thus make the single-sided tracks face of the correspondence of two covers one-sided movement chassis by two points stress be converted to 4 stressed.
2. according to claim 1 a kind of can load transfer distribute large-tonnage movement chassis, it is characterized in that, soffit, upper strata is provided with slide rail.
3. according to claim 1 a kind of can load transfer distribute large-tonnage movement chassis, it is characterized in that, jacking cylinder arranges pressure sensor respectively and is connected with PLC control system with displacement pickup.
4. according to claim 1 a kind of can load transfer distribute large-tonnage movement chassis, it is characterized in that, traveling oil cylinder is provided with displacement pickup and is connected with PLC control system.
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CN201310610622.1A CN103587540B (en) | 2013-11-26 | 2013-11-26 | A kind of large-tonnage movement chassis of convertible load distribution |
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CN201310610622.1A CN103587540B (en) | 2013-11-26 | 2013-11-26 | A kind of large-tonnage movement chassis of convertible load distribution |
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CN103587540B true CN103587540B (en) | 2016-03-30 |
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CN104528412B (en) * | 2014-11-28 | 2017-01-25 | 博迈科海洋工程股份有限公司 | High-built large structure based shipment assembly method |
CN113338223B (en) * | 2021-06-09 | 2022-09-20 | 上海振华重工(集团)股份有限公司 | Method for adjusting unloading load |
Citations (5)
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CN201180066Y (en) * | 2008-01-03 | 2009-01-14 | 中铁二局股份有限公司 | Tyre type large-capacity tonnage carrying implement |
WO2009028299A1 (en) * | 2007-08-24 | 2009-03-05 | Daifuku Co., Ltd. | Carriage utilizing transfer apparatus |
CN201367030Y (en) * | 2009-03-17 | 2009-12-23 | 中冶建筑研究总院有限公司 | Mobile trolley equipment provided with lifting device |
CN102730013A (en) * | 2012-07-03 | 2012-10-17 | 山东大学 | Load-bearing large-tonnage automatic lifting movement trolley |
CN203637830U (en) * | 2013-11-26 | 2014-06-11 | 武桥重工集团股份有限公司 | Large-tonnage transporting trolley capable of converting load distribution |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009028299A1 (en) * | 2007-08-24 | 2009-03-05 | Daifuku Co., Ltd. | Carriage utilizing transfer apparatus |
US8469651B2 (en) * | 2007-08-24 | 2013-06-25 | Daifuku Co., Ltd. | Conveyance device using carriage |
CN201180066Y (en) * | 2008-01-03 | 2009-01-14 | 中铁二局股份有限公司 | Tyre type large-capacity tonnage carrying implement |
CN201367030Y (en) * | 2009-03-17 | 2009-12-23 | 中冶建筑研究总院有限公司 | Mobile trolley equipment provided with lifting device |
CN102730013A (en) * | 2012-07-03 | 2012-10-17 | 山东大学 | Load-bearing large-tonnage automatic lifting movement trolley |
CN203637830U (en) * | 2013-11-26 | 2014-06-11 | 武桥重工集团股份有限公司 | Large-tonnage transporting trolley capable of converting load distribution |
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