CN103587536A - Motor train unit aluminum alloy water tank and manufacturing method thereof - Google Patents
Motor train unit aluminum alloy water tank and manufacturing method thereof Download PDFInfo
- Publication number
- CN103587536A CN103587536A CN201310597449.6A CN201310597449A CN103587536A CN 103587536 A CN103587536 A CN 103587536A CN 201310597449 A CN201310597449 A CN 201310597449A CN 103587536 A CN103587536 A CN 103587536A
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- Prior art keywords
- washboard
- water tank
- aluminum alloy
- train unit
- motor train
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 241000510097 Megalonaias nervosa Species 0.000 claims abstract description 75
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000035515 penetration Effects 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims description 22
- 238000003801 milling Methods 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 239000000956 alloy Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009514 concussion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a motor train unit aluminum alloy water tank and a manufacturing method thereof. The water tank comprises a water tank body and a tank cover plate, wherein the tank cover plate is mounted on the water tank body, a washboard component is arranged inside the water tank body, the washboard component is composed of more than two washboards, and the washboards are fixedly connected with the inner wall of the water tank body together. According to the water tank, after the washboards are cleaned, the vertical washboard and the horizontal washboard are welded to form the washboard component, and then the washboard component is placed inside the water tank body, and assembled and welded with the water tank body; the tank cover body is welded with the washboards by adopting a deep penetration corner weld method. Since aluminum alloy material is adopted, the water tank is light in weight, and convenient to mount and maintain; since the washboards are arranged, strong shaking is not caused when the water tank filled with water, and the service life is long.
Description
Technical field
The present invention relates to a kind of water tank and manufacture method thereof, specific design is aluminum alloy water tank and manufacture method thereof for a kind of motor train unit.
Background technology
Along with developing rapidly of high-speed railway vehicle, for improving running velocity, must significantly reduce the deadweight of vehicle body, in the past, moving water tank of vehicle generally adopted stainless steel, and weight is heavier, and installation, maintenance is inconvenient; Based on above problem ，Wo company, develop 400L aluminum alloy water tank for motor-car, above problem is solved, met the reliability, availability, and maintainability of high speed train water supply system of new generation and the technical requirements of safety simultaneously.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of motor train unit aluminum alloy water tank, overcomes in prior art water tank in high speed train and adopts stainless steel, and weight is heavier, and installation, maintenance inconvenience and water sharply jolt and causes the defect of easily leaking.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of motor train unit aluminum alloy water tank, comprise tank body and cover plate, described cover plate is arranged on described tank body, in described tank body, be provided with washboard assembly, described washboard assembly is comprised of 2 above washboards, and described washboard and described tank body inwall are fixed together.
The invention has the beneficial effects as follows: owing to adopting aluminum alloy materials, weight is lighter, and installation, maintenance is convenient and be provided with washboard, at water, there will not be sharply concussion, long service life.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described washboard is square, offers a plurality of staggered through holes on it.
Further, four of described washboard edges and four jiaos of places offer half hole.
Further, the edge of described washboard is provided with the spacing lath of washboard.
The present invention also provides the manufacture method of aluminum alloy water tank of the motor train unit described in a kind of claim 1 to 4, comprises the following steps:
Step 1: washboard components welding, after washboard cleaning, vertical and horizontal washboard is welded into washboard assembly, washboard assembly is put into tank body and tank body assembly welding again;
Step 2: cover plate and washboard weld, adopts the method for dark penetration corner connection weld seam, by cover plate and washboard welding;
Further, described in step 1, washboard assembly is cross structure.
Further, the welding of described cover plate and washboard is mutually to engage weld together by riveting on washboard the spacing lath of washboard that is welded on distance 10 millimeters of places of anti-panel edges with the strip hole of milling on cover plate.
Further, 35 ° of grooves of the strip hole position milling of described cover plate milling, in argon arc welding bottoming, gas is protected weldering cover welding.
The present invention also provides the welding tooling using in motor train unit described in a kind of claim 5 to the 8 any one manufacture method with aluminum alloy water tank, it is characterized in that permanent seat, four columns, and described column is arranged on described permanent seat; Between adjacent two columns, by crossbeam, connect into square, in described square, be provided with cross or T font crossbeam, on described cross crossbeam, offer the strip shape draw-in groove that washboard thickness adapts.
Accompanying drawing explanation
Fig. 1 is the lateral plan of aluminum alloy water tank for a kind of motor train unit of the present invention;
Fig. 2 is the figure that watches attentively of aluminum alloy water tank for a kind of motor train unit of the present invention;
Fig. 3 is Fig. 2 C-C directional profile schematic diagram;
Fig. 4 is Fig. 2 E-E directional profile schematic diagram;
Fig. 5 is the birds-eye view of aluminum alloy water tank for a kind of motor train unit of the present invention;
Fig. 6 is the generalized section of Fig. 4 B-B direction;
Fig. 7 is the welding tooling using in the manufacture method of motor train unit of the present invention with aluminum alloy water tank.
In accompanying drawing, the list of parts of each label representative is as follows:
1, tank body, 2, cover plate, 3, washboard, 4, through hole, 5, half hole, 6, the spacing lath of washboard.
The specific embodiment
Below in conjunction with accompanying drawing, principle of the present invention and feature are described, example, only for explaining the present invention, is not intended to limit scope of the present invention.
A kind of motor train unit of the present invention aluminum alloy water tank as shown in Figures 1 to 6, comprise tank body 1 and cover plate 2, described cover plate 2 is arranged on described tank body 1, in described tank body 1, be provided with washboard assembly, described washboard assembly is comprised of 2 above washboards 3, and described washboard 3 is fixed together with described tank body 1 inwall.
Described washboard 3 is square, offers a plurality of staggered through holes 4 on it.Four edges and four jiaos of places of described washboard 3 offer half hole 5.The edge of described washboard 3 is provided with the spacing lath 6 of washboard.
The present invention also provides the manufacture method of aluminum alloy water tank of the motor train unit described in a kind of claim 1 to 4, comprises the following steps:
Step 1: washboard components welding, after washboard cleaning, vertical and horizontal washboard is welded into washboard assembly, washboard assembly is put into tank body and tank body assembly welding again; Described in step 1, washboard assembly is cross structure.
Step 2: cover plate and washboard weld, adopts the method for dark penetration corner connection weld seam, by cover plate and washboard welding; The welding of described cover plate and washboard is mutually to engage weld together by riveting on washboard the spacing lath of washboard that is welded on distance 10 millimeters of places of anti-panel edges with the strip hole of milling on cover plate.35 ° of grooves of strip hole position milling of described cover plate milling, in argon arc welding bottoming, gas is protected weldering cover welding.
The present invention also provides the welding tooling using in motor train unit described in a kind of claim 5 to the 8 any one manufacture method with aluminum alloy water tank, comprises 9, four columns 7 of permanent seat, and described column 7 is arranged on described permanent seat 9; Between adjacent two column 7 bottoms, by crossbeam, connect into square, in described square, be provided with cross or T font crossbeam 8, on described cross crossbeam, offer the strip shape draw-in groove 10 that washboard thickness adapts.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (9)
1. a motor train unit aluminum alloy water tank, comprise tank body and cover plate, described cover plate is arranged on described tank body, it is characterized in that, in described tank body, be provided with washboard assembly, described washboard assembly is comprised of 2 above washboards, and described washboard and described tank body inwall are fixed together.
2. a kind of motor train unit aluminum alloy water tank according to claim 1, is characterized in that, described washboard is square, offers a plurality of staggered through holes on it.
3. a kind of motor train unit aluminum alloy water tank according to claim 2, is characterized in that, four edges and four jiaos of places of described washboard offer half hole.
4. a kind of motor train unit aluminum alloy water tank according to claim 1, is characterized in that, the edge of described washboard is provided with the spacing lath of washboard.
5. a manufacture method for aluminum alloy water tank for the motor train unit described in claim 1 to 4, is characterized in that, comprises the following steps:
Step 1: washboard components welding, after washboard cleaning, vertical and horizontal washboard is welded into washboard assembly, washboard assembly is put into tank body and tank body assembly welding again;
Step 2: cover plate and washboard weld, adopts the method for dark penetration corner connection weld seam, by cover plate and washboard welding.
6. the manufacture method of aluminum alloy water tank for a kind of motor train unit according to claim 5, is characterised in that, washboard assembly is cross structure described in step 1.
7. the manufacture method of aluminum alloy water tank for a kind of motor train unit according to claim 5, be characterised in that, the welding of described cover plate and washboard is mutually to engage weld together by riveting on washboard the spacing lath of washboard that is welded on apart from 10 millimeters of places, washboard edge with the strip hole of milling on cover plate.
8. the manufacture method of aluminum alloy water tank for a kind of motor train unit according to claim 7, is characterised in that, 35 ° of grooves of strip hole position milling of described cover plate milling, then argon arc welding bottoming, and gas is protected weldering cover welding.
9. the welding tooling using in the manufacture method of the motor train unit described in claim 5 to 8 any one with aluminum alloy water tank, is characterized in that, comprises permanent seat, four columns, and described column is arranged on described permanent seat; Between adjacent two columns, by crossbeam, connect into square, in described square, be provided with cross or T font crossbeam, on described cross crossbeam, offer the strip shape draw-in groove that washboard thickness adapts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310597449.6A CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310597449.6A CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
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| Publication Number | Publication Date |
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| CN103587536A true CN103587536A (en) | 2014-02-19 |
| CN103587536B CN103587536B (en) | 2017-02-08 |
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| CN201310597449.6A Active CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109956142A (en) * | 2019-04-09 | 2019-07-02 | 大连理工大学 | A kind of liquid reserve tank and its numerical computation method of band filling cylinder energy-dissipating structure |
| CN112026800A (en) * | 2020-09-04 | 2020-12-04 | 安徽浦创轨道车辆装备有限责任公司 | Water tank of rail inspection vehicle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395844Y (en) * | 1999-05-07 | 2000-09-13 | 北京清华阳光太阳能设备有限责任公司 | Welding device for ring joint and plane joint of thin-wall pail container |
| JP2008014407A (en) * | 2006-07-06 | 2008-01-24 | Hitachi Plant Technologies Ltd | Welded structure manufacturing method |
| CN201021285Y (en) * | 2006-12-18 | 2008-02-13 | 南车四方机车车辆股份有限公司 | Railway passenger car water tank possessing wave cutter |
| CN201128416Y (en) * | 2008-03-28 | 2008-10-08 | 洪保 | Plate beam united bearing type water tank for railway carriage |
| CN101863274A (en) * | 2009-04-16 | 2010-10-20 | 南车青岛四方机车车辆股份有限公司 | Low-section water tank for integrated carrying-type railway vehicle |
| CN202163049U (en) * | 2011-07-29 | 2012-03-14 | 常州市丽岛金属材料制造有限公司 | Shell of aluminum alloy water tank |
| CN203543964U (en) * | 2013-11-22 | 2014-04-16 | 龙口丛林中德车体系统工程有限公司 | Aluminum alloy water tank for electric motor train unit |
-
2013
- 2013-11-22 CN CN201310597449.6A patent/CN103587536B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395844Y (en) * | 1999-05-07 | 2000-09-13 | 北京清华阳光太阳能设备有限责任公司 | Welding device for ring joint and plane joint of thin-wall pail container |
| JP2008014407A (en) * | 2006-07-06 | 2008-01-24 | Hitachi Plant Technologies Ltd | Welded structure manufacturing method |
| CN201021285Y (en) * | 2006-12-18 | 2008-02-13 | 南车四方机车车辆股份有限公司 | Railway passenger car water tank possessing wave cutter |
| CN201128416Y (en) * | 2008-03-28 | 2008-10-08 | 洪保 | Plate beam united bearing type water tank for railway carriage |
| CN101863274A (en) * | 2009-04-16 | 2010-10-20 | 南车青岛四方机车车辆股份有限公司 | Low-section water tank for integrated carrying-type railway vehicle |
| CN202163049U (en) * | 2011-07-29 | 2012-03-14 | 常州市丽岛金属材料制造有限公司 | Shell of aluminum alloy water tank |
| CN203543964U (en) * | 2013-11-22 | 2014-04-16 | 龙口丛林中德车体系统工程有限公司 | Aluminum alloy water tank for electric motor train unit |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109956142A (en) * | 2019-04-09 | 2019-07-02 | 大连理工大学 | A kind of liquid reserve tank and its numerical computation method of band filling cylinder energy-dissipating structure |
| CN109956142B (en) * | 2019-04-09 | 2020-11-13 | 大连理工大学 | Liquid storage tank with filling cylindrical energy dissipation structure and numerical calculation method thereof |
| CN112026800A (en) * | 2020-09-04 | 2020-12-04 | 安徽浦创轨道车辆装备有限责任公司 | Water tank of rail inspection vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103587536B (en) | 2017-02-08 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Gang Inventor after: Lv Changshi Inventor after: Li Ruiqing Inventor after: Zong Yan Inventor after: Wang Jingchen Inventor after: Fan Shengwen Inventor after: Lv Yanrong Inventor before: Wang Xianhong Inventor before: Li Ruiqing Inventor before: Zong Yan Inventor before: Wang Jingchen Inventor before: Fan Shengwen Inventor before: Lv Yanrong |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20160530 Address after: 264000 Longkou industrial zone, Yantai, Shandong Applicant after: Shandong luwico lightweight Equipment Co. Ltd. Address before: 264000 Longkou industrial zone, Yantai, Shandong Applicant before: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. Applicant before: SHANDONG GUANGHAN ELECTRONIC TECHNOLOGY CO., LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A manufacturing method of aluminum alloy water tank for EMU Effective date of registration: 20211111 Granted publication date: 20170208 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Date of cancellation: 20211228 Granted publication date: 20170208 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |