CN103587215B - Multiple degrees of freedom flotation tube foamed material heat fused abutted equipment - Google Patents
Multiple degrees of freedom flotation tube foamed material heat fused abutted equipment Download PDFInfo
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- CN103587215B CN103587215B CN201310555134.5A CN201310555134A CN103587215B CN 103587215 B CN103587215 B CN 103587215B CN 201310555134 A CN201310555134 A CN 201310555134A CN 103587215 B CN103587215 B CN 103587215B
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- flotation tube
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Abstract
The present invention relates to the manufacturing equipment of the flotation tube in a kind of pipeline manufacture field, particularly relate to a kind of foamed material heat fused abutted equipment with the multiple degrees of freedom flotation tube of self-buoyancy for medium transport.In the manufacture process of existing flotation tube, be generally first by light material as tabular made by foamed material, then in such as foam plastic plate surface glue spraying, dry rear manual pressurizing attaching.This processing disadvantages is obvious: glue spraying can increase cost, contaminated environment, and dry process can increase man-hour, and reduce productivity ratio, manual compression laminating can increase the labour intensity of workman, impact laminating quality.It is high that the object of the present invention is to overcome existing process costs, environmental pollution is large, productivity ratio is low, and the shortcoming such as the labour intensity of workman is large, discloses a kind of rational technology, production cost is low, environmental pollution is little, and productivity ratio is high, easy to operate, the foamed material heat fused abutted equipment that the labour intensity of workman is little is a significant improvement to old equipment.Advantage of the present invention is: the continuous mechanized laminating that can realize foam for panel well, and productivity ratio is high, and the labour intensity of workman is little, and owing to directly adding thermal-adhering, laminating quality is high, cost is low, it is little to pollute.
Description
Technical field
The present invention relates to the manufacturing equipment of the flotation tube in a kind of pipeline manufacture field, particularly relate to a kind of foamed material heat fused abutted equipment with the multiple degrees of freedom flotation tube of self-buoyancy for medium transport.
Background technology
In the manufacture process of existing flotation tube, in order to make pipeline have self-buoyancy, generally at the light material of the tube wall central filler certain volume of pipeline as foamed material, especially foamed plastics, like this, pipeline has just had self-buoyancy.In the technique of existing filling with light material, be generally first by light material as tabular made by foamed material, then at foam for panel surface spraying adhesive, dry rear manual pressurizing attaching.This processing disadvantages is obvious: adhesive for spraying can increase cost, contaminated environment, and dry process can increase man-hour, and reduce productivity ratio, manual compression laminating can increase the labour intensity of workman, impact laminating quality.
In view of this, improve existing technique, improve the quality of products, reduce production cost, raise labour productivity, alleviate the labour intensity of workman, reduce environmental pollution, meaning is very great.
Summary of the invention
It is high that the object of the present invention is to overcome existing process costs, environmental pollution is large, productivity ratio is low, the shortcoming such as the labour intensity of workman is large, disclose a kind of rational technology, production cost is low, environmental pollution is little, productivity ratio is high, the multiple degrees of freedom foamed material heat fused abutted equipment that the labour intensity of workman is little, is a significant improvement to old equipment.
The present invention for the taked technical scheme that solves the problem is:
A kind of multiple degrees of freedom flotation tube foamed material heat fused abutted equipment, comprise floating tube foam material hot-melt adhering method, first, such as, by the foamed material of light material class, foamed plastics, make certain length, width and height tabular, again foamed material material surface is directly heated, make its surface reach molten state, then fit on primer, unclamp after pressurization.To the direct-fired method of the material surface of foamed material be adopt contactless heat radiation heating means.
In order to make flotation tube have enough buoyancy, multilayer foams of generally will fitting, when laminating ground floor foamed material, primer may be that other material is as rubber, now, mainly heat foamed material, make its surface melting, meanwhile, to rubber surface auxiliary heating, to improve laminating effect.When laminating second layer foamed material, because now primer is also foamed material, usually to needing two surfaces of laminating to heat simultaneously, at least make one surface melt, preferably two surfaces all reach molten state, and effect of now fitting is best.If when pasting ground floor, the laminating effect of the foamed material after primer and hot melt is undesirable, can bond ground floor foamed material with glue, from the second layer, and employing heat fused applying method.
According to floating tube foam material hot-melt adhering method, the foam material heat fusion sticking device of floating pipe adopted or equipment comprise, headstock, flotation tube, foam material heat fusion sticking device of floating pipe, tailstock and dolly, flotation tube clamping is between headstock and tailstock, under headstock drives, flotation tube can be rotated with its axis, dolly is positioned at the side of flotation tube, dolly is provided with foam material heat fusion sticking device of floating pipe, foam material heat fusion sticking device of floating pipe contacts with flotation tube, headstock and tailstock are installed on the ground, dolly can move along the direction with flotation tube axis being parallel.Foam material heat fusion sticking device of floating pipe is primarily of bracing or strutting arrangement, slippage heater and pinch roller composition, the right side of bracing or strutting arrangement is connected with dolly, the upper end of bracing or strutting arrangement and slippage heater slip, slippage heater is connected with pinch roller, foam for panel enters from the left end of slippage heater, after slippage heating devices heat from right-hand member out, foam for panel out is directly fitted in the surface of flotation tube, pinch roller is pressed in the surface of the flotation tube of foam for panel of fitting, in order to make raising laminating quality, pinch roller has many rows, often row has multiple, hinged between any two, form chain, one of chain is connected with slippage heater, the other end of chain is connected with bracing or strutting arrangement.
Bracing or strutting arrangement forms primarily of frame, guide rail, down-feed screw, swing nut and horizontal lead screw, the right-hand member of frame is connected with dolly, the upper end of frame and the right-hand member of guide rail hinged, the left end of guide rail is separately installed with down-feed screw and horizontal lead screw, and down-feed screw and the swing nut be hinged in frame match.Down-feed screw for regulating the elevation angle of guide rail, thus regulates the elevation angle of slippage heater, and horizontal lead screw is for regulating the distance between slippage heater to flotation tube axis.
Slippage heater is made up of slide device and heater, and heater is arranged on slide device, and slide device is made up of pulley, balladeur train, pressure roller and nut, and pulley, pressure roller and nut are installed on balladeur train.Pulley has multiple, is installed in the bottom of balladeur train, and slip with the guide rail surface in bracing or strutting arrangement, nut and horizontal lead screw match, and pressure roller has two rows, and be pressed with foam for panel between two row pressure rollers, pressure roller is free to rotate, and upper row pressure roller can make adjustable height.Foam for panel can move on pressure roller.Because the slide device in slippage heater is mainly in order to regulate heater to arrive distance between flotation tube axis, so, balladeur train bottom surface can be made without pulley directly to contact with guide pass, reach the same goal by different routes.
Heater is made up of upper heater and lower heater, and upper heater is connected with balladeur train respectively with lower heater, has certain gap between upper heater and foam for panel, the surface contact of lower heater and flotation tube.
Upper heater is made up of upper reflector, upper heating tube and upper heating pipe holder, and upper heating tube is arranged in heating pipe holder, and upper heating pipe holder and upper reflector are arranged on balladeur train, leave certain gap between upper heating tube and foam for panel, avoids contact.
Lower heater is made up of lower reflector, lower heating tube, lower heating pipe holder, guide wheel, lower heating frame, spring, swing slide block and connecting rod, lower heating tube is arranged in lower heating pipe holder, lower heating pipe holder, lower reflector and guide wheel are arranged on lower heating frame, one end of lower heating frame is slipped with swing slide block, there is spring centre, the other end of lower heating frame and one end of connecting rod hinged, the other end and the balladeur train of connecting rod are hinged, leave certain gap between heating tube and the surface of flotation tube down, avoid contact, guide wheel has two, the surface contact of guide wheel and flotation tube.
Upper reflector and lower reflector are made up of one piece of base plate and at least one block of side plate respectively, can be overall, also can be assembled, and its shape presents " U " shape or " L " shape, and base plate is its mounting surface.
Balladeur train is made up of base plate, double leval jib frame, stand, slide block and slide bar, and stand is welded on base plate, the left end of double leval jib frame and base plate hinged, mid portion rolls with stand and is connected, slide block and base plate hinged, upper end and the double leval jib frame of slide bar are hinged, and lower end is connected with skid.
There is a transverse slat upper end of stand, and both are welded to connect, and the two ends of transverse slat are welded with left vertical rod and right vertical rod respectively, and vertical rod has adjusting bolt.
Double leval jib frame is made up of two stocks, left quarter butt, middle quarter butt and right quarter butt, hinged between stock and quarter butt, between middle quarter butt and right quarter butt, be hinged with reflector, in the bottom of two stocks, roller be installed, roller can roll on transverse slat, on the top of stock, be hinged with position-limited rack, position-limited rack has left hold-down bolt and right hold-down bolt.
Upper reflector has polylith, and its length direction is parallel with stock.
In order to install and remove, mobile multiple degrees of freedom flotation tube foamed material heat fused abutted equipment is convenient, can install handle additional in frame.
During laminating foam for panel, headstock drives flotation tube to turn clockwise, and dolly is parallel to flotation tube axis direction and moves, foam for panel is constantly from the left-hand delivery of slippage heater, out fit to the surface of flotation tube from right-hand member, pinch roller pressurizes, and realizes fitting continuously.
Advantage of the present invention is:
Can realize the continuous mechanized laminating of foam for panel well, productivity ratio is high, easy to operate, and the labour intensity of workman is little, and owing to directly adding thermal-adhering, laminating quality is high, cost is low, it is little to pollute.
Accompanying drawing explanation
Fig. 1 is the schematic front view of the embodiment of the present invention;
Fig. 2 is that schematic diagram is looked on a left side for the embodiment of the present invention;
Fig. 3 is the C-C sectional view of the schematic front view of the embodiment of the present invention;
Fig. 4 is the D direction view of the schematic front view of the embodiment of the present invention;
Fig. 5 is the partial enlarged drawing of the schematic front view of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
A kind of multiple degrees of freedom flotation tube foamed material heat fused abutted equipment, adopts foamed material direct-fired method as surperficial in plastic foam material, makes its surface reach molten state, then fit on primer, unclamp after pressurization.To the direct-fired method of foamed material material surface be adopt contactless heat radiation heating means.
The multiple degrees of freedom flotation tube foamed material heat fused abutted equipment adopted comprises, headstock 1, flotation tube 2, foam material heat fusion sticking device of floating pipe 3, tailstock 4 and dolly 5, flotation tube 2 clamping is between headstock 1 and tailstock 4, can rotate with its axis, dolly 5 is positioned at the side of flotation tube 2, dolly 5 is provided with foam material heat fusion sticking device of floating pipe 3, foam material heat fusion sticking device of floating pipe 3 contacts with flotation tube 2, headstock 1 and tailstock 4 are installed on the ground, and dolly 5 can move along the direction with flotation tube 2 axis being parallel.It is characterized in that foam material heat fusion sticking device of floating pipe 3, this device forms primarily of bracing or strutting arrangement, slippage heater and pinch roller 22, the right side of bracing or strutting arrangement is connected with dolly 5, the upper end of bracing or strutting arrangement and slippage heater slip, slippage heater is connected with pinch roller 22, pinch roller 22 is pressed in the surface of the flotation tube 2 of foam for panel 12 of fitting, foam for panel 12 enters from the left end of slippage heater, after slippage heating devices heat from right-hand member out, the surface of flotation tube 2 is directly fitted in out.
Bracing or strutting arrangement forms primarily of frame 6, guide rail 8, down-feed screw 7, swing nut 30 and horizontal lead screw 9, the right-hand member of frame 6 is connected with dolly 5, the upper end of frame 6 and the right-hand member of guide rail 8 hinged, the left end of guide rail 8 is separately installed with down-feed screw 7 and horizontal lead screw 9, and down-feed screw 7 and the swing nut 30 be hinged in frame 6 match.
Slippage heater is made up of slide device and heater, and heater is arranged on slide device, and slide device is made up of pulley 10, balladeur train 11, pressure roller 13 and nut 31, and pulley 10, pressure roller 13 and nut 31 are installed on balladeur train 11.
Pulley 10 has multiple, and pulley 10 slips with the guide rail 8 in bracing or strutting arrangement, and nut 31 and horizontal lead screw 9 match, and pressure roller 13 has two rows, is pressed with foam for panel 12 between two row pressure rollers 13.
Heater is made up of upper heater and lower heater, and upper heater is connected with balladeur train 11 respectively with lower heater, has certain gap between upper heater and foam for panel 12, the surface contact of lower heater and flotation tube 2.
Upper heater is made up of upper reflector 14, upper heating tube 15 and upper heating pipe holder, and upper heating tube 15 is arranged in heating pipe holder, and upper heating pipe holder and upper reflector 14 are arranged on balladeur train 11, have certain gap between upper heating tube and foam for panel 12.
Lower heater is by lower reflector 23, lower heating tube 20, lower heating pipe holder, guide wheel 19, lower heating frame 18, spring 17, swing slide block 16 and connecting rod 21 form, lower heating tube 20 is arranged in lower heating pipe holder, lower heating pipe holder, lower reflector 23 and guide wheel 19 are arranged on lower heating frame 18, one end of lower heating frame 18 is slipped with swing slide block 16, there is spring 17 centre, the other end of lower heating frame 18 and one end of connecting rod 21 hinged, the other end and the balladeur train 11 of connecting rod 21 are hinged, certain gap is had between lower heating tube 20 and the surface of flotation tube 2, guide wheel 19 has two, the surface contact of guide wheel 19 and flotation tube 2.
Balladeur train 11 is made up of base plate 51, double leval jib frame 52, stand 53, slide block 54 and slide bar 55, stand 53 is welded on base plate 51, left end and the base plate 51 of double leval jib frame 52 are hinged, mid portion rolls with stand 53 and is connected, slide block 54 is hinged with base plate 51, upper end and the double leval jib frame 52 of slide bar 55 are hinged, and lower end and slide block 54 are slidably connected.
There is a transverse slat 67 upper end of stand 53, and both are welded to connect, and the two ends of transverse slat 67 are welded with left vertical rod 66 and right vertical rod 64 respectively, vertical rod have adjusting bolt 68.
Double leval jib frame 52 is made up of two stocks 73, left quarter butt 71, middle quarter butt 72 and right quarter butt 74, hinged between stock and quarter butt, between middle quarter butt 72 and right quarter butt 74, be hinged with reflector 14, in the bottom of two stocks 73, roller 65 be installed, roller 65 can roll on transverse slat 67, on the top of stock 73, be hinged with position-limited rack 61, position-limited rack 61 has left hold-down bolt 62 and right hold-down bolt 63.
Upper reflector 14 has polylith, and its length direction is parallel with stock 73.
Claims (4)
1. a multiple degrees of freedom flotation tube foamed material heat fused abutted equipment, described equipment comprises, headstock (1), flotation tube (2), foam material heat fusion sticking device of floating pipe (3), tailstock (4) and dolly (5), flotation tube (2) clamping is between headstock (1) and tailstock (4), can rotate with its axis, dolly (5) is positioned at the side of flotation tube (2), dolly (5) is provided with foam material heat fusion sticking device of floating pipe (3), foam material heat fusion sticking device of floating pipe (3) contacts with flotation tube (2), headstock (1) and tailstock (4) are installed on the ground, dolly (5) can move along the direction with flotation tube (2) axis being parallel, foam material heat fusion sticking device of floating pipe (3) is primarily of bracing or strutting arrangement, slippage heater and pinch roller (22) composition, the right side of bracing or strutting arrangement is connected with dolly (5), the upper end of bracing or strutting arrangement and slippage heater slip, slippage heater is connected with pinch roller (22), pinch roller (22) is pressed in the surface of the flotation tube (2) of foam for panel of fitting (12), foam for panel (12) enters from the left end of slippage heater, after slippage heating devices heat from right-hand member out, the surface of flotation tube (2) is directly fitted in out, bracing or strutting arrangement is primarily of frame (6), guide rail (8), down-feed screw (7), swing nut (30) and horizontal lead screw (9) composition, the right-hand member of frame (6) is connected with dolly (5), the upper end of frame (6) and the right-hand member of guide rail (8) hinged, the left end of guide rail (8) is separately installed with down-feed screw (7) and horizontal lead screw (9), down-feed screw (7) and the swing nut (30) be hinged in frame (6) match, slippage heater is made up of slide device and heater, heater is arranged on slide device, slide device is by pulley (10), balladeur train (11), pressure roller (13) and nut (31) composition, pulley (10), pressure roller (13) and nut (31) are installed on balladeur train (11), heater is made up of upper heater and lower heater, upper heater is connected with balladeur train (11) respectively with lower heater, certain gap is had between upper heater and foam for panel (12), the surface contact of lower heater and flotation tube (2), upper heater is by upper reflector (14), upper heating tube (15) and upper heating pipe holder composition, upper heating tube (15) is arranged in heating pipe holder, upper heating pipe holder and upper reflector (14) are arranged on balladeur train (11), certain gap is had between upper heating tube and foam for panel (12), lower heater is by lower reflector (23), lower heating tube (20), lower heating pipe holder, guide wheel (19), lower heating frame (18), spring (17), swing slide block (16) and connecting rod (21) composition, lower heating tube (20) is arranged in lower heating pipe holder, lower heating pipe holder, lower reflector (23) and guide wheel (19) are arranged on lower heating frame (18), one end of lower heating frame (18) is slipped with swing slide block (16), there is spring (17) centre, the other end of lower heating frame (18) and one end of connecting rod (21) hinged, the other end and the balladeur train (11) of connecting rod (21) are hinged, certain gap is had between lower heating tube (20) and the surface of flotation tube (2), guide wheel (19) has two, the surface contact of guide wheel (19) and flotation tube (2), it is characterized in that balladeur train (11) is by base plate (51), double leval jib frame (52), stand (53), slide block (54) and slide bar (55) composition, stand (53) is welded on base plate (51), left end and the base plate (51) of double leval jib frame (52) are hinged, mid portion rolls with stand (53) and is connected, slide block (54) is hinged with base plate (51), upper end and the double leval jib frame (52) of slide bar (55) are hinged, lower end and slide block (54) are slidably connected.
2. multiple degrees of freedom flotation tube foamed material heat fused abutted equipment according to claim 1, it is characterized in that there is a transverse slat (67) upper end of stand (53), both are welded to connect, the two ends of transverse slat (67) are welded with left vertical rod (66) and right vertical rod (64) respectively, vertical rod have adjusting bolt (68).
3. multiple degrees of freedom flotation tube foamed material heat fused abutted equipment according to claim 1, it is characterized in that double leval jib frame (52) is by two stocks (73), left quarter butt (71), middle quarter butt (72) and right quarter butt (74) composition, hinged between stock and quarter butt, between middle quarter butt (72) and right quarter butt (74), be hinged with reflector (14), in the bottom of two stocks (73), roller (65) is installed, roller (65) can in the upper rolling of transverse slat (67), on the top of stock (73), be hinged with position-limited rack (61), position-limited rack (61) has left hold-down bolt (62) and right hold-down bolt (63).
4. multiple degrees of freedom flotation tube foamed material heat fused abutted equipment according to claim 3, it is characterized in that reflector (14) has polylith, its length direction is parallel with stock (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555134.5A CN103587215B (en) | 2013-11-11 | 2013-11-11 | Multiple degrees of freedom flotation tube foamed material heat fused abutted equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555134.5A CN103587215B (en) | 2013-11-11 | 2013-11-11 | Multiple degrees of freedom flotation tube foamed material heat fused abutted equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103587215A CN103587215A (en) | 2014-02-19 |
| CN103587215B true CN103587215B (en) | 2015-08-05 |
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ID=50077632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310555134.5A Expired - Fee Related CN103587215B (en) | 2013-11-11 | 2013-11-11 | Multiple degrees of freedom flotation tube foamed material heat fused abutted equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103587215B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584877B (en) * | 2016-12-09 | 2023-05-30 | 重庆寅悦恒工贸有限公司 | Pipe fitting centering mechanism for vehicle |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ZA80949B (en) * | 1979-03-15 | 1981-02-25 | Kendall & Co | Insulation of pipe by multi-stage application of foam |
| US5885494A (en) * | 1996-05-22 | 1999-03-23 | E. I. Du Pont De Nemours And Company | Method of forming foamed fluoropolymer composites |
| CN202053519U (en) * | 2011-02-17 | 2011-11-30 | 江苏太平橡胶股份有限公司 | Foam material heat fusion sticking device of floating pipe |
| CN102173169B (en) * | 2011-02-17 | 2014-01-15 | 江苏太平橡胶股份有限公司 | Floating tube foam material hot-melt adhering method and device |
| CN203543277U (en) * | 2013-11-11 | 2014-04-16 | 镇江市高等专科学校 | Foam material heat fusion laminating equipment of multi-freedom floating pipe |
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2013
- 2013-11-11 CN CN201310555134.5A patent/CN103587215B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN103587215A (en) | 2014-02-19 |
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