CN103587103A - Aqueous vapor separation system of vacuum cooling water tank for profile extrusion - Google Patents
Aqueous vapor separation system of vacuum cooling water tank for profile extrusion Download PDFInfo
- Publication number
- CN103587103A CN103587103A CN201310499074.XA CN201310499074A CN103587103A CN 103587103 A CN103587103 A CN 103587103A CN 201310499074 A CN201310499074 A CN 201310499074A CN 103587103 A CN103587103 A CN 103587103A
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- CN
- China
- Prior art keywords
- casing
- water tank
- vapor separation
- separation system
- negative pressure
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/02—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/905—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
- B29C48/912—Cooling of hollow articles of tubular films
- B29C48/913—Cooling of hollow articles of tubular films externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
Abstract
The invention relates to an aqueous vapor separation system of a vacuum cooling water tank for profile extrusion. The aqueous vapor separation system comprises a sealed tank body for aqueous vapor separation, a sealed vapor chamber, a negative pressure device, a water pump, an upper liquid level switch and a lower liquid level switch, wherein a plurality of vapor extraction openings which are communicated with a vapor extraction port of the vacuum cooling water tank are formed in the upper end of the sealed tank body; the sealed vapor chamber is arranged on the top of the sealed tank body; a vapor inlet is formed in the bottom of the sealed vapor chamber and is communicated with an inner cavity of the sealed tank body; the negative pressure device is used for extracting vapor from the sealed vapor chamber to form negative pressure; the water pump is used for pumping water settled at the lower part of the sealed tank body; the upper liquid level switch and the lower liquid level switch are arranged on the side wall of the sealed tank body and are used for controlling the water pump to intermittently pump the water settled at the lower part of the sealed tank body. The vacuum cooling water tank is slightly influenced by vacuum-pumping of the negative pressure device, so that the surface quality of a profile can be improved, the water pump intermittently works, power can be saved, and the service life can be prolonged.
Description
Technical field
The present invention relates to the vacuum extractor of vacuum cooled water tank for a kind of section bar extrusion, specifically the water vapor separation system of vacuum cooled water tank for a kind of section bar extrusion.
Background technology
It is wet vacuum cooling and shaping method that continuous extrusion plastic section bar is carried out to the good method of cooling and shaping, normally extruded plastic profile is undertaken cooling by vacuum cooled water tank water, for preventing because of the depression of the cooling profile wall causing and sinking, in the cooling interior space, set up unified negative pressure.Conventionally, cooling water need to flow to afterbody along section bar moving direction by the head from vacuum cooled water tank under the swabbing action of negative pressure, and is finally drawn out of vacuum cooled water tank.Therefore, this vacuum cooled water tank is typically provided with independently negative pressure device and water plug, and general negative pressure device adopts vavuum pump, and water plug adopts water pump.Because the required negative pressure of vacuum cooled water tank is larger, the noise and the vibration that during vavuum pump work, produce are very large, and vibrate the quality that can affect Surface of profile, and power consumption is large; Meanwhile, the moisture content of meeting suction part during vavuum pump work, the service life of having reduced vavuum pump.Water pump need continuously be worked in addition, and not only power consumption is large, also greatly reduces the service life of water pump simultaneously.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, the water vapor separation system of a kind of section bar extrusion with vacuum cooled water tank is provided, the vibratory output that negative pressure device produces vacuum cooled water tank is little, can not affect Surface of profile quality, but also can reduce power consumption.
The technical solution used in the present invention is: comprise that one for the seal case of aqueous vapor separation, casing upper end is provided with several and the vacuum cooled water tank bleeding point that interface communicates of bleeding;
Be arranged on the sealed air chamber at casing top, air chamber bottom has air inlet to communicate with cabinets cavity;
Negative pressure device, is used for to the air chamber formation negative pressure of bleeding;
Water pump, is used for extracting the ponding that is deposited in lower box;
And be arranged on the upper and lower liquid-level switch on wall box, be used for controlling water pump and extract off and on the ponding that is deposited in lower box.
Because negative pressure device produces negative pressure by air chamber is vacuumized to vacuum cooled water tank, noise and vibration that vacuum produces are applied directly on air chamber and seal case, and vacuum cooled water tank is exerted an influence hardly, can improve Surface of profile quality.And the pump house unoccupied place that is used for drawing water work, can save electricity, can increase the service life again.
Further, described negative pressure device is air blast.The present invention can select air blast as negative pressure device, and for vavuum pump, blower power is less, can reach the requirement of negative pressure value that high-power vavuum pump produces, also can save electricity.
Further, casing is around provided with to the dividing plate extending below casing at the air inlet that leads to air chamber, and the passage in the middle of dividing plate forms gas channel, makes the air inlet of gas channel be positioned at the bleeding point below on casing.To the gas channel of downward-extension, can make full use of the aqueous vapor separated space of casing top, do not need to increase air room height and can extend gas channel, so that aqueous vapor is separated better.
Preferably, dividing plate bottom at least extends to upper liquid level below in casing, and dividing plate is from having air admission hole close to upper liquid level top to the sidewall of bottom.This scheme can make full use of the aqueous vapor separated space of liquid level below, further extends gas channel.
Further, be provided with exhaust tube in casing, exhaust tube upper end extends in air chamber through gas channel, and exhaust tube lower end is connected with external air extractor through wall box.This scheme is because exhaust tube is arranged in casing, and compact conformation, saves space, is convenient to install and distribute on extrusioning shaping platform.
Further, the sealing of exhaust tube upper end, exhaust tube has air admission hole on the sidewall of gas indoor section.This structure can conveniently arrange vacuum meter at air chamber top, and the air-flow that enters exhaust tube can not produce and disturb vacuum meter, can prevent that the condensed water at air chamber top from dropping in exhaust tube simultaneously yet.
As shown from the above technical solution, the present invention has following beneficial effect: the one, and noise and vibration that negative pressure device vacuumizes generation are applied directly on air chamber and seal case, and vacuum cooled water tank is exerted an influence hardly, can improve Surface of profile quality.The 2nd, can adopt air blast to substitute vavuum pump and vacuumize, power consumption is less, and during work, vibration and noise are less; And the gas outlet of air blast can directly connect the air blowing pipeline of extrusioning shaping platform, for subsequent handling is dried up Surface of profile, dry up operation and do not need separately to establish blower fan, can save electricity.The 3rd, water pump intermittent work, can avoid water pump long time continuous working, extends the service life of water pump, has reduced maintenance cost, and production stability is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
The specific embodiment
The present invention as depicted in figs. 1 and 2, supplies the seal case 1 of aqueous vapor separation to be rectangular-shaped, and casing arranges the sealed air chamber 2 raising up in the middle of 1 top, and air chamber 2 bottoms have air inlet 21 to communicate with casing 1 inner chamber; Casing 1 top arranges respectively two bleeding points 11 in air chamber 2 both sides along its length, and each bleeding point 11 can communicate with the interface of bleeding on vacuum cooled water tank by pipeline.
Casing 1 bottom one side is provided with pump mouth 16, by pipeline, is connected with water pump 4, and upper and lower liquid-level switch 12,13 is housed on casing 1 sidewall, is used for controlling water pump 4 and extracts with gap the ponding 8 that is deposited in casing 1 bottom.The delivery port 41 of water pump 4 communicates with the water storage box to vacuum cooled water tank cooling water supply by pipeline.
Casing 1 is provided with below casing and extends dividing plate 6 in air inlet 21 both sides of leading to air chamber 2, and dividing plate center-aisle forms gas channel 61, makes the air inlet of gas channel 61 be positioned at bleeding point 11 belows on casing.
For filling part, utilize space, extend gas channel 61, dividing plate 6 bottoms can extend to the position between upper and lower liquid-level switch 12,13, or lower position more.Dividing plate 6 is from having air admission hole 62 close to upper liquid level top to dividing plate 6 bottoms, and the gas being entered in casing 1 by bleeding point 11 can be entered in gas channel 61 by air admission hole 62, and upwards enters in air chamber 2.
Bleeding of both sides is also provided with the dividing plate 7 extending to casing below between interface 11, makes each bleeding point 11 below form independently passage, can extend the passage of aqueous vapor separation.
Negative pressure device is air blast 3.
Exhaust tube 5 is located in casing 1, and exhaust tube 5 upper ends extend in air chamber 1 through gas channel 61, and casing 1 sidewall is provided with the bleeding point 14 communicating with exhaust tube 5 lower ends, through external pipeline, is connected with air blast 3.
Exhaust tube 5 upper end sealings, exhaust tube 5 has air admission hole 51 on the sidewall of air chamber 2 interior parts.Vacuum meter 22 is equipped with at air chamber 2 tops.
Casing 1 bottom is also provided with cleaning eye 8, so that the impurity in cleaning casing.
In Fig. 1 and Fig. 2, hollow arrow 91 represents airflow direction, and filled arrows 92 represents water (flow) direction.
Adopt apparatus of the present invention, every joint vacuum cooled water tank only need arrange two interfaces of bleeding at afterbody, two interfaces of bleeding are communicated with two bleeding points of both sides, apparatus of the present invention casing top by pipeline, two other bleeding point can seal, or connect an other joint vacuum cooled water tank, to realize a set of water vapor separation system for two joint vacuum cooled water tank work.
Certainly, the present invention can also as required, arrange more bleeding point.
During work, air blast, to the air chamber formation negative pressure of bleeding, makes the air-water mixture in vacuum cooled water tank enter in casing by bleeding point, moisture is deposited in lower box, gas enters in gas channel through air admission hole, and upwards enters air chamber, then is extracted out by air blast through exhaust tube.
When casing internal water accumulation reaches upper liquid level, upper liquid-level switch action, starts pump working by control circuit, and water is extracted out and is delivered to for the water storage box to vacuum cooled water tank cooling water supply.When water level reaches lower liquid level, lower liquid-level switch action, cuts off pump power by control circuit, to realize water pump, works off and on.
Claims (6)
1. the water vapor separation system of vacuum cooled water tank for section bar extrusion, is characterized in that comprising: a seal case (1) for aqueous vapor separation, and casing (1) upper end is provided with several and the vacuum cooled water tank bleeding point (11) that interface communicates of bleeding;
Be arranged on the sealed air chamber (2) at casing (1) top, air chamber (2) bottom has air inlet (21) to communicate with cabinets cavity;
Negative pressure device, is used for to air chamber (2) the formation negative pressure of bleeding;
Water pump (4), is used for extracting the ponding (8) that is deposited in casing (1) bottom;
And be arranged on the upper and lower liquid-level switch (12,13) on casing (1) sidewall, be used for controlling water pump (4) and extract off and on the ponding (8) that is deposited in lower box.
2. the water vapor separation system of vacuum cooled water tank for section bar extrusion according to claim 1, is characterized in that: described negative pressure device is air blast (3).
3. the water vapor separation system of vacuum cooled water tank for section bar extrusion according to claim 1, it is characterized in that: casing (1) is provided with the dividing plate (6) extending to casing below around leading to the air inlet of air chamber (21), passage in the middle of dividing plate forms gas channel (61), makes the air inlet of gas channel (61) be positioned at bleeding point (11) below on casing.
4. the water vapor separation system of vacuum cooled water tank for section bar extrusion according to claim 3, it is characterized in that: dividing plate (6) bottom at least extends to upper liquid level below in casing, dividing plate (6) is from having air admission hole (62) close to upper liquid level top to the sidewall of bottom.
5. according to the section bar extrusion described in claim 3 or 4, use the water vapor separation system of vacuum cooled water tank, it is characterized in that: in casing (1), be provided with exhaust tube (5), exhaust tube (5) upper end extends in air chamber (2) through gas channel (61), and exhaust tube (5) lower end is connected with external air extractor through casing (1) sidewall.
6. the water vapor separation system of vacuum cooled water tank for section bar extrusion according to claim 5, is characterized in that: the sealing of exhaust tube (5) upper end, exhaust tube (5) has air admission hole (51) on the sidewall of gas indoor section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310499074.XA CN103587103B (en) | 2013-10-22 | 2013-10-22 | The section bar extrusion water vapor separation system of vacuum cooled water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310499074.XA CN103587103B (en) | 2013-10-22 | 2013-10-22 | The section bar extrusion water vapor separation system of vacuum cooled water tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103587103A true CN103587103A (en) | 2014-02-19 |
| CN103587103B CN103587103B (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310499074.XA Expired - Fee Related CN103587103B (en) | 2013-10-22 | 2013-10-22 | The section bar extrusion water vapor separation system of vacuum cooled water tank |
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| CN (1) | CN103587103B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773948A (en) * | 2016-01-18 | 2016-07-20 | 吉林中财管道有限公司 | Concentrated vacuum system used for PVC plastic profile production line |
| CN106512202A (en) * | 2016-12-08 | 2017-03-22 | 广州龙之杰科技有限公司 | Absorbing type electrotherapy device |
| CN108786186A (en) * | 2017-04-26 | 2018-11-13 | 杭州福斯达深冷装备股份有限公司 | A kind of high-pressure ball type separator |
| CN109435217A (en) * | 2018-12-21 | 2019-03-08 | 上海金纬管道设备制造有限公司 | A kind of vacuum sizing system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004011227A1 (en) * | 2002-07-26 | 2004-02-05 | Greiner Extrusionstechnik Gmbh | Water level regulation for the cooling installation of an extrusion line |
| CN201442337U (en) * | 2009-08-04 | 2010-04-28 | 格鲁伯挤出技术(山东)有限公司 | Cooling and molding water tank for profile extrusion |
| CN203030047U (en) * | 2012-12-03 | 2013-07-03 | 安徽耐科挤出科技股份有限公司 | Water-gas separation device for plastic profile extrusion water tank |
| CN203567165U (en) * | 2013-10-22 | 2014-04-30 | 铜陵格瑞特挤出技术有限公司 | Water-gas separation system for vacuum cooling water tank for profile extrusion |
-
2013
- 2013-10-22 CN CN201310499074.XA patent/CN103587103B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004011227A1 (en) * | 2002-07-26 | 2004-02-05 | Greiner Extrusionstechnik Gmbh | Water level regulation for the cooling installation of an extrusion line |
| CN201442337U (en) * | 2009-08-04 | 2010-04-28 | 格鲁伯挤出技术(山东)有限公司 | Cooling and molding water tank for profile extrusion |
| CN203030047U (en) * | 2012-12-03 | 2013-07-03 | 安徽耐科挤出科技股份有限公司 | Water-gas separation device for plastic profile extrusion water tank |
| CN203567165U (en) * | 2013-10-22 | 2014-04-30 | 铜陵格瑞特挤出技术有限公司 | Water-gas separation system for vacuum cooling water tank for profile extrusion |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773948A (en) * | 2016-01-18 | 2016-07-20 | 吉林中财管道有限公司 | Concentrated vacuum system used for PVC plastic profile production line |
| CN106512202A (en) * | 2016-12-08 | 2017-03-22 | 广州龙之杰科技有限公司 | Absorbing type electrotherapy device |
| CN106512202B (en) * | 2016-12-08 | 2024-04-23 | 广州龙之杰科技有限公司 | Adsorption electrotherapy device |
| CN108786186A (en) * | 2017-04-26 | 2018-11-13 | 杭州福斯达深冷装备股份有限公司 | A kind of high-pressure ball type separator |
| CN109435217A (en) * | 2018-12-21 | 2019-03-08 | 上海金纬管道设备制造有限公司 | A kind of vacuum sizing system |
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| Publication number | Publication date |
|---|---|
| CN103587103B (en) | 2015-11-25 |
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Effective date of registration: 20160525 Address after: 244061 No. 951 Taishan Avenue, Tongling Economic Development Zone, Anhui, 13-2 Patentee after: Tongling better technology Co., Ltd. Address before: 13-2, room 951, 244061 Taishan Avenue, Tongling Economic Development Zone, Anhui, China Patentee before: Tongling Great Extrusion Technology Co.,Ltd. |
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Effective date of registration: 20190826 Address after: 244061 No. 951 Taishan Avenue, Tongling Economic Development Zone, Anhui, 13-2 Patentee after: Tongling Great Extrusion Technology Co.,Ltd. Address before: 244061 No. 951 Taishan Avenue, Tongling Economic Development Zone, Anhui, 13-2 Patentee before: Tongling better technology Co., Ltd. |
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Granted publication date: 20151125 Termination date: 20201022 |