CN103586970A - Concrete pile body flow line production system - Google Patents
Concrete pile body flow line production system Download PDFInfo
- Publication number
- CN103586970A CN103586970A CN201310465215.6A CN201310465215A CN103586970A CN 103586970 A CN103586970 A CN 103586970A CN 201310465215 A CN201310465215 A CN 201310465215A CN 103586970 A CN103586970 A CN 103586970A
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- China
- Prior art keywords
- gripping arm
- reinforcement cage
- concrete
- motor
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 230000002787 reinforcement Effects 0.000 claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 239000012809 cooling fluid Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Piles And Underground Anchors (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a concrete pile body flow line production system which comprises a reinforcement cage producing component, a die traction and moving component, a concrete feeding component and a centrifuge component. The reinforcement cage producing component is used for making a reinforcement cage with reinforcement steel bars and placing the reinforcement cage in a die, the die traction and moving component move the reinforcement cage to the next procedure, the concrete feeding component feeds concrete into the die, and the centrifuge component performs centrifugal forming. The concrete pile body flow line production system has the advantages that the concrete pile body flow line production system is simple in structure and ingenious in design, automatic-control equipment is used in most parts of the production, overall work efficiency is increased greatly, labor intensity of workers is lowered, and potential safety hazard is eliminated.
Description
Technical field
The present invention relates to concrete producing device field, specifically, specially refer to a kind of concrete pile body streamline production system.
Background technology
Along with the development of concrete technology, the technology of concrete tubular pile also reaches its maturity, and except being applied to industry, name with building, is also widely used in each fields such as bridge, harbour, railway or hydraulic engineering.
When carrying out the production of concrete tubular pile, need to pass through feeding, stretch-draw, the operation such as centrifugal, normal temperature is steam-cured, put, the demoulding and a high-pressure steaming and cultivating.Pipe pile die or pile tube, when the linking of each operation, need to be lifted up into row by moved by hand or action row mobile, realize the linking of each operation, and labor strength is large, and operating efficiency is low, cannot adapt to a large amount of supply of material demands.
Summary of the invention
The technical problem that actual needs of the present invention solves is: for the deficiencies in the prior art, provide a kind of concrete pile body streamline production system, to enhance productivity.
Technical problem solved by the invention can realize by the following technical solutions:
Concrete pile body streamline production system, comprises steel reinforcement cage manufacture assembly, mould tethered sliding assembly, the reinforced assembly of concrete and centrifugal assembly, it is characterized in that:
Described steel reinforcement cage is manufactured assembly and is comprised welding machine, and the track and the material table that lay respectively at welding machine both sides, described track is provided with draw-gear, described material table is used for placing reinforcing rod, the sides adjacent of material table and track is provided with drive unit, the output shaft of described drive unit is connected with rotating shaft, described rotating shaft offers some through holes that axially run through, the arrival end of this through hole is used for putting into reinforcing rod, reinforcing rod is connected with draw-gear after being passed by the port of export of through hole, described welding machine is installed on the port of export of through hole, for stirrup spiral welded is formed to steel reinforcement cage on reinforcing rod,
Described mould tethered sliding assembly comprises crossbeam, horizontal gripping arm, vertical gripping arm, controls motor, and described crossbeam top is provided with the snap close of some connection chain slings; Crossbeam bottom is provided with several by a horizontal gripping arm and a gripping arm group that vertical gripping arm forms, and described horizontal gripping arm and vertical gripping arm are equipped with two and grab pin, horizontal gripping arm grab pin rotation direction and vertical gripping arm to grab pin rotation direction perpendicular; The folding of described horizontal gripping arm and vertical gripping arm is controlled by controlling motor operation, for by the mold movement that is placed with steel reinforcement cage to subsequent processing place;
The reinforced assembly of described concrete adds concrete for the mould toward being placed with steel reinforcement cage, comprises body, motor, discharge mechanism; Described body is the truncation rectangular pyramid structure of handstand, its open top, and opening part surrounding upwards vertically extends to form rectangular configuration; Organism bottom opening part is provided with discharge mechanism, and described discharge mechanism is comprised of baffle plate and handle, by the folding of hand control baffle plate; Organism bottom opening part inside is provided with some pieces of helical blades, the rotation of blade along continuous straight runs; Body one side is provided with a horizontal supporting plate, is placed with motor on it, and motor connects the helical blade of internal body, for it provides kinetic energy;
Described centrifugal assembly, for flospinning, comprises wheel shaft, wheel disc, cooling bay, stator, motor, and wheel disc middle part is provided with opening, and side is provided with groove, between two wheel discs, by wheel shaft, connects and composes one group of wheel disc group; Two groups of wheel disc groups are at least set in cooling bay, and its recess has cooling fluid, and the cooling bay degree of depth is no more than half of wheel disc height; Motor is arranged at cooling bay one side, is connected in wheel shaft, for wheel disc group provides power.
Compared with prior art, beneficial effect of the present invention is as follows:
Simple in structure, design ingeniously, the whole production process overwhelming majority adopts automation control appliances, has not only greatly improved whole work efficiency, has reduced workman's labour intensity, has eliminated potential safety hazard simultaneously.
Accompanying drawing explanation
Fig. 1 is the flow chart of concrete pile body streamline production system of the present invention.
Fig. 2 is the structural representation of mould tethered sliding assembly of the present invention.
Fig. 3 is the structural representation of the reinforced assembly of concrete of the present invention.
Fig. 4 is the structural representation of centrifugal assembly of the present invention.
Number in the figure explanation: crossbeam 21, horizontal gripping arm 22, vertical gripping arm 23, body 31, motor 32, handle 34, horizontal supporting plate 35, wheel shaft 41, wheel disc 42, stator 43.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, concrete pile body streamline production system of the present invention, comprises steel reinforcement cage manufacture assembly, mould tethered sliding assembly, the reinforced assembly of concrete and centrifugal assembly.
Described steel reinforcement cage is manufactured assembly and is comprised welding machine, and the track and the material table that lay respectively at welding machine both sides, described track is provided with draw-gear, described material table is used for placing reinforcing rod, the sides adjacent of material table and track is provided with drive unit, the output shaft of described drive unit is connected with rotating shaft, described rotating shaft offers some through holes that axially run through, the arrival end of this through hole is used for putting into reinforcing rod, reinforcing rod is connected with draw-gear after being passed by the port of export of through hole, described welding machine is installed on the port of export of through hole, for stirrup spiral welded is formed to steel reinforcement cage on reinforcing rod,
Described mould tethered sliding assembly comprises crossbeam 21, horizontal gripping arm 22, vertical gripping arm 23, controls motor, and described crossbeam 21 tops are provided with the snap close of some connection chain slings; Crossbeam 21 bottoms are provided with several by a horizontal gripping arm 22 and a gripping arm group that vertical gripping arm 23 forms, and described horizontal gripping arm 22 is equipped with two with vertical gripping arm 23 and grabs pin, horizontal gripping arm 22 grab pin rotation direction and vertical gripping arm 23 to grab pin rotation direction perpendicular; Described horizontal gripping arm 22 is controlled by controlling motor operation with the folding of vertical gripping arm 23, for by the mold movement that is placed with steel reinforcement cage to subsequent processing place.
The reinforced assembly of described concrete adds concrete for the mould toward being placed with steel reinforcement cage, comprises body 31, motor 32, discharge mechanism; Described body 31 is the truncation rectangular pyramid structure of handstand, its open top, and opening part surrounding upwards vertically extends to form rectangular configuration; Body 31 bottom opening places are provided with discharge mechanism, and described discharge mechanism is comprised of baffle plate and handle 34, by handle 34, control baffle plate folding; Body 31 inside, bottom opening place are provided with some pieces of helical blades, the rotation of blade along continuous straight runs; Body 31 1 sides are provided with a horizontal supporting plate 35, are placed with motor 32 on it, and motor 32 connects the helical blade of body 31 inside, for it provides kinetic energy.
Described centrifugal assembly, for flospinning, comprises wheel shaft 41, wheel disc 42, cooling bay, stator 43, motor, and wheel disc 42 middle parts are provided with opening, and side is provided with groove, between two wheel discs 42, by wheel shaft 41, connects and composes 42 groups, one group of wheel disc; 42 groups, two groups of wheel discs are at least set in cooling bay, and its recess has cooling fluid, and the cooling bay degree of depth is no more than half of wheel disc 42 height; Motor is arranged at cooling bay one side, is connected in wheel shaft 41, for 42 groups, wheel disc provides power.
Compared with prior art, beneficial effect of the present invention is as follows:
Simple in structure, design ingeniously, the whole production process overwhelming majority adopts automation control appliances, has not only greatly improved whole work efficiency, has reduced workman's labour intensity, has eliminated potential safety hazard simultaneously.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (1)
1. concrete pile body streamline production system, comprises steel reinforcement cage manufacture assembly, mould tethered sliding assembly, the reinforced assembly of concrete and centrifugal assembly, it is characterized in that:
Described steel reinforcement cage is manufactured assembly and is comprised welding machine, and the track and the material table that lay respectively at welding machine both sides, described track is provided with draw-gear, described material table is used for placing reinforcing rod, the sides adjacent of material table and track is provided with drive unit, the output shaft of described drive unit is connected with rotating shaft, described rotating shaft offers some through holes that axially run through, the arrival end of this through hole is used for putting into reinforcing rod, reinforcing rod is connected with draw-gear after being passed by the port of export of through hole, described welding machine is installed on the port of export of through hole, for stirrup spiral welded is formed to steel reinforcement cage on reinforcing rod,
Described mould tethered sliding assembly comprises crossbeam, horizontal gripping arm, vertical gripping arm, controls motor, and described crossbeam top is provided with the snap close of some connection chain slings; Crossbeam bottom is provided with several by a horizontal gripping arm and a gripping arm group that vertical gripping arm forms, and described horizontal gripping arm and vertical gripping arm are equipped with two and grab pin, horizontal gripping arm grab pin rotation direction and vertical gripping arm to grab pin rotation direction perpendicular; The folding of described horizontal gripping arm and vertical gripping arm is controlled by controlling motor operation, for by the mold movement that is placed with steel reinforcement cage to subsequent processing place;
The reinforced assembly of described concrete adds concrete for the mould toward being placed with steel reinforcement cage, comprises body, motor, discharge mechanism; Described body is the truncation rectangular pyramid structure of handstand, its open top, and opening part surrounding upwards vertically extends to form rectangular configuration; Organism bottom opening part is provided with discharge mechanism, and described discharge mechanism is comprised of baffle plate and handle, by the folding of hand control baffle plate; Organism bottom opening part inside is provided with some pieces of helical blades, the rotation of blade along continuous straight runs; Body one side is provided with a horizontal supporting plate, is placed with motor on it, and motor connects the helical blade of internal body, for it provides kinetic energy;
Described centrifugal assembly, for flospinning, comprises wheel shaft, wheel disc, cooling bay, stator, motor, and wheel disc middle part is provided with opening, and side is provided with groove, between two wheel discs, by wheel shaft, connects and composes one group of wheel disc group; Two groups of wheel disc groups are at least set in cooling bay, and its recess has cooling fluid, and the cooling bay degree of depth is no more than half of wheel disc height; Motor is arranged at cooling bay one side, is connected in wheel shaft, for wheel disc group provides power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310465215.6A CN103586970B (en) | 2013-10-02 | 2013-10-02 | Concrete pile body flow line production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310465215.6A CN103586970B (en) | 2013-10-02 | 2013-10-02 | Concrete pile body flow line production system |
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| Publication Number | Publication Date |
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| CN103586970A true CN103586970A (en) | 2014-02-19 |
| CN103586970B CN103586970B (en) | 2015-11-18 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2119542A2 (en) * | 2008-05-13 | 2009-11-18 | Progress Maschinen & Automation AG | Method for producing pre-fabricated concrete elements using pallets |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN102398305A (en) * | 2010-12-24 | 2012-04-04 | 宁波一中管桩有限公司 | Method for producing precast concrete piles |
| CN202318561U (en) * | 2011-09-20 | 2012-07-11 | 国鼎(南通)管桩有限公司 | Automatic production line for concrete pipe piles |
| CN202656296U (en) * | 2012-05-04 | 2013-01-09 | 南通中技桩业有限公司 | Concrete tubular pile production line |
| CN203496115U (en) * | 2013-10-02 | 2014-03-26 | 嘉兴欣创混凝土制品有限公司 | Concrete pile body assembly line production system |
-
2013
- 2013-10-02 CN CN201310465215.6A patent/CN103586970B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2119542A2 (en) * | 2008-05-13 | 2009-11-18 | Progress Maschinen & Automation AG | Method for producing pre-fabricated concrete elements using pallets |
| CN102398305A (en) * | 2010-12-24 | 2012-04-04 | 宁波一中管桩有限公司 | Method for producing precast concrete piles |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN202318561U (en) * | 2011-09-20 | 2012-07-11 | 国鼎(南通)管桩有限公司 | Automatic production line for concrete pipe piles |
| CN202656296U (en) * | 2012-05-04 | 2013-01-09 | 南通中技桩业有限公司 | Concrete tubular pile production line |
| CN203496115U (en) * | 2013-10-02 | 2014-03-26 | 嘉兴欣创混凝土制品有限公司 | Concrete pile body assembly line production system |
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| Publication number | Publication date |
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| CN103586970B (en) | 2015-11-18 |
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Denomination of invention: Concrete pile body flow line production system Effective date of registration: 20180929 Granted publication date: 20151118 Pledgee: Zhejiang Jiashan rural commercial bank Limited by Share Ltd Yang Miao sub branch Pledgor: JIAXING XINCHUANG CONCRETE PRODUCT CO., LTD. Registration number: 2018990000861 |