CN103586928A - Punching equipment for preventing waste from remaining and using method thereof - Google Patents
Punching equipment for preventing waste from remaining and using method thereof Download PDFInfo
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- CN103586928A CN103586928A CN201310598845.0A CN201310598845A CN103586928A CN 103586928 A CN103586928 A CN 103586928A CN 201310598845 A CN201310598845 A CN 201310598845A CN 103586928 A CN103586928 A CN 103586928A
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- waste material
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- punching apparatus
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Abstract
The invention discloses punching equipment for preventing waste from remaining and a using method of the punching equipment. The equipment comprises a punch, a male die, a female die and a driving device for driving the punch to move, wherein the male die is installed on the punch, and the female die is arranged corresponding to the male die. The punching equipment is further provided with a waste discharging device, and the waste discharging device comprises a waste impacting device arranged above the male die, a detection device arranged below the female die and a waste discharging channel arranged below the female die. The waste impacting device comprises a high pressure air generating device, an air chamber and an air hole formed in the bottom of the male die, wherein the air chamber is arranged above the male die, and both the air chamber and the air hole are communicated with the high pressure air generating device. The punching equipment has the advantages of being high in production efficiency, convenient to use and high in reliability, meanwhile, online detection is achieved, and it is guaranteed that punched waste does not remain in an oil tank. The using method of the equipment includes the steps of firstly, mounting workpieces, secondly, performing punching, thirdly, performing blanking, fourthly, performing detection, fifthly, performing shut-down inspection and sixthly, collecting the waste. According to the punching equipment and the using method of the equipment, manpower is saved, and the equipment is visual and convenient to operate.
Description
Technical field
The application belongs to plastic fuel tank manufacturing equipment technical field, specifically, relates to a kind of punching apparatus and using method thereof that prevents that waste material from leaving over.
Background technology
On plastic fuel tank, often there are a plurality of openings, after fuel tank moulding, on fuel tank, to process again needed opening at present, existing processing method is Punching Technology, yet the waste material after Punching Technology can directly fall into fuel tank internal, is easy to be retained in fuel tank, if this fuel tank of leaving over waste material is assembled on machine, can cause serious damage to engine etc., consequence is hardly imaginable, causes serious accident.
Therefore, guarantee that waste material is not lost in equipment and the method in fuel tank after a kind of Punching Technology is urgently provided, guarantee that fuel tank do not deposit the risk that has foreign matter in use and cause engine to damage.
Summary of the invention
One of object of the application is to have overcome shortcoming of the prior art, and a kind of punching apparatus that prevents that waste material from leaving over is provided, and it is high that it has production efficiency, convenient use, the high feature of reliability has realized on-line monitoring simultaneously, and guarantees that waste material die cutting is not lost in fuel tank internal.
Two of the application's object is to have overcome shortcoming of the prior art, and a kind of using method that prevents the punching apparatus that waste material is left over is provided, and its production efficiency is high, saves manpower, and directly perceived and handled easily, can control foreign matter from source and enter fuel tank.
In order to solve the problems of the technologies described above, the application is achieved through the following technical solutions:
A kind of punching apparatus that prevents that waste material from leaving over, comprise drift, male model, cephalomotor drive unit is rushed in master mold and driving, male model is installed on drift, the corresponding male model setting of master mold, punching apparatus is also provided with waste discharge device, waste discharge device comprises and is arranged at the waste material percussion mechanism of male model top and is arranged at the checkout gear of master mold below and the waste discharge passage that is arranged at master mold below, waste material percussion mechanism comprises gases at high pressure generating means, air chamber and the pore that is arranged at male model bottom, air chamber is arranged at the top of male model, air chamber, pore is all communicated with gases at high pressure generating means.
Further, pore is at least three, and evenly interval is a horizontally-arranged arrangement.
Further, pore is the pore of flat mouthful along master mold length direction.
Further, the side of air chamber is provided with air inlet, and air inlet is connected in gases at high pressure generating means.
Further, checkout gear is two detector probe that are oppositely arranged.
Further, checkout gear comprises inductor, counter and alarm.
Further, punching apparatus comprises shell, and checkout gear is located at enclosure, and is fixed in shell by stator.
Further, waste discharge passage comprises detection zone and the waste pipe that is installed on detection zone below.
Further, in the middle of master mold, be provided with material-dropping hole, material-dropping hole is communicated with waste pipe.
A using method for the punching apparatus that waste material is left over, comprises the following steps successively: (1) installs workpiece: workpiece to be machined is positioned over to drift below; (2) Punching Technology: drive unit drives drift and male model to press down, die-cut workpiece; (3) blanking: gases at high pressure generating means produces gases at high pressure, by air chamber and pore, the die-cut waste material getting off is blown off; (4) detect: checkout gear detects the waste material situation that drops, if waste material detected, sends a kind of signal, if waste material detected, does not send another kind of signal; (5) shutdown inspection; If (4) step detects waste material, do not carry out shutdown inspection, guarantee waste material discharge.(6) collect waste material, if (4) step detects waste material, waste material is blowed by gases at high pressure, along waste pipe, collects together.
Compared with prior art, the application's beneficial effect is:
A kind of punching apparatus that prevents that waste material from leaving over described in the application, by the checkout gear that waste discharge device is set and arranges on the path of waste material walking, it is timely with being arranged at male model bottom after Punching Technology completes, be close to the pore of waste material and go out gases at high pressure, waste material is fallen from workpiece to be machined upper punch, then the waste discharge passage along waste material special use discharges, and detect in real time waste material and discharge situation, do not need personnel in person fuel tank to be checked, saved manpower, and efficiency significantly improves, the problem that while having solved personnel inspection, the position such as fuel tank dead angle is difficult for observing, the problem of easily having neglected while having avoided personnel inspection, can guarantee that waste material is not lost in mailbox, very reliable, from source, control the problem that foreign matter enters fuel tank.
A kind of using method that prevents the punching apparatus that waste material is left over described in the application, by gases at high pressure, waste material is blown off, whether and by checkout gear, detecting online waste material is discharged from, guaranteed that waste material does not drop on fuel tank internal, and saved manpower, improve production efficiency, realized the full-automatic production of fuel tank and detected, for producing personnel inspection waste material discharge situation, provide method intuitively.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present application, is used from explanation the application with the application's embodiment mono-, does not form the restriction to the application, in the accompanying drawings:
Fig. 1 is a kind of structural representation that prevents the punching apparatus that waste material is left over described in the application;
Fig. 2 is a kind of decomposition texture schematic diagram that prevents the punching apparatus that waste material is left over described in the application;
Fig. 3 is a kind of structural representation that removes shell that prevents the punching apparatus that waste material is left over described in the application;
Fig. 4 is a kind of flow chart that prevents the using method of the punching apparatus that waste material is left over of the application.
In Fig. 1 to Fig. 4, include:
1---drift, 2---male model,
3---master mold, 4---drive unit,
5---checkout gear, 6---pore,
7---air inlet, 8---waste material percussion mechanism,
9---air chamber, 10---detector probe,
11---shell, 12---waste pipe,
13---stator, 14---material-dropping hole.
The specific embodiment
Below in conjunction with accompanying drawing, the application's preferred embodiment is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the application, and be not used in restriction the application.
As shown in Figure 1 to Figure 3, a kind of punching apparatus that prevents that waste material from leaving over described in the application, comprises drift 1, male model 2, master mold 3 and drives the drive unit 4 of drift 1 motion.Male model 2 is installed on drift 1, and the corresponding male model 2 of master mold 3 arranges.Punching apparatus is also provided with waste discharge device.The discharge of waste material is convenient in the setting of waste discharge device, is not lost in fuel tank.
As shown in Figure 2 and Figure 3, waste discharge device comprises the waste material percussion mechanism 8 that is arranged at male model 2 tops and the checkout gear 5 that is arranged at master mold 3 belows.Waste material percussion mechanism 8 is discharged waste material, and checkout gear 5 guarantees that each waste material discharges.Waste material percussion mechanism 8 comprises gases at high pressure generating means, air chamber 9 and is arranged at the pore 6 of male model 2 bottoms, and air chamber 9 is arranged at the top of male model 2.Air chamber 9 can be set to the air chamber 9 of sealing relatively, makes the active force of gases at high pressure better act on waste material, and impulsive force is stronger.Air chamber 9, pore 6 are communicated with gases at high pressure generating means.Preferably, as shown in Figure 2, pore 6 is three, and evenly interval is a horizontally-arranged arrangement.When increasing impulsive force, guarantee that waste material is stressed evenly, make waste material be unlikely to be stuck in 14 li of material-dropping holes.Air chamber 9 sides are provided with air inlet 7, and air inlet 7 is connected in gases at high pressure generating means.Air inlet 7 can arrange one, also can be set to a plurality ofly, adjusts the number of air inlet 7 according to needed gas pressure.
Two detector probe 10 of checkout gear 5 for being oppositely arranged.The detector probe 10 being oppositely arranged guarantees that each waste material can be detected, and does not occur undetected situation, makes equipment dependability better.Checkout gear 5 comprises inductor, counter and alarm.Counter can calculate and rush waste material number, also can be used as production quantity statistics, the in the situation that alarm not detecting waste material after punch process, does not report to the police, and alert shutdown inspection, guarantees waste material discharge.Punching apparatus comprises shell 11, and checkout gear 5 is located at shell 11 inside, and is fixed in shell 11 by stator 13.Whole Equipment is good, and outward appearance is succinctly attractive in appearance, and detector probe 10 is played a protective role.
Waste discharge passage comprises detection zone and is installed on the waste pipe 12 of detection zone below.In the middle of master mold 3, be provided with material-dropping hole 14, material-dropping hole 14 is communicated with waste pipe 12 roads.By material-dropping hole 14 and waste discharge passage, waste material is collected in a concentrated position.
A kind of described in the application prevents that the course of work of the punching apparatus that waste material is left over is specially: install after workpiece, drive unit 4 drives drift 1 and drives male model 2 to move downward, coordinate die-cut workpiece with master mold 3, material-dropping hole 14 under the gases at high pressure that waste material die cutting is gone out at pore 6 impact in the middle of being arranged at master mold 3, fall, and through detection zone, detector probe 10 detects waste material, to controller, send the signal 2 that representative detects waste material, and record the quantity of waste material, waste material continues along waste pipe 12, to move under the impact of gases at high pressure, and is collected into together; Detector probe 10 can't detect waste material, to controller, sends the signal 1 that representative does not detect waste material, and now operating personnel carry out shutdown inspection.
A kind of using method that prevents the punching apparatus that waste material is left over described in the application, as shown in Figure 4, comprises the following steps successively: (1) installs workpiece: workpiece to be machined is positioned over to drift 1 below; (2) Punching Technology: drive unit 4 drives drift 1 and male model 2 to press down, die-cut workpiece; (3) blanking: gases at high pressure generating means produces gases at high pressure, by air chamber 9 and pore 6, the die-cut waste material getting off is blown off; (4) detect: checkout gear 5 detects the waste materials situation that drops, if waste material detected, sends signal 2, if waste material detected, does not send signal 1; (5) shutdown inspection; If (4) step detects waste material, do not carry out shutdown inspection, guarantee waste material discharge; (6) collect waste material, if (4) step detects waste material, waste material is blowed by gases at high pressure, along waste pipe 12, collects together.
Finally it should be noted that: the preferred embodiment that these are only the application; be not limited to the application; although the application is had been described in detail with reference to embodiment; for a person skilled in the art; its technical scheme that still can record aforementioned each embodiment is modified; or part technical characterictic is wherein equal to replacement; but all within the application's spirit and principle; any modification of doing, be equal to replacement, improvement etc., within all should being included in the application's protection domain.
Claims (10)
1. a punching apparatus that prevents that waste material from leaving over, it is characterized in that: comprise drift, male model, master mold and drive the described cephalomotor drive unit that rushes, described male model is installed on described drift, the corresponding described male model setting of described master mold, described punching apparatus is also provided with waste discharge device, described waste discharge device comprises and is arranged at the waste material percussion mechanism of described male model top and is arranged at the checkout gear of described master mold below and the waste discharge passage that is arranged at described master mold below, described waste material percussion mechanism comprises gases at high pressure generating means, air chamber and the pore that is arranged at described male model bottom, described air chamber is arranged at the top of described male model, described air chamber, described pore is all communicated with described gases at high pressure generating means.
2. a kind of punching apparatus that prevents that waste material from leaving over according to claim 1, is characterized in that: described pore is at least three, and evenly interval is a horizontally-arranged arrangement.
3. a kind of punching apparatus that prevents that waste material from leaving over according to claim 2, is characterized in that: described pore is the pore of flat mouthful along described master mold length direction.
4. a kind of punching apparatus that prevents that waste material from leaving over according to claim 2, is characterized in that: the side of described air chamber is provided with air inlet, and described air inlet is connected in described gases at high pressure generating means.
5. a kind of punching apparatus that prevents that waste material from leaving over according to claim 1, is characterized in that: described checkout gear is two detector probe that are oppositely arranged.
6. a kind of punching apparatus that prevents that waste material from leaving over according to claim 1, is characterized in that: described checkout gear comprises inductor, counter and alarm.
7. a kind of punching apparatus that prevents that waste material from leaving over according to claim 1, is characterized in that: described punching apparatus comprises shell, and described checkout gear is located at described enclosure, and is fixed in described shell by stator.
8. a kind of punching apparatus that prevents that waste material from leaving over according to claim 1, is characterized in that: described waste discharge passage comprises detection zone and is installed on the waste pipe of described detection zone below.
9. a kind of punching apparatus that prevents that waste material from leaving over according to claim 8, is characterized in that: in the middle of described master mold, be provided with material-dropping hole, described material-dropping hole is communicated with described waste pipe.
10. according to the using method that prevents the punching apparatus that waste material is left over described in any one in claim 1 to 9, it is characterized in that: comprise the following steps successively: (1) installs workpiece: workpiece to be machined is positioned over to described drift below; (2) Punching Technology: described drive unit drives described drift and described male model to press down, die-cut workpiece; (3) blanking: described gases at high pressure generating means produces gases at high pressure, by described air chamber and described pore, the die-cut waste material getting off is blown off; (4) detect: described checkout gear detects the waste material situation that drops, if waste material detected, sends a kind of signal, if waste material detected, does not send another kind of signal; (5) shutdown inspection: do not carry out shutdown inspection if (4) step detects waste material, guarantee waste material discharge; (6) collect waste material: if (4) step detects waste material, waste material is blowed by gases at high pressure, along waste pipe, collects together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310598845.0A CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310598845.0A CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
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| Publication Number | Publication Date |
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| CN103586928A true CN103586928A (en) | 2014-02-19 |
| CN103586928B CN103586928B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310598845.0A Expired - Fee Related CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392594A (en) * | 2016-11-03 | 2017-02-15 | 广东鸿图科技股份有限公司 | Error-proof device and error-proof method for excess material recycle during threaded bushing assembly for die castings |
| CN108057807A (en) * | 2017-11-30 | 2018-05-22 | 丰业迪睦斯（芜湖）汽车部件有限公司 | Automobile sends out lid stamping mold water material stripper |
| CN108244174A (en) * | 2018-02-08 | 2018-07-06 | 广州松春机械设备有限公司 | Baked donut production equipment |
| CN109109260A (en) * | 2018-08-08 | 2019-01-01 | 宁波均创智能科技有限公司 | A kind of plastic part borehole drill construction of band detection |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3939743A (en) * | 1975-02-18 | 1976-02-24 | Sheldahl, Inc. | Punch for film products having improved slug removal facility |
| JPH08174490A (en) * | 1994-12-22 | 1996-07-09 | U H T Kk | Punched chip recovery device of punching device |
| CN2640651Y (en) * | 2003-08-28 | 2004-09-15 | 江苏金方圆数控机床有限公司 | Blwoing upper mould of digital controlled press |
| CN202052843U (en) * | 2011-03-23 | 2011-11-30 | 上海沿浦金属制品有限公司 | Waste rebound preventing structure for punching |
-
2013
- 2013-11-25 CN CN201310598845.0A patent/CN103586928B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3939743A (en) * | 1975-02-18 | 1976-02-24 | Sheldahl, Inc. | Punch for film products having improved slug removal facility |
| JPH08174490A (en) * | 1994-12-22 | 1996-07-09 | U H T Kk | Punched chip recovery device of punching device |
| CN2640651Y (en) * | 2003-08-28 | 2004-09-15 | 江苏金方圆数控机床有限公司 | Blwoing upper mould of digital controlled press |
| CN202052843U (en) * | 2011-03-23 | 2011-11-30 | 上海沿浦金属制品有限公司 | Waste rebound preventing structure for punching |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392594A (en) * | 2016-11-03 | 2017-02-15 | 广东鸿图科技股份有限公司 | Error-proof device and error-proof method for excess material recycle during threaded bushing assembly for die castings |
| CN106392594B (en) * | 2016-11-03 | 2018-08-14 | 广东鸿图科技股份有限公司 | A kind of error prevention device and error-preventing method of die casting assembly screw-thread bush recycling clout |
| CN108057807A (en) * | 2017-11-30 | 2018-05-22 | 丰业迪睦斯（芜湖）汽车部件有限公司 | Automobile sends out lid stamping mold water material stripper |
| CN108244174A (en) * | 2018-02-08 | 2018-07-06 | 广州松春机械设备有限公司 | Baked donut production equipment |
| CN108244174B (en) * | 2018-02-08 | 2022-12-13 | 广州松春机械设备有限公司 | Donut production equipment |
| CN109109260A (en) * | 2018-08-08 | 2019-01-01 | 宁波均创智能科技有限公司 | A kind of plastic part borehole drill construction of band detection |
| CN109109260B (en) * | 2018-08-08 | 2024-01-09 | 宁波均创智能科技有限公司 | Plastic part drilling mechanism with detection function |
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| CN103586928B (en) | 2015-11-18 |
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Address after: 523000 Guangdong province Dongguan city Changan Town Road East two street usha Xingfa No. 8 bielomatik machinery (Dongguan) Co., Ltd. Applicant after: Bielomatik Machinery (Dongguan) Co., Ltd. Address before: 523875 Guangdong science and Technology Park Zhen'an town of Changan city of Dongguan province bielomatik machinery (Dongguan) Co., Ltd. Applicant before: Bielomatik Machinery (Dongguan) Co., Ltd. |
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