CN103572934A - Method and system for compounding artificial stone materials to be mounted on various walls - Google Patents
Method and system for compounding artificial stone materials to be mounted on various walls Download PDFInfo
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- CN103572934A CN103572934A CN201310548792.1A CN201310548792A CN103572934A CN 103572934 A CN103572934 A CN 103572934A CN 201310548792 A CN201310548792 A CN 201310548792A CN 103572934 A CN103572934 A CN 103572934A
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- sandstone
- debugging
- demoulding
- unsaturated polyester
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Abstract
The invention provides a method and system for compounding artificial stone materials to be mounted on various walls, and belongs to the field of materials. The method includes the following steps that after screening, the ratio of sand to stone is adjusted, and unsaturated polyester resin is added and used for compounding; the compounded sand and stone undergoes pouring and demolding and degreasing treatment; corresponding hole punching strengthening methods are adopted for different types of walls, hole punching strengthening is performed on products which have undergone the demolding and degreasing treatment, and joint filling repairing is performed on nail holes. Due to the technical scheme, the problems that resources are limited, cost is high, material size is large, radioactivity exists, and common materials can not be repaired and are not flexible to mount are solved.
Description
Technical field
The invention belongs to Material Field, relate in particular to a kind of synthesis of artificial stone material all kinds of body of wall method and system are installed.
Background technology
At present, building trade, decoration industry (for example: high-grade hotel, high-grade apartment) are in great demand to natural materials on the one hand, and on the other hand, during use, large scale materials consume excessive; Therefore,, the in the situation that of natural materials resource-constrained, cause to a certain extent natural materials resource provisioning nervous.
In addition, in the lithotome for example, using at building trade, decoration industry (: high-grade hotel, high-grade apartment), mostly contain a certain proportion of radioactivity, for example, if do not taked certain measure (: ventilate the several months; Charcoal absorption), can cause certain harm to human body.
In addition, also there is following problem in lithotome:
1, there is the problem that installation difficulty is large in lithotome;
2, lithotome needs just to hang, the problem that cost is high;
3, there is the problem that damaged unrepairable is installed in lithotome;
4, the problem that can not install flexibly according to various metopes.
Therefore, on market, also do not occur that a kind of synthesis of artificial stone material installs all kinds of body of wall method and system, solve resource-constrained, cost is high, materials size large, radioactivity, unrepairable and inflexible problem is installed according to various metopes.
Summary of the invention
The invention provides a kind of synthesis of artificial stone material all kinds of body of wall method and system are installed, to address the above problem.
The invention provides a kind of synthesis of artificial stone material all kinds of body of wall methods are installed.Said method comprises the following steps:
Sandstone after pulverizing is screened;
The ratio of the sandstone after debugging screening is also used unsaturated polyester (UP) tree to add and is synthesized;
For the sandstone after synthetic, build and carry out the demoulding, ungrease treatment;
For dissimilar metope, take corresponding punching reinforcement means, the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
The present invention also provides a kind of synthesis of artificial stone material that all kinds of walling systems are installed, and comprising: crushing and screening device, debug synthesizer, build demoulding degreasing plant, punching bracing means; Crushing and screening device by debugging synthesizer with build demoulding degreasing plant and be connected; Debugging synthesizer is connected with punching bracing means by building demoulding degreasing plant;
Crushing and screening device, screens for the sandstone to after pulverizing;
Debugging synthesizer, synthetic for debugging the ratio of the sandstone after screening and using unsaturated polyester (UP) tree to add;
Build demoulding degreasing plant, for building for the sandstone after synthetic and carrying out the demoulding, ungrease treatment;
Punching bracing means, for the metope for dissimilar, takes corresponding punching reinforcement means, and the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
By implementing technical scheme of the present invention, solved that resource-constrained, cost are high, materials size large, radioactivity, unrepairable and inflexible problem is installed.
Novel synthesis of artificial stone material, can carry out the installation of different ways according to various different metopes, has solved lithotome the basic high problem that requires is installed, and directly can reinforce in the punching of the surface of stone material, then hole for nailing is carried out to joint filling repairing; Novel synthesis of artificial stone material, applicable various different metopes are installed, and have solved lithotome and have just hung the problem that basic cost is high; Novel synthesis of artificial stone material, has recoverability, and at product, so long as not comminuted destruction in the situation that, the synthetic raw material of enabled production is repaired product; Novel synthesis of artificial stone material, can be fixed on different screws on various base surfaces, and installation operability is large, flexible.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms the application's a part, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Figure 1 shows that the process chart of the embodiment of the present invention 1;
Figure 2 shows that the detailed process chart of the embodiment of the present invention 2;
Figure 3 shows that the system architecture schematic diagram of the embodiment of the present invention 3;
Figure 4 shows that the system architecture schematic diagram of the embodiment of the present invention 4;
Fig. 5 is the process chart of the punching reinforcement means that the dissimilar metope of the present invention is corresponding.
The specific embodiment
Hereinafter with reference to accompanying drawing, also describe the present invention in detail in conjunction with the embodiments.It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the application can combine mutually.
Core concept of the present invention is:
The ratio of the sandstone after debugging screening is also used unsaturated polyester (UP) tree to add and is synthesized;
For the sandstone after synthetic, build and carry out the demoulding, ungrease treatment;
For dissimilar metope, take corresponding punching reinforcement means, the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
Wherein, the process of the ratio of the sandstone after debugging screening is as follows: sandstone debugging ratio is: 80 order white quartz sand 20%, six ten order white quartz sand 30%, four ten order white quartz sand 30%, six ten order ecru ores in sand form 20%.
Wherein, use the synthetic process of unsaturated polyester (UP) tree interpolation to be: for the sandstone after debugging, use unsaturated polyester (UP) tree to add and synthesize, wherein, unsaturated polyester resin refers to stickum.
Wherein, this stickum is glue.
Wherein, dissimilar metope comprises: concrete wall surface, lightgage steel joist wall, steel structure surface.
Known in conjunction with Fig. 5: the punching reinforcement means that dissimilar metope is corresponding is:
For concrete wall surface, carry out reality subsides and punch and adopt setscrew to reinforce; For lightgage steel joist wall, add woodwork plate and reinforce and adopt dozen self-tapping screw to reinforce; For steel structure surface, carry out reality subsides and punch and adopt angle bar screw to reinforce.
Wherein, for the sandstone after synthetic, build and carry out after the demoulding, ungrease treatment, for dissimilar metope, taking, before corresponding punching reinforcement means, also to comprise: for the product after degreasing, carry out sanding and polishing processing.
Wherein, for the product after degreasing, carry out after sanding and polishing processing, for dissimilar metope, take, before corresponding punching reinforcement means, also to comprise: for the product after sanding and polishing, carry out airing processing.
The process chart that Figure 1 shows that the embodiment of the present invention 1, is described in detail as follows:
Step 1: stone material screens according to certain screening criteria after pulverizing;
Step 2: debugging sandstone ratio, use unsaturated polyester (UP) tree to add synthetic:
Step 3: build and carry out the demoulding, ungrease treatment according to the mould of engraving;
Step 4: sanding and polishing and airing are processed;
Step 5: punching consolidation process: for dissimilar metope, take corresponding punching reinforcement means, the product after sanding and polishing and airing processing is punched and reinforces and hole for nailing is carried out to joint filling repairing.
By above-mentioned steps, solved that resource-constrained, cost are high, materials size large, radioactivity, unrepairable and inflexible problem is installed.
Wherein, step 4 is optional step.
Figure 2 shows that the detailed process chart of the embodiment of the present invention 2, handling process is as follows in detail:
Step 101, stone material crushing process: stone material is pulverized and processed processing with large-stone mill;
Step 102, screening is applicable to building stones: for the building stones after pulverizing, select: select pure natural quartz ore, rejected the super target element of radiativity in stone material, made it to meet completely building materials and radiate the requirement of civil public health standard (GB6566-2001 standard) category-A ornament materials;
Step 103, debugging sandstone ratio: debug for the sandstone after screening, wherein, sandstone debugging ratio is: 80 order white quartz sand 20%, six ten order white quartz sand 30%, four ten order white quartz sand 30%, six ten order ecru ores in sand form 20%;
Step 104, use unsaturated polyester (UP) tree to add synthetic: for the sandstone after debugging, to use unsaturated polyester (UP) tree to add synthetic, wherein, unsaturated polyester resin refers to stickum, such as: we for example, at the glue claiming in word: CXK-260 glue, 460 glue, ABS803, MEK (acetone), AB glue quick-dry type, AA201 glue, CXK-A2 instant glue, 502 glue;
Step 105, for the sandstone after synthetic, builds according to the mould of engraving, and wherein, the mould of engraving refers to: according to product design demand, engraved die; According to the mould of engraving, build and refer to: mould is built at normal temperatures and carried out, the design temperature of normal temperature is between >-20～200 ℃;
Step 106, for the product after building, carries out demoulding processing;
Step 107, for the product after the demoulding, carries out ungrease treatment: after degreasing refers to that product has been built, surface is rinsed with industrial buck; Industry buck can be following kind: sodium carbonate, industrial caustic soda (NaOH), the heavy alkali (sodium acid carbonate) of industry;
Step 108, for the product after degreasing, carries out sanding and polishing processing: polishing refers to that product polishes with 40 order sand paper, removes the surperficial loose grains of sand, increases the stereovision of product in effect; Polishing is portioned product needs, and surface uses 240 order waterproof abrasive papers to carry out sanding and polishing processing;
Step 109, for the product after sanding and polishing, carry out airing processing: airing process be product treatment complete after, ventilating or having sun place to put 24 hours, be conducive to the complete reaction of product, increase the firmness of product.
Wherein, step 109 is optional step.
Step 110: punching consolidation process: for dissimilar metope, take corresponding punching reinforcement means, the product after sanding and polishing and airing processing is punched and reinforces and hole for nailing is carried out to joint filling repairing.
Fig. 3 is the system architecture schematic diagram of the embodiment of the present invention 3, comprising: crushing and screening device, debug synthesizer, build demoulding degreasing plant, punching bracing means; Crushing and screening device by debugging synthesizer with build demoulding degreasing plant and be connected; Debugging synthesizer is connected with punching bracing means by building demoulding degreasing plant;
Crushing and screening device, screens for the sandstone to after pulverizing;
Debugging synthesizer, synthetic for debugging the ratio of the sandstone after screening and using unsaturated polyester (UP) tree to add;
Build demoulding degreasing plant, for building for the sandstone after synthetic and carrying out the demoulding, ungrease treatment;
Punching bracing means, for the metope for dissimilar, takes corresponding punching reinforcement means, and the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
Wherein, also comprise: sanding and polishing device; Building demoulding degreasing plant is connected with punching bracing means by sanding and polishing device; Sanding and polishing device, for the product to after degreasing, carries out sanding and polishing processing.
Wherein, also comprise: drying device; Sanding and polishing device is connected with punching bracing means by drying device; Drying device, for the product to after sanding and polishing, carries out airing processing.
Wherein, debugging synthesizer, synthetic for debugging the ratio of the sandstone after screening and using unsaturated polyester (UP) tree to add; Wherein, sandstone debugging ratio is: 80 order white quartz sand 20%, six ten order white quartz sand 30%, four ten order white quartz sand 30%, six ten order ecru ores in sand form 20%; Wherein, use the synthetic process of unsaturated polyester (UP) tree interpolation to be: for the sandstone after debugging, use unsaturated polyester (UP) tree to add and synthesize, wherein, unsaturated polyester resin refers to stickum.
The system architecture schematic diagram that Figure 4 shows that the embodiment of the present invention 4, is described in detail as follows:
The system that Figure 4 shows that the embodiment of the present invention 4 comprises, stone material reducing mechanism, screening plant, debugging apparatus, synthesizer, builds device, stripper apparatus, ungrease treatment device, sanding and polishing device, drying device, punching bracing means.
Stone material reducing mechanism is connected with debugging apparatus by screening plant; Debugging apparatus by synthesizer with build device and be connected; Building device is connected with ungrease treatment device by stripper apparatus; Ungrease treatment device is connected with drying device by sanding and polishing device; Sanding and polishing device is connected with punching bracing means by drying device.
Below the system of embodiment 4 is described in detail:
Stone material reducing mechanism: pulverize and the stone material after pulverizing is delivered to screening plant for stone material;
Screening plant: for selecting pure natural quartz ore, reject in stone material the super target element of radiativity and by screening afterwards stone material be delivered to debugging apparatus;
Debugging apparatus: for debugging sandstone ratio (sandstone debugging ratio, 80 order white quartz sands 20%, 60 orders white quartz sand 30%, four ten order white quartz sand 30%, six ten order ecru ores in sand form 20%) and the sandstone after debugging is delivered to synthesizer;
Synthesizer: for the sandstone to after debugging, use unsaturated polyester (UP) tree to add synthetic, and the sandstone after synthetic is delivered to and builds device; Wherein, unsaturated polyester resin can be that we for example, at the glue claiming in word: CXK-260 glue, 460 glue, ABS803, MEK (acetone), AB glue quick-dry type, AA201 glue, CXK-A2 instant glue, 502 glue;
Build device: for the sandstone to after synthetic, according to the mould of engraving, build, wherein, the mould of engraving refers to: according to product design demand, engraved die; According to the mould of engraving, build and refer to: mould is built at normal temperatures and carried out, the design temperature of normal temperature is between >-20～200 ℃;
Stripper apparatus: carry out demoulding processing for the product to after building;
Ungrease treatment device: carry out industrial buck flushing for the product surface after the demoulding is processed; Wherein, industrial buck can be following kind: sodium carbonate, industrial caustic soda (NaOH), the heavy alkali (sodium acid carbonate) of industry;
Sanding and polishing device: carry out sanding and polishing for the product to after ungrease treatment; Wherein, polishing refers to that product polishes with 40 order sand paper, removes the surperficial loose grains of sand, increases the stereovision of product in effect; Polishing is portioned product needs, and surface uses 240 order waterproof abrasive papers to carry out sanding and polishing processing;
Drying device: carry out airing for the product to after sanding and polishing; Wherein, airing process be product treatment complete after, ventilating or having sun place to put 24 hours, be conducive to the complete reaction of product, increase the firmness of product;
Punching bracing means: for the metope for dissimilar, take corresponding punching reinforcement means, the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
Except the system that said apparatus forms, can also also realize technical scheme of the present invention by following installation composition system, be described as follows:
Stone material reducing mechanism, screening plant can be merged into a crushing and screening device;
Stripper apparatus, ungrease treatment device can be merged into a demoulding ungrease treatment device;
Sanding and polishing device, drying device can be merged into a sanding and polishing drying device;
Debugging apparatus, synthesizer, build consistent with in Fig. 4 of device, punching bracing means.
Certainly, the merging mode of device is a lot, and being not limited to the above-mentioned mode of enumerating is the protection domain that the above-mentioned mode of enumerating can not limit this patent.
Certainly, can to realize i.e. device by hardware entities be independently corresponding with hardware entities for above-mentioned single assembly; Also can be a plurality of devices be realized by a hardware entities is the corresponding hardware entities of a plurality of devices.
By implementing technical scheme of the present invention, solved that resource-constrained, cost are high, materials size large, radioactivity, unrepairable and inflexible problem is installed.
Novel synthesis of artificial stone material, can carry out the installation of different ways according to various different metopes, has solved lithotome the basic high problem that requires is installed, and directly can reinforce in the punching of the surface of stone material, then hole for nailing is carried out to joint filling repairing; Novel synthesis of artificial stone material, applicable various different metopes are installed, and have solved lithotome and have just hung the problem that basic cost is high; Novel synthesis of artificial stone material, has recoverability, and at product, so long as not comminuted destruction in the situation that, the synthetic raw material of enabled production is repaired product; Novel synthesis of artificial stone material, can be fixed on different screws on various base surfaces, and installation operability is large, flexible.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. synthesis of artificial stone material is installed all kinds of body of wall methods, it is characterized in that, comprises the following steps:
The ratio of the sandstone after debugging screening is also used unsaturated polyester (UP) tree to add and is synthesized;
For the sandstone after synthetic, build and carry out the demoulding, ungrease treatment;
For dissimilar metope, take corresponding punching reinforcement means, the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
2. method according to claim 1, it is characterized in that, the process of the ratio of the sandstone after debugging screening is as follows: sandstone debugging ratio is: 80 order white quartz sand 20%, six ten order white quartz sands 30%, 40 order white quartz sand 30%, six ten order ecru ores in sand form 20%.
3. method according to claim 2, is characterized in that, uses unsaturated polyester (UP) tree to add synthetic process to be: for the sandstone after debugging, use unsaturated polyester (UP) tree to add synthetic, wherein, unsaturated polyester resin refers to stickum.
4. method according to claim 3, is characterized in that, this stickum is glue.
5. method according to claim 4, is characterized in that, dissimilar metope comprises: concrete wall surface, lightgage steel joist wall, steel structure surface.
6. method according to claim 5, is characterized in that, the punching reinforcement means that dissimilar metope is corresponding is:
For concrete wall surface, carry out reality subsides and punch and adopt setscrew to reinforce; For lightgage steel joist wall, add woodwork plate and reinforce and adopt dozen self-tapping screw to reinforce; For steel structure surface, carry out reality subsides and punch and adopt angle bar screw to reinforce.
7. method according to claim 1, is characterized in that, for the sandstone after synthetic, builds and carries out after the demoulding, ungrease treatment, for dissimilar metope, take, before corresponding punching reinforcement means, also to comprise: for the product after degreasing, carry out sanding and polishing processing.
8. method according to claim 7, is characterized in that, for the product after degreasing, carry out after sanding and polishing processing, for dissimilar metope, take before corresponding punching reinforcement means, also comprise: for the product after sanding and polishing, carry out airing processing.
9. synthesis of artificial stone material is installed all kinds of walling systems, it is characterized in that, comprising: crushing and screening device, debug synthesizer, build demoulding degreasing plant, punching bracing means; Crushing and screening device by debugging synthesizer with build demoulding degreasing plant and be connected; Debugging synthesizer is connected with punching bracing means by building demoulding degreasing plant; Crushing and screening device, screens for the sandstone to after pulverizing; Debugging synthesizer, synthetic for debugging the ratio of the sandstone after screening and using unsaturated polyester (UP) tree to add; Build demoulding degreasing plant, for building for the sandstone after synthetic and carrying out the demoulding, ungrease treatment; Punching bracing means, for the metope for dissimilar, takes corresponding punching reinforcement means, and the product after the demoulding, ungrease treatment is punched and reinforces and hole for nailing is carried out to joint filling repairing.
10. system according to claim 9, is characterized in that, debugging synthesizer is synthetic for debugging the ratio of the sandstone after screening and using unsaturated polyester (UP) tree to add; Wherein, sandstone debugging ratio is: 80 order white quartz sand 20%, six ten order white quartz sand 30%, four ten order white quartz sand 30%, six ten order ecru ores in sand form 20%; Wherein, use the synthetic process of unsaturated polyester (UP) tree interpolation to be: for the sandstone after debugging, use unsaturated polyester (UP) tree to add and synthesize, wherein, unsaturated polyester resin refers to stickum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310548792.1A CN103572934A (en) | 2013-11-08 | 2013-11-08 | Method and system for compounding artificial stone materials to be mounted on various walls |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310548792.1A CN103572934A (en) | 2013-11-08 | 2013-11-08 | Method and system for compounding artificial stone materials to be mounted on various walls |
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| CN103572934A true CN103572934A (en) | 2014-02-12 |
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| CN201310548792.1A Pending CN103572934A (en) | 2013-11-08 | 2013-11-08 | Method and system for compounding artificial stone materials to be mounted on various walls |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0839527A (en) * | 1994-08-02 | 1996-02-13 | Tokai Rubber Ind Ltd | Method for forming pattern on surface of concrete |
| CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
| CN1873158A (en) * | 2005-05-31 | 2006-12-06 | 林文新 | Paste arts and crafts by planting nails and anchors on facesheet of surface of wall |
-
2013
- 2013-11-08 CN CN201310548792.1A patent/CN103572934A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0839527A (en) * | 1994-08-02 | 1996-02-13 | Tokai Rubber Ind Ltd | Method for forming pattern on surface of concrete |
| CN1287980A (en) * | 2000-07-23 | 2001-03-21 | 骆荣泰 | Process for mfg. synthetic stone |
| CN1873158A (en) * | 2005-05-31 | 2006-12-06 | 林文新 | Paste arts and crafts by planting nails and anchors on facesheet of surface of wall |
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Application publication date: 20140212 |