CN103571504A - Novel heat recovery coke oven riser bridge pipe lining and local repairing method thereof - Google Patents
Novel heat recovery coke oven riser bridge pipe lining and local repairing method thereof Download PDFInfo
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- CN103571504A CN103571504A CN201310521753.2A CN201310521753A CN103571504A CN 103571504 A CN103571504 A CN 103571504A CN 201310521753 A CN201310521753 A CN 201310521753A CN 103571504 A CN103571504 A CN 103571504A
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- mould material
- castable
- coke oven
- heat recovery
- iron plate
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Abstract
The invention relates to a novel heat recovery coke oven riser bridge pipe lining and a local repairing method thereof, belonging to the field of a heat recovery coke oven and solving the problems that an iron plate at the damaged part is cut off, and directly repaired by a castable, thus the structural strength is low and the lasting time is short. The novel heat recovery coke oven riser bridge pipe lining is characterized in that a steel reinforcement network is arranged in the castable. The local repairing method for burnt castable comprises the steps of: completely closing suction regulating bricks at the damaged side through a fire regulation worker, cutting off the burnt part on the side wall of the riser bridge pipe through gas cutting equipment, cleaning the residual burnt castable, additionally installing the reinforcement network in the castable-poured lining, placing the reinforcement network at the position which is used for constructing the castable, constructing the damaged part with the castable so that the reinforcement network is positioned in the middle of the castable, and leaving a 25mm gap between the outer side of the castable and the inner side of the side wall; constructing the castable into a wall along with the reinforcement network, leveling a wall surface, paving a heat-insulation plate at the gap, welding the cut iron plate back to the original position, and coating asphalt paint. According to the novel heat recovery coke oven riser bridge pipe lining and the local repairing method thereof, the strength of the castable is greatly enhanced, and the service life of the repaired riser bridge pipe is prolonged.
Description
Technical field
The invention belongs to heat recovery coke oven technical field, be specifically related to New Type Coke Oven with Heat Recovery rising bridge tube liner and sectional repair method thereof.
Background technology
Heat recovery coke oven is negative-pressure operation in process of production, high-temp waste gas after coke oven internal combustion imports rising bridge tube by the rising quirk on main wall, after be aggregated into effuser and enter waste heat boiler and transform generating, because rising bridge tube is inner, build by laying bricks or stones for mould material, through long actual motion, there is in varying degrees the phenomenons such as mould material comes off, appearance scaling loss in rising bridge tube both sides, cause rising bridge tube localized hyperthermia, the obstruction of rising quirk, coke oven machine, coke side temperature and suction uneven, the validity of UTILIZATION OF VESIDUAL HEAT IN is had a negative impact simultaneously; Prior art, takes in the situation that coke oven does not stop production, and damaged location appearance iron plate is sliced off, and directly uses mould material reparation, and structural strength is lower, and the time length is shorter.
Summary of the invention
The present invention solves the problem that prior art exists, and New Type Coke Oven with Heat Recovery rising bridge tube liner and sectional repair method thereof are provided.
The present invention solves the problems of the technologies described above the technical scheme of taking to be:
New Type Coke Oven with Heat Recovery rising bridge tube liner, comprises mould material, is characterized in: in described mould material, be provided with reinforcing mat.
Heat recovery coke oven rising bridge tube method for repairing inner lining, is characterized in: its concrete steps comprise:
The first step will be damaged the suction adjusting brick Close All of side;
Second step slices off iron plate corresponding to rising bridge tube sidewall mould material scaling loss position with gas cutting equipment;
The 3rd step is removed the residual bad mould material of watering;
In the liner that the 4th step is built by laying bricks or stones in mould material, install reinforcing mat additional: reinforcing mat is placed in to the position of preparing to build by laying bricks or stones mould material, makes reinforcing bar wire side and rising bridge tube parallel sidewalls and apart from rising bridge tube sidewall certain distance;
The 5th step is built damaged location by laying bricks or stones by mould material, makes reinforcing mat be positioned at mould material middle part, the gap of reserved 25mm between mould material outside and inside sidewalls; Along reinforcing mat, build into mould material by laying bricks or stones wall, floating metope;
The 6th step is put after 60 minutes until the floating metope of the 5th step is cool, and with mixing with high temperature resistant cement containing the mould material of 12% moisture content, the inner grouting of backward mould material wall cracking is also floating;
The 7th step is at the gap location paving thermal baffle of the reserved 25mm of the 5th step;
The 8th step welds go back to by the iron plate of cutting off the position that second step gas cutting equipment slices off iron plate;
The 9th step pitching paint on the iron plate welding.
The present invention compared with prior art, has following beneficial effect:
The present invention adopts the method that installs reinforcing mat in mould material additional, and the intensity of mould material is significantly improved, and makes the rising bridge tube life after maintenance.
Accompanying drawing explanation
Fig. 1 is the structural representation that reinforcing mat is installed in the present invention additional in mould material;
Fig. 2 is rising bridge tube scaling loss of the present invention position.
In figure: 1-rising bridge tube sidewall; 2-mould material; 3-reinforcing mat; 4-iron plate.
Embodiment
As shown in Figure 1, New Type Coke Oven with Heat Recovery rising bridge tube liner, comprises mould material 2, is characterized in: in described mould material 2, be provided with reinforcing mat 3.
Heat recovery coke oven rising bridge tube method for repairing inner lining, is characterized in: its concrete steps comprise:
The first step firer is the suction adjusting brick Close All that damages side;
As shown in Figure 2, the iron plate 4 use gas cutting equipments that rising bridge tube sidewall mould material scaling loss position is corresponding slice off second step;
The 3rd step is removed the residual bad mould material of watering;
In the liner that the 4th step is built by laying bricks or stones in mould material, install reinforcing mat 3 additional: reinforcing mat is placed in to the position of preparing to build by laying bricks or stones mould material, makes reinforcing bar wire side and rising bridge tube parallel sidewalls and apart from rising bridge tube sidewall certain distance;
The 5th step is built damaged location by laying bricks or stones by mould material 2, makes reinforcing mat 3 be positioned at mould material 2 middle parts, the gap of reserved 25mm between mould material outside and inside sidewalls; Along reinforcing mat 3, build into mould material by laying bricks or stones wall, floating metope;
The 6th step is put after 60 minutes until the floating metope of the 5th step is cool, and with mixing with high temperature resistant cement containing the mould material of 12% moisture content, the inner grouting of backward mould material wall cracking is also floating;
The 7th step is at the gap location paving thermal baffle of the reserved 25mm of the 5th step;
The 8th step welds go back to by the iron plate of cutting off 4 position that second step gas cutting equipment slices off iron plate 4;
The 9th step pitching paint on the iron plate welding.
Claims (2)
1. New Type Coke Oven with Heat Recovery rising bridge tube liner, comprises mould material (2), it is characterized in that: in described mould material (2), be provided with reinforcing mat (3).
2. heat recovery coke oven rising bridge tube method for repairing inner lining, is characterized in that: its concrete steps comprise:
The first step will be damaged the suction adjusting brick Close All of side;
Second step slices off iron plate (4) corresponding to rising bridge tube sidewall mould material scaling loss position with gas cutting equipment;
The 3rd step is removed the residual bad mould material of watering;
In the liner that the 4th step is built by laying bricks or stones in mould material (2), install reinforcing mat (3) additional: reinforcing mat (3) is placed in to the position of preparing to build by laying bricks or stones mould material (2); Make reinforcing bar wire side and rising bridge tube parallel sidewalls and apart from rising bridge tube sidewall certain distance;
The 5th mould material for step (2) is built damaged location by laying bricks or stones, makes reinforcing mat (3) be positioned at mould material (2) middle part, the gap of reserved 25mm between mould material outside and inside sidewalls; Along reinforcing mat (3), build into mould material by laying bricks or stones wall, floating metope;
The 6th step is put after 60 minutes until the floating metope of the 5th step is cool, and with mixing with high temperature resistant cement containing the mould material of 12% moisture content, the inner grouting of backward mould material wall cracking is also floating;
The 7th step is at the gap location paving thermal baffle of the reserved 25mm of the 5th step;
The 8th step welds go back to by the iron plate of cutting off (4) position that second step gas cutting equipment slices off iron plate (4);
The 9th step pitching paint on the iron plate welding.
Priority Applications (1)
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CN201310521753.2A CN103571504A (en) | 2013-10-29 | 2013-10-29 | Novel heat recovery coke oven riser bridge pipe lining and local repairing method thereof |
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CN201310521753.2A CN103571504A (en) | 2013-10-29 | 2013-10-29 | Novel heat recovery coke oven riser bridge pipe lining and local repairing method thereof |
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CN103571504A true CN103571504A (en) | 2014-02-12 |
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CN201310521753.2A Pending CN103571504A (en) | 2013-10-29 | 2013-10-29 | Novel heat recovery coke oven riser bridge pipe lining and local repairing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104031661A (en) * | 2014-06-06 | 2014-09-10 | 山西沁新能源集团股份有限公司 | Method for reinforcing and maintaining clean-type heat recovery coke furnace gas gathering system |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05186774A (en) * | 1992-01-14 | 1993-07-27 | Nkk Corp | Coke oven riser |
CN2729544Y (en) * | 2004-09-14 | 2005-09-28 | 山东鲁阳股份有限公司 | Lining of cleaning coke oven gas collecting pipe |
CN101261079A (en) * | 2007-09-11 | 2008-09-10 | 李朝侠 | Large area air outlet fluidized calcining furnace refractory lining |
CN101338203A (en) * | 2008-07-09 | 2009-01-07 | 山东日照焦电有限公司 | Cleaning type gas bridge pipe for thermal recovery coke oven |
CN201281352Y (en) * | 2008-10-10 | 2009-07-29 | 山西兴高能源股份有限公司 | Flue inserting plate |
CN102268269A (en) * | 2011-07-06 | 2011-12-07 | 中冶焦耐(大连)工程技术有限公司 | Method for drawing raw coal gas out of coke oven |
-
2013
- 2013-10-29 CN CN201310521753.2A patent/CN103571504A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05186774A (en) * | 1992-01-14 | 1993-07-27 | Nkk Corp | Coke oven riser |
CN2729544Y (en) * | 2004-09-14 | 2005-09-28 | 山东鲁阳股份有限公司 | Lining of cleaning coke oven gas collecting pipe |
CN101261079A (en) * | 2007-09-11 | 2008-09-10 | 李朝侠 | Large area air outlet fluidized calcining furnace refractory lining |
CN101338203A (en) * | 2008-07-09 | 2009-01-07 | 山东日照焦电有限公司 | Cleaning type gas bridge pipe for thermal recovery coke oven |
CN201281352Y (en) * | 2008-10-10 | 2009-07-29 | 山西兴高能源股份有限公司 | Flue inserting plate |
CN102268269A (en) * | 2011-07-06 | 2011-12-07 | 中冶焦耐(大连)工程技术有限公司 | Method for drawing raw coal gas out of coke oven |
Non-Patent Citations (1)
Title |
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励军等: "宝钢干熄焦内衬维护技术的进步", 《宝钢技术》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104031661A (en) * | 2014-06-06 | 2014-09-10 | 山西沁新能源集团股份有限公司 | Method for reinforcing and maintaining clean-type heat recovery coke furnace gas gathering system |
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Application publication date: 20140212 |