CN103570301B - A kind of ultraviolet light polymerization engineering materials and using method thereof - Google Patents

A kind of ultraviolet light polymerization engineering materials and using method thereof Download PDF

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Publication number
CN103570301B
CN103570301B CN201310564227.4A CN201310564227A CN103570301B CN 103570301 B CN103570301 B CN 103570301B CN 201310564227 A CN201310564227 A CN 201310564227A CN 103570301 B CN103570301 B CN 103570301B
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parts
water
cement
soluble polymer
cured resin
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CN103570301A (en
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祝建中
陈冠寰
陈靓
朱瑞瑞
丁莹
史海波
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Hohai University HHU
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NANJING LONGZU WATER CONSERVANCY TECHNOLOGY Co Ltd
Hohai University HHU
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  • Treatment Of Sludge (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention discloses a kind of ultraviolet light polymerization engineering materials, it is characterized in that comprising following component: water-soluble polymer UV-cured resin 1 ~ 5 part, 10 ~ 15 parts, flyash, cement 5 ~ 10 parts, green stone or sandstone 5 ~ 10 parts, containing 40 ~ 70 parts organic, mud, with parts by weight.The present invention makes full use of the feature of water-soluble polymer UV-cured resin snap cure after UV-irradiation, and the engineering materials of preparation has the performance of high antiseepage, high cracking resistance and anti-sulphates corrosive, is suitable for hydro project material.

Description

A kind of ultraviolet light polymerization engineering materials and using method thereof
Technical field
The present invention relates to a kind of engineering materials, be specifically related to a kind of ultraviolet light polymerization engineering materials, be mainly used in water conservancy project building field.
Background technology
By adding the gelling material such as cement, flyash, low for original intensity, that Pollution risk is high organic silt can be treated as intensity higher, the civil material substantially harmless to environment, reach turn waste into wealth, the object of changing waste into resources, there is very high economic benefit and environment protection significance.
Existing research curing sludge intensity, mostly between 100kPa ~ 6MPa, is of limited application.And it is less in the research of impervious, cracking resistance and freezing corrosion ability to engineering materials.Because the steel bar corrosion caused from ocean environment, chloride contamination, microfracture destroys, saltings vitriol can cause concrete structure to ftracture to concrete erosion, reduce work-ing life, be unfavorable for the maintenance of engineering, therefore curing sludge to be applied to hydro project field, just need the performance strengthening the aspects such as impervious, cracking resistance and freezing corrosion.
Summary of the invention
Goal of the invention: to the object of the invention is to for hydro project the high request of the engineering materials such as concrete, mortar in impervious, cracking resistance and freezing corrosion ability, provides the ultraviolet light polymerization engineering materials of a kind of high antiseepage, high cracking resistance and anti-sulphates corrosive.
Another object of the present invention is to the using method that this ultraviolet light polymerization engineering materials is provided.
Technical scheme: ultraviolet light polymerization engineering materials of the present invention, comprises following component: water-soluble polymer UV-cured resin 1 ~ 5 part, 10 ~ 15 parts, flyash, cement 5 ~ 10 parts, green stone or sandstone 5 ~ 10 parts, containing 40 ~ 70 parts organic, mud, with parts by weight.
Preferably, described water-soluble polymer UV-cured resin is one or more in waterborne polyurethane resin, water-based epoxy acrylic resin, ethene-vinyl acetate, polyacrylamide and alkyl acid resin.
Described is training of channel mud containing organic mud, and organic content is 1 ~ 5%, by weight percentage.
Described cement is quick-drying rapid hardening cement.
The using method of described ultraviolet light polymerization engineering materials is, first by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, again water-soluble polymer UV-cured resin is slowly added, be stirred to the test specimen making the shape of needs evenly.
After resinous polymer emulsion is mixed in whipping process, due to small molecules resinous polymer uniform particles be dispersed among grout, form resinous polymer cement slurry.Polymer gel progressively film-forming while hydrated cementitious, meanwhile, the Ca (OH) in liquid phase 2also reach capacity state thereupon, at this moment the surface coverage resin polymerization composition granule of hydrated cementitious composition granule.Proceeding along with hydrated reaction of cement, the moisture in modified cement mortar is constantly used, and the hydrated product of cement gets more and more, and water mudrock structure is formed gradually, and resin polymerization composition granule is dispersed in the space of sand-cement slurry gradually.Due to the continuous loss of moisture, the moisture in pore is fewer and feweri, Behavior of Hardened Cement Paste together with resinous polymer granular cementation, on hydrolysis product of cement surface close by polymeric membrane, and sealer coat is just in hydrolysis product of cement and surface of aggregate plays cohesive action.Resin polymerization composition granule has improvement result to the space in sand-cement slurry.Along with constantly carrying out of hydrated cementitious, flocculation resin polymerization composition granule together is progressively absorbed along with moisture wherein and is volatilized, the three-dimensional net structure that final formation runs through mutually, and then the internal structure improving Behavior of Hardened Cement Paste.Due to the film-forming principle of resinous polymer in sand-cement slurry, adhesive property and the penetrating quality of mortar are improved.
Water soluble resin has soluble in water, easily disperses, easily and the advantage such as sand-cement slurry stirring.Flyash, cement and containing after adding water-soluble polymer UV-cured resin in organic sludge mixture, the physically encapsulation effect produced and the chemical action occurred between polar group and hydrolysis product of cement, carrying out and the Early-age behavior of hydrated cementitious can be affected, and water-soluble ultraviolet light curing resin is after uviolizing, energy fast setting, and do not ftracture, do not shrink, weather resistance is good, is excellent engineering materials.
The present invention compared with prior art, its beneficial effect is: pass into and add water-soluble polymer UV-cured resin, the pressure-proof and snap-resistent of the conventional material curing sludge engineering materialss such as cement can be increased, the more important thing is and performances such as increasing impervious, cracking resistance and freezing corrosion make this project material can be advantageously applied to hydro project field.
Embodiment
Below technical solution of the present invention is described in detail, but protection scope of the present invention is not limited to described embodiment.
embodiment 1:a kind of ultraviolet light polymerization engineering materials, comprises following component: water-soluble polymer UV-cured resin 1 part, 12 parts, flyash, cement 10 parts, sandstone 8 parts, containing 59 parts organic, mud, with parts by weight.Described water-soluble polymer UV-cured resin selects ethene-vinyl acetate.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, then water-soluble polymer UV-cured resin slowly to be added, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 10.2MPa, 28 days folding strength: 3.6MPa, seepage pressure: 1.8MPa.
embodiment 2:a kind of ultraviolet light polymerization engineering materials, comprises following component: water-soluble polymer UV-cured resin 2 parts, 12 parts, flyash, cement 10 parts, and green stone 8 parts, containing 58 parts organic, mud, with parts by weight.Described water-soluble polymer UV-cured resin selects waterborne polyurethane resin.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, then water-soluble polymer UV-cured resin slowly to be added, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 10.9MPa, 28 days folding strength: 3.9MPa, seepage pressure: 2.3MPa.
embodiment 3:a kind of ultraviolet light polymerization engineering materials, comprises following component: water-soluble polymer UV-cured resin 3 parts, 12 parts, flyash, cement 10 parts, and green stone 8 parts, containing 57 parts organic, mud, with parts by weight.Described water-soluble polymer UV-cured resin selects water-based epoxy acrylic resin.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, then water-soluble polymer UV-cured resin slowly to be added, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 13.9MPa, 28 days folding strength: 4.3MPa, seepage pressure: 2.4MPa.
embodiment 4:a kind of ultraviolet light polymerization engineering materials, comprises following component: water-soluble polymer UV-cured resin 4 parts, 12 parts, flyash, cement 10 parts, and green stone 8 parts, containing 56 parts organic, mud, with parts by weight.Described water-soluble polymer UV-cured resin selects polyacrylamide.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, then water-soluble polymer UV-cured resin slowly to be added, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 11.3MPa, 28 days folding strength: 3.7MPa, seepage pressure: 2.4MPa.
embodiment 5:a kind of ultraviolet light polymerization engineering materials, comprises following component: water-soluble polymer UV-cured resin 5 parts, 12 parts, flyash, cement 10 parts, and green stone 8 parts, containing 55 parts organic, mud, with parts by weight.Described water-soluble polymer UV-cured resin selects alkyl acid resin.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, then water-soluble polymer UV-cured resin slowly to be added, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 9.7MPa, 28 days folding strength: 2.9MPa, seepage pressure: 2.1MPa.
comparative example:solidification engineering materials, comprises following component: 12 parts, flyash, cement 10 parts, and green stone 8 parts, containing 60 parts organic, mud, with parts by weight.
First by flyash, cement, green stone or sandstone, containing after the mixing of organic mud use water, be stirred to the test specimen making the shape of needs evenly.
After testing: 28 days ultimate compression strength: 4.6MPa, 28 days folding strength: 1.9MPa, seepage pressure: 0.5MPa.
Find through contrast, the ultraviolet light polymerization engineering materials in embodiment 1-5, in ultimate compression strength, folding strength and seepage pressure, is all obviously better than the solidification engineering materials not adding water-soluble polymer UV-cured resin in comparative example.And add in several embodiments of water-soluble polymer UV-cured resin, when water-soluble polymer UV-cured resin is 3 parts, performance is obviously better than other several embodiments.
Carry out cracking resistance, freezing corrosion contrast to example 3 and comparative example, comparative example Young's modulus is 5200MPa in 28 days, and limit stretch value is less than 200 × 10 -6, example 3 Young's modulus is 3300MPa in 28 days, and limit stretch value is greater than 350 × 10 -6, the dry-shrinkage deformed comparative example lower than not adding water-soluble polymer UV-cured resin, has good elastoplasticity and resistance becomes ability, improves crack resistance.The corrosion-resistant COEFFICIENT K of example 3 falso bring up to 130% by 100% of comparative example, corrosion resistance also gets a promotion.
As mentioned above, although represented with reference to specific preferred embodiment and described the present invention, it shall not be construed as the restriction to the present invention self.Under the spirit and scope of the present invention prerequisite not departing from claims definition, various change can be made in the form and details to it.

Claims (2)

1. a ultraviolet light polymerization engineering materials, is characterized in that comprising following component: water-soluble polymer UV-cured resin 1 ~ 5 part, 10 ~ 15 parts, flyash, cement 5 ~ 10 parts, green stone or sandstone 5 ~ 10 parts, containing 40 ~ 70 parts organic, mud, with parts by weight; Wherein, described water-soluble polymer UV-cured resin is one or more in waterborne polyurethane resin, water-based epoxy acrylic resin, ethene-vinyl acetate, polyacrylamide and alkyl acid resin; Described is training of channel mud containing organic mud, and organic content is 1 ~ 5%, by weight percentage; Described cement is quick-drying rapid hardening cement.
2. the using method of ultraviolet light polymerization engineering materials according to claim 1, it is characterized in that: first by flyash, cement, green stone or sandstone, containing after the mixing of organic mud water, again water-soluble polymer UV-cured resin is slowly added, be stirred to the test specimen making the shape of needs evenly.
CN201310564227.4A 2013-11-14 2013-11-14 A kind of ultraviolet light polymerization engineering materials and using method thereof Active CN103570301B (en)

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CN108191312B (en) * 2018-01-18 2019-09-13 清华大学 A kind of photocuring sand mo(u)ld printing mortar and preparation method thereof
CN110228982A (en) * 2019-08-12 2019-09-13 佛山市涂无忧建材有限公司 A kind of inorganic artificial stone slab

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1526529A (en) * 2003-09-22 2004-09-08 济南大学 No-baking brick made of oil field sludge and its production process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1526529A (en) * 2003-09-22 2004-09-08 济南大学 No-baking brick made of oil field sludge and its production process

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