CN103568675A - Production method and device for engraved picture of density board - Google Patents

Production method and device for engraved picture of density board Download PDF

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Publication number
CN103568675A
CN103568675A CN201310456491.6A CN201310456491A CN103568675A CN 103568675 A CN103568675 A CN 103568675A CN 201310456491 A CN201310456491 A CN 201310456491A CN 103568675 A CN103568675 A CN 103568675A
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China
Prior art keywords
density board
picture
milling device
numerical controlled
carved
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CN201310456491.6A
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CN103568675B (en
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王智
黄祺
郭池
卞春雨
于圆
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SUZHOU BC TECHNOLOGIES Co Ltd
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SUZHOU BC TECHNOLOGIES Co Ltd
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Abstract

The invention relates to a production method for an engraved picture of a density board. The production method comprises the following steps: coating the surface of the density board with one layer of a material with the color different from that of the density board; analyzing a picture to be engraved and determining machining parameters of a numerical control engraving and milling machine; generating a machining cutter path of the numerical control engraving and milling machine according to the machining parameters; and fixing the density board and engraving the density board according to the machining cutter path of the numerical control engraving and milling machine. According to the production method for the engraved picture of the density board, the step of engraving is automatically finished by the numerical control engraving and milling machine so that the production method has high efficiency and accuracy. Furthermore, the invention further provides a production method for the engraved picture of the density board; the device can effectively and accurately engrave the picture on the density board according to the production method for the engraved picture of the density board.

Description

The preparation method of density board carving picture and device thereof
Technical field
The present invention relates to machine automatization engraving field, particularly relate to a kind of preparation method and device thereof of density board carving picture.
Background technology
Engraving is for a kind of traditional artistic expression, thereby it relies on, rejects and retains the shape corresponding part of wanting to portray object pattern is manifested.Density board also claims fiberboard, smooth surface is smooth, material is fine and closely woven, stable performance, edge firmly, good decorative property, matter is soft shock-resistant, easily processing is usually used in carving in decorations, hollow out, embossment and advertisement and carves characters etc.The density board planar materials third dimension of comparing is strong, outstanding successful, and solid wood engraving is not economical and practical again relatively, and is not subject to the restriction of size, yielding and ftracture, easier japanning.
At present, there is digital-controlled carving machine and the laser engraving machine for automatic depiction.But existing digital-controlled carving machine can only be carved gray-scale map or polar plot, cannot the common picture of direct engraving; And the carving depth of laser engraving machine is too shallow, cause the pattern finally carving out there is no obvious third dimension.Therefore, can only rely at present inefficiency, manual mode that accuracy is lower to carve picture.
Summary of the invention
Based on this, be necessary to provide a kind of preparation method and device thereof of carving the density board carving picture that picture efficiency is higher and accuracy is higher.
A preparation method for density board carving picture, comprises the steps:
On the surface of density board, apply one deck colouring discrimination in the material of described density board color;
Analyze picture to be carved, determine the machined parameters of numerical controlled engraving and milling device;
According to described machined parameters, generate the processing cutter track of numerical controlled engraving and milling device; And
Constant density plate, carves density board according to the processing cutter track of described numerical controlled engraving and milling device.
In an embodiment, on the described surface in density board, applied one deck colouring discrimination before the step of the material of described density board color therein, also comprise the steps:
According to picture to be carved, determine the size of density board.
In an embodiment, at described constant density plate, after the step of density board being carved according to the processing cutter track of described numerical controlled engraving and milling device, also comprise the steps: therein
The density board that completes engraving is cleared up.
In an embodiment, described colouring discrimination is that colouring discrimination is in the paint of described density board color in the material of described density board color therein.
In an embodiment, described paint is environment protection oil paint therein.
Therein in an embodiment, at described analysis picture to be carved, determine that in the step of machined parameters of numerical controlled engraving and milling device, described machined parameters comprises rotating speed, feed speed, path internal, machining angle.
Therein in an embodiment, the picture that described analysis is to be carved, determine that the step of the machined parameters of numerical controlled engraving and milling device comprises:
According to the shade of picture to be carved, determine rotating speed and the feed speed of numerical controlled engraving and milling device.
In an embodiment, the described shade according to picture to be carved determines that the rotating speed of numerical controlled engraving and milling device and the step of feed speed comprise therein:
Set maximum depth value;
Obtain pixel value corresponding to each pixel on picture to be carved;
By each pixel value corresponding conversion, it is depth coefficient;
The depth coefficient that all pixel values are corresponding is multiplied by respectively described maximum depth value, obtains the working depth of each pixel correspondence in density board; And
According to described working depth, determine rotating speed and the feed speed of numerical controlled engraving and milling device.
In addition, also be necessary to provide a kind of producing device of density board carving picture, it comprises processor and numerical controlled engraving and milling device, described processor is connected in numerical controlled engraving and milling device, described processor is for obtaining and analyze picture to be carved, determine the machined parameters of numerical controlled engraving and milling device, described numerical controlled engraving and milling device is for generating the processing cutter track of numerical controlled engraving and milling device according to machined parameters.
In an embodiment, described numerical controlled engraving and milling device comprises controller and graver therein, and described graver is connected in described controller, and described controller is controlled described graver according to the processing cutter track of numerical controlled engraving and milling device density board is carved.
The preparation method of above-mentioned density board carving picture, the picture analyzing result of numerical controlled engraving and milling device based on to be carved generates processing cutter track automatically, according to this processing cutter track, can complete the engraving to density board.And the surface of density board applies one deck colouring discrimination in the material of described density board color, complete after engraving, the part of the carved rejecting of density board presents the color of density board itself, and not carved part presents the color of coating material, thereby formation two tone image, has obvious stereoeffect.The step that the preparation method of above-mentioned density board carving picture completes engraving is completed automatically by numerical controlled engraving and milling device, therefore has higher efficiency and accuracy.In addition, also provide a kind of producing device of density board carving picture, this device can be carved picture efficiently and accurately according to the preparation method of above-mentioned density board carving picture in density board.
Accompanying drawing explanation
Fig. 1 is the flow chart of preparation method of the density board carving picture of an embodiment;
Fig. 2 is really the fix a number rotating speed of control engraving and milling machine and the flow chart of feed speed of an embodiment;
Fig. 3 is the schematic diagram of the density board through numerical control engraving and milling machined of an embodiment;
Fig. 4 is that Fig. 3 medium-density plate is along the view of A-A direction;
Fig. 5 is the structural representation of producing device of the density board carving picture of an embodiment;
Fig. 6 is that the producing device of the use density board carving picture of an embodiment is carved the actual effect figure that a photos obtains.
The specific embodiment
In order to solve current dependence manual mode, carve picture inefficiency, problem that accuracy is lower, present embodiment provides a kind of preparation method and device thereof of density board carving picture.Below in conjunction with specific embodiment, the preparation method of density board carving picture and device thereof are specifically described.
Please refer to Fig. 1, the preparation method of the density board carving picture that present embodiment provides, comprises the steps:
Step S110: apply one deck colouring discrimination in the material of described density board color on the surface of density board.In this step, can select black density plate for carving picture.Then on this black density plate, need to apply one deck colouring discrimination in the material of density board, the color of this coating material is not black, certainly preferably can form the comparatively obviously color of contrast with black, the follow-up like this picture carving out has more obvious third dimension.In the present embodiment, coating material be colouring discrimination in the paint of density board color, further, this paint can be selected environment protection oil paint.In order to make engraving effect better, one deck paint applying on density board surface should even thickness.
Step S120: analyze picture to be carved, determine the machined parameters of numerical controlled engraving and milling device.In this step, can adopt the machined parameters of special software analysis picture to be carved definite numerical controlled engraving and milling device.This special software first obtains picture to be carved, then analyzes the shade of each pixel on this picture to be carved, according to shade, can determine that this pixel correspondence needs the degree of depth of processing in density board.In brief, the color depth that is exactly certain pixel is larger, and it is also just darker that this pixel correspondence needs the degree of depth of processing in density board so, is that carving depth can solid represent image content like this by picture color corresponding conversion.In the present embodiment, working depth is to be determined by the shade of picture to be carved, and actually adds man-hour, and working depth is that rotating speed and the feed speed of numerical controlled engraving and milling device determines.Therefore first need to determine with the shade of picture to be carved rotating speed and the feed speed of numerical controlled engraving and milling device.Please refer to Fig. 2, according to the shade of picture to be carved, determine that the rotating speed of numerical controlled engraving and milling device and the step of feed speed comprise:
Step S210: set maximum depth value.According to the thickness of density board, a maximum depth value can be first set, maximum depth value is exactly the depth capacity that numerical controlled engraving and milling device can be worked in density board.This maximum depth value should be less than the thickness of density board in theory, avoids the situation that occurs hollow out density board to occur.
Step S220: obtain pixel value corresponding to each pixel on picture to be carved.In this step, adopt exactly special software to obtain pixel value corresponding to each pixel on picture to be carved.
Step S230: be depth coefficient by each pixel value corresponding conversion.The number range of depth coefficient is 0~1.
Step S240: depth coefficient corresponding to all pixel values is multiplied by described maximum depth value, obtains the working depth (in Fig. 4, working depth is represented by a) of each pixel correspondence in density board.Because the number range of depth coefficient is 0~1, therefore, depth coefficient corresponding to all pixel values is multiplied by the working depth that maximum depth value obtains and is just limited in maximum depth value with interior.
Step S250: rotating speed and the feed speed of determining numerical controlled engraving and milling device according to described working depth.The degree of depth that need to process according to each pixel value, rotating speed and the feed speed of numerical controlled engraving and milling device while determining each pixel value of processing.Such as when the darker pixel value of a certain color of processing, corresponding working depth is just darker, and now the rotating speed of definite numerical controlled engraving and milling device and feed speed just should be larger, and certain concrete rotating speed and feed speed is to be determined by concrete working depth.
In addition,, in step S120, machined parameters also comprises path internal, machining angle.Incorporated by reference to Fig. 3, numerical controlled engraving and milling device, when processing density board, take processing mode processing line by line, and path internal (in Fig. 3, path internal is represented by b) is exactly for determining the parameter of the distance between adjacent two row.Be understandable that, path internal is less, and the image carving out is finer and smoother, but workload is also larger; Path internal is less, and workload is less, but the image effect carving out is poorer.Therefore, should select according to actual needs moderate path internal.Machining angle (in Fig. 3, machining angle is represented by c) refers to and adds line by line man-hour, the angle of every a line and density board side, and this angle can be any one angle in 0~180 degree.In addition, machined parameters also comprises working width (in Fig. 3, working width is represented by d), and working width refers to the width of every a line processing.
Step S130: the processing cutter track that generates numerical controlled engraving and milling device according to described machined parameters.In this step, according to machined parameters definite in step S120, can generate the processing cutter track of numerical controlled engraving and milling device.
Step S140: constant density plate, according to the processing cutter track of described numerical controlled engraving and milling device, density board is carved.In this step, according to the processing cutter track of numerical controlled engraving and milling device, the graver of numerical controlled engraving and milling device can process each pixel on picture to be carved in density board.
In addition, in the present embodiment, before step S110, also comprise the steps:
Step S100: the size of determining density board according to picture to be carved.Because the size of picture to be carved differs, therefore need to determine according to picture to be carved the size of density board.In order to avoid use and cause waste compared with large density board compared with little picture, or cannot complete engraving compared with large picture because of the density board of selection of small.
After step S140, also comprise the steps:
Step S150: the density board that completes engraving is cleared up.In the density board of just having carved, may contain some wood chip fragments, in order clearly to represent carved image, after completing engraving, also need density board to clean out.
The preparation method of above-mentioned density board carving picture, the picture analyzing result of numerical controlled engraving and milling device based on to be carved generates processing cutter track automatically, according to this processing cutter track, can complete the engraving to density board.And the surface of density board applies one deck colouring discrimination in the material of described density board color, complete after engraving, the part of the carved rejecting of density board presents the color of density board itself, and not carved part presents the color of coating material, thereby formation two tone image, has obvious stereoeffect.The step that the preparation method of above-mentioned density board carving picture completes engraving is completed automatically by numerical controlled engraving and milling device, therefore has higher efficiency and accuracy.
A kind of producing device of density board carving picture is also provided in addition.Please refer to Fig. 5, the producing device 300 of the density board carving picture that present embodiment provides comprises processor 310 and numerical controlled engraving and milling device 320.Processor 310 is connected in numerical controlled engraving and milling device 320.
Processor 310, for obtaining and analyze picture to be carved, is determined the machined parameters of numerical controlled engraving and milling device, and numerical controlled engraving and milling device 320 is for generating the processing cutter track of numerical controlled engraving and milling device according to machined parameters.Numerical controlled engraving and milling device 320 comprises controller and graver, and graver is connected in controller, and controller is controlled graver according to the processing cutter track of numerical controlled engraving and milling device density board is carved.Specific process is carried out according to the preparation method of above-mentioned density board carving picture, does not repeat them here.In addition, it is the wood carving cutters of 30~90 degree that graver can be selected angle, the angle major decision of graver the width of every a line processing.
The producing device 300 of above-mentioned density board carving picture can be carved any image efficiently and accurately according to the preparation method of above-mentioned density board carving picture in density board.Fig. 6 has provided and has used the producing device 300 of above-mentioned density board carving picture to carve the actual effect figure that photos obtain.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (10)

1. a preparation method for density board carving picture, comprises the steps:
On the surface of density board, apply one deck colouring discrimination in the material of described density board color;
Analyze picture to be carved, determine the machined parameters of numerical controlled engraving and milling device;
According to described machined parameters, generate the processing cutter track of numerical controlled engraving and milling device; And
Constant density plate, carves density board according to the processing cutter track of described numerical controlled engraving and milling device.
2. the preparation method of density board carving picture according to claim 1, is characterized in that, on the described surface in density board, applies one deck colouring discrimination before the step of the material of described density board color, also comprises the steps:
According to picture to be carved, determine the size of density board.
3. the preparation method of density board carving picture according to claim 1, is characterized in that, at described constant density plate, after the step of density board being carved according to the processing cutter track of described numerical controlled engraving and milling device, also comprises the steps:
The density board that completes engraving is cleared up.
4. the preparation method of density board carving picture according to claim 1 and 2 and device thereof, is characterized in that, described colouring discrimination is that colouring discrimination is in the paint of described density board color in the material of described density board color.
5. the preparation method of density board carving picture according to claim 4, is characterized in that, described paint is environment protection oil paint.
6. the preparation method of density board carving picture according to claim 1, it is characterized in that, at described analysis picture to be carved, determine that in the step of machined parameters of numerical controlled engraving and milling device, described machined parameters comprises rotating speed, feed speed, path internal, machining angle.
7. the preparation method of density board carving picture according to claim 6, is characterized in that, the picture that described analysis is to be carved determines that the step of the machined parameters of numerical controlled engraving and milling device comprises:
According to the shade of picture to be carved, determine rotating speed and the feed speed of numerical controlled engraving and milling device.
8. the preparation method of density board carving picture according to claim 7, is characterized in that, the described shade according to picture to be carved determines that the rotating speed of numerical controlled engraving and milling device and the step of feed speed comprise:
Set maximum depth value;
Obtain pixel value corresponding to each pixel on picture to be carved;
By each pixel value corresponding conversion, it is depth coefficient;
The depth coefficient that all pixel values are corresponding is multiplied by respectively described maximum depth value, obtains the working depth of each pixel correspondence in density board; And
According to described working depth, determine rotating speed and the feed speed of numerical controlled engraving and milling device.
9. the producing device of a density board carving picture, it is characterized in that, comprise processor and numerical controlled engraving and milling device, described processor is connected in numerical controlled engraving and milling device, described processor is for obtaining and analyze picture to be carved, determine the machined parameters of numerical controlled engraving and milling device, described numerical controlled engraving and milling device is for generating the processing cutter track of numerical controlled engraving and milling device according to machined parameters.
10. the producing device of density board carving picture according to claim 9, it is characterized in that, described numerical controlled engraving and milling device comprises controller and graver, described graver is connected in described controller, and described controller is controlled described graver according to the processing cutter track of numerical controlled engraving and milling device density board is carved.
CN201310456491.6A 2013-09-29 2013-09-29 The preparation method of density board carving picture and device thereof Expired - Fee Related CN103568675B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111976358A (en) * 2020-07-23 2020-11-24 东莞市志强木艺制品有限公司 Composite material for displaying carved suspended pictures and texts on packaging box and manufacturing method thereof

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FR2608797A1 (en) * 1986-12-23 1988-06-24 Cauwet Claude IMPROVEMENTS TO AUTOMATIC ENGRAVING PROCESSES
CN1361021A (en) * 2000-12-29 2002-07-31 北京亿美网科技有限公司 Numerically controlled laser carving method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111976358A (en) * 2020-07-23 2020-11-24 东莞市志强木艺制品有限公司 Composite material for displaying carved suspended pictures and texts on packaging box and manufacturing method thereof

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