CN103568319B - A kind of process equipment of plastic conduit connecting piece and method - Google Patents
A kind of process equipment of plastic conduit connecting piece and method Download PDFInfo
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- CN103568319B CN103568319B CN201310558102.0A CN201310558102A CN103568319B CN 103568319 B CN103568319 B CN 103568319B CN 201310558102 A CN201310558102 A CN 201310558102A CN 103568319 B CN103568319 B CN 103568319B
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- cylinder
- branched pipe
- supervisor
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- fixed
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Abstract
The invention discloses a kind of process equipment and method of plastic conduit connecting piece, comprise operating platform, operating platform center is provided with the first fixture can fixing or discharge supervisor, be positioned at multiple second fixtures fixed or discharge branched pipe of the first fixture periphery, make the second fixture along the operating platform radially driving mechanism of movement and heater block moving up and down, its advantage supervisor is fixed with the first fixture, with the second fixture, multiple branched pipe is fixed, the port of branched pipe aligns with the connecting hole of supervisor, heater block moves down the connecting hole making the medial surface of heater block be close to supervisor, driving mechanism promotes branched pipe to being close to the lateral surface of heater block, heater block heating is melted outside connecting hole with branched pipe inner face simultaneously, after removing heater block, driving mechanism continues to promote branched pipe and the inner face of branched pipe is docked with connecting hole to merge, and sewer pipe completes, and it welds one by one relative to traditional craft, has efficiency high, the advantage that yield rate is high.
Description
Technical field
The present invention relates to a kind of process equipment and method of plastic conduit connecting piece, especially relate to a kind of process equipment and method of Bulk plastic pipeline connecting piece.
Background technology
Having a kind of plastic conduit connecting piece, can be water tubular union or other pipeline connecting parts, and it includes a supervisor and multiple branched pipe, and multiple branched pipe is distributed in the outside of supervisor, and the tube chamber of branched pipe communicates with the tube chamber of supervisor respectively.Traditional plastic conduit connecting piece many employings injection molding process, there is the problem of following several aspect in injection molding process: 1, when the size of plastic conduit connecting piece is larger, injection molding process implements more difficult.2, injection molding process needs to use mould, mould is only suitable for producing in enormous quantities, and when manufacturing experimently a small amount of plastic conduit connecting piece sample, die cost and material cost are just higher, especially large-scale die cost is great number, and complex process, consuming time long.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of process equipment and the method that manufacture simple, higher, the lower-cost plastic conduit connecting piece of efficiency.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of process equipment of plastic conduit connecting piece, comprise operating platform, described operating platform center be provided with can fix or discharge supervisor the first fixture, be positioned at the first fixture periphery multiple fix or discharge branched pipe the second fixture, make the second fixture along the operating platform radially driving mechanism of movement and heater block moving up and down.Heater block can be electric hot plate, also can be that ultrasonic components heats supervisor and branched pipe.
The first described fixture comprises the first cylinder, grab assembly and fixed mount more, the first described cylinder comprises the first cylinder connecting rod and the first cylinder body, grab assembly more and comprise upper mounting plate and multiple brace assembly, described brace assembly comprises brace and lower brace, upper end and the upper mounting plate of upper brace are coupling, lower end and the fixed mount of lower brace are coupling, the lower end of upper brace and the upper end of lower brace are coupling, the upper end of described lower brace has been wholely set pushing block, first cylinder body is fixedly mounted on the lower end of fixed mount, first cylinder connecting rod is fixed through described fixed mount and upper mounting plate, the first described cylinder connecting rod is positioned at the center of brace assembly, the front end face of described pushing block acts on the inwall of supervisor.The supervisor of different caliber size can be fixed, can process the various models of plastic conduit connecting piece, more flexibly and easily.
First cylinder connecting rod stretches out, and the place that is coupling between upper brace and lower brace is close to the first cylinder connecting rod, and multiple pushing block leaves the inwall of supervisor, and supervisor can take out; During the first cylinder connecting rod indentation, the place of being coupling between upper brace and lower brace is outwards mobile, and the front end face of pushing block acts on the inwall of supervisor, utilizes the frictional force between pushing block and supervisor's inwall supervisor to be fixed, the fixed form of this structure, fetches convenient.
The second described fixture comprises installing plate, cylinder assembly and the second cylinder, described cylinder assembly comprises standing part and movable part, described movable part is by the second described air cylinder driven, when described standing part and movable part close up, the outer wall of described cylinder assembly separates with the inwall of branched pipe, and now branched pipe can be removed; When described standing part is separated with movable part, the outer wall of described cylinder assembly and the inwall of branched pipe are close to, and utilize the frictional force between cylinder assembly outer wall and branched pipe inwall to be fixed by branched pipe.The branched pipe of different caliber size can be fixed, can process the various models of plastic conduit connecting piece, more flexibly and easily.
Installing plate is provided with the first chute, described movable part is provided with the first slide block, and the first described chute coordinates with the first described slide block.The movable part of cylinder assembly can smooth and easy movement on a mounting board.
Described driving mechanism comprises the 3rd cylinder and slide assemblies, described slide assemblies comprises the second chute and the second slide block, the 3rd described cylinder and installing plate are fixed, and the second described chute is arranged on the operational platform, and the second described slide block is fixed on below described installing plate.Installing plate can radial smooth and easy movement on the operational platform.
Operating platform is provided with support, described support is connected with heater block by elevating mechanism, the 3rd described cylinder comprises the 3rd cylinder connecting rod and the 3rd cylinder body, the 3rd described cylinder body is fixed on the outside of support, and the 3rd cylinder connecting rod is fixed through described support and described installing plate.
The center of operating platform is provided with the first ring connected in star inserted for supervisor lower end.
The periphery of described operating platform is provided with the second annular groove, described operating platform is provided with guide rail, the second described chute is arranged on the upper surface of guide rail, the below of described guide rail is provided with arc draw runner, described arc draw runner coordinates with the second described annular groove, and described support and described guide rail are fixed.In order to regulate the position of branched pipe to coordinate the connecting hole on supervisor better, heater block and installing plate can together with rotate on the operational platform.
A processing method for plastic conduit connecting piece, is characterized in that comprising following concrete steps: 1) prepare one and have the supervisor of multiple connecting hole and multiple branched pipe,
2) with the first fixture, supervisor is fixed; With the second fixture, branched pipe is fixed; The connecting hole of supervisor aligns with the mouth of pipe of branched pipe;
3) heater block moves down the connecting hole making the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block;
4) heater block heating is melted outside connecting hole with branched pipe inner face simultaneously;
5) move up after heater block, driving mechanism continues to promote branched pipe and the inner face of branched pipe is docked with connecting hole to merge;
6) under the second cylinder action, cylinder assembly closes up, and the outer wall of cylinder assembly separates with the inwall of branched pipe; Under the effect of the 3rd cylinder, cylinder assembly shifts out in branched pipe, and under the effect of the first cylinder, the front end face of pushing block leaves the inwall of supervisor; Plastics connecting piece after shaping can take out.
Compared with prior art, advantage of the present invention supervisor is fixed with the first fixture, with the second fixture, multiple branched pipe is fixed, the port of branched pipe aligns with the connecting hole of supervisor, heater block moves down the connecting hole making the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block; Heater block heating is melted outside connecting hole with branched pipe inner face simultaneously; After removing heater block, driving mechanism continues to promote branched pipe and the inner face of branched pipe is docked with connecting hole to merge, and plastic conduit connecting piece completes.It to be independently responsible for and branched pipe, three-dimensional connecting piece is made by the mode for tangentially welding along the supervisor face of cylinder, supervisor is flexible with the combination of branched pipe, production efficiency is higher, save cost (die cost and material cost etc.), is particularly suitable for the trial-production of small lot and the manufacture of Bulk plastic connecting piece.This kind of processing technology is mainly for the plastic conduit connecting piece that pressure requirements is not high.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention (branched pipe is fixed);
Fig. 2 is the structure chart of the first fixture of the present invention;
Fig. 3 is the structure chart of the second fixture of the present invention;
Fig. 4 is the structure chart that the present invention has been fixed with supervisor and branched pipe;
Fig. 5 is the structure chart that the heater block in the present invention moves between supervisor and branched pipe;
Fig. 6 is the structure chart after the heater block in the present invention removes;
Fig. 7 is the structure chart after the branched pipe in the present invention docks with supervisor;
Fig. 8 is the first fixture in the present invention and the structure chart after the release of the second fixture;
Fig. 9 be shaping after the structure chart of plastic conduit connecting piece.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
A kind of process equipment of plastic conduit connecting piece, comprise operating platform 1, operating platform 1 center be provided with can fix or discharge supervisor 2 the first fixture 3, be positioned at the first fixture 3 periphery multiple fix or discharge branched pipe 4 the second fixture 5, make the second fixture 5 along the operating platform 1 radially driving mechanism 6 of movement and heater block moving up and down 7.
First fixture 3 comprises the first cylinder 8, grab assembly 9 and fixed mount 10 more, first cylinder 8 comprises the first cylinder connecting rod 11 and the first cylinder body 12, grab assembly 9 more and comprise upper mounting plate 13 and multiple brace assembly, brace assembly comprises brace 14 and lower brace 15, upper end and the upper mounting plate 13 of upper brace 14 are coupling, lower end and the fixed mount 10 of lower brace 15 are coupling, the lower end of upper brace 14 and the upper end of lower brace 15 are coupling, the upper end of lower brace 15 has been wholely set pushing block 16, first cylinder body 12 is fixedly mounted on the lower end of fixed mount 10, first cylinder connecting rod 11 is fixed through fixed mount 10 and upper mounting plate 13, first cylinder connecting rod 11 is positioned at the center of brace assembly, the front end face of pushing block 16 acts on the inwall of supervisor 2.
Second fixture 5 comprises installing plate 17, cylinder assembly 18 and the second cylinder 19, cylinder assembly 18 comprises standing part 20 and movable part 21, movable part 21 is driven by the second cylinder 19, when standing part 20 and movable part 21 close up, the outer wall of cylinder assembly 18 separates with the inwall of branched pipe 2, when standing part 20 is separated with movable part 21, the outer wall of cylinder assembly 18 and the inwall of branched pipe 2 are close to.
Installing plate 17 is provided with the first chute 22, movable part 21 is provided with the first slide block (figure does not show), and the first chute 22 coordinates with the first slide block.
Driving mechanism 6 comprises the 3rd cylinder 24 and slide assemblies, and slide assemblies comprises the second chute 25 and the second slide block the 26, three cylinder 24 is fixed with installing plate 17, and the second chute 25 is arranged on operating platform 1, and the second slide block 26 is fixed on below installing plate 17.
Operating platform 1 is provided with support 27, support 27 is connected with heater block 7 by elevating mechanism (figure does not show), 3rd cylinder 24 comprises the 3rd cylinder connecting rod 28 and the 3rd cylinder body 29,3rd cylinder body 29 is fixed on the outside of support 27, and the 3rd cylinder connecting rod 28 is fixed through support 27 and installing plate 17.
The center of operating platform 1 is provided with the first ring connected in star 30 inserted for supervisor 2 lower end.
The periphery of operating platform 1 is provided with the second annular groove 31, operating platform 1 is provided with guide rail 32, the second chute 25 is arranged on the upper surface of guide rail 32, and the below of guide rail 32 is provided with arc draw runner 33, arc draw runner 33 coordinates with the second annular groove 31, and support 27 is fixed with guide rail 32.
A processing method for plastic conduit connecting piece, comprises following concrete steps: 1) prepare supervisor 2 and multiple branched pipe 4 that one has multiple connecting hole 34,
2) with the first fixture 3, supervisor 2 is fixed; With the second fixture 5, branched pipe 4 is fixed; The connecting hole 34 of supervisor 2 aligns with the mouth of pipe of branched pipe 4;
3) heater block 7 moves down the connecting hole 34 making the medial surface of heater block 7 be close to supervisor 2, and driving mechanism 6 promotes branched pipe 4 and is close to the lateral surface with heater block 7;
4) heater block 7 generates heat and melts outside connecting hole 34 with branched pipe 2 inner face simultaneously;
5) move up after heater block 7, driving mechanism 6 continues to promote branched pipe 2 and the inner face of branched pipe 2 is docked with connecting hole 34 to merge;
6) under the second cylinder 19 acts on, cylinder assembly 18 closes up, and the outer wall of cylinder assembly 18 separates with the inwall of branched pipe 4; Under the effect of the 3rd cylinder 24, cylinder assembly 18 shifts out in branched pipe 4, and under the effect of the first cylinder 14, the front end face of pushing block 16 leaves the inwall of supervisor 2; Plastic conduit connecting piece after shaping can take out.
Claims (9)
1. the process equipment of a plastic conduit connecting piece, comprise operating platform, it is characterized in that described operating platform center be provided with can fix or discharge supervisor the first fixture, be positioned at the first fixture periphery multiple fix or discharge branched pipe the second fixture, make the second fixture along the operating platform radially driving mechanism of movement and heater block moving up and down.
2. the process equipment of a kind of plastic conduit connecting piece according to claim 1, it is characterized in that the first described fixture comprises the first cylinder, grab assembly and fixed mount more, the first described cylinder comprises the first cylinder connecting rod and the first cylinder body, grab assembly more and comprise upper mounting plate and multiple brace assembly, described brace assembly comprises brace and lower brace, upper end and the upper mounting plate of upper brace are coupling, lower end and the fixed mount of lower brace are coupling, the lower end of upper brace and the upper end of lower brace are coupling, the upper end of described lower brace has been wholely set pushing block, first cylinder body is fixedly mounted on the lower end of fixed mount, first cylinder connecting rod is fixed through described fixed mount and upper mounting plate, the first described cylinder connecting rod is positioned at the center of brace assembly, the front end face of described pushing block acts on the inwall of supervisor.
3. the process equipment of a kind of plastic conduit connecting piece according to claim 1, it is characterized in that the second described fixture comprises installing plate, cylinder assembly and the second cylinder, described cylinder assembly comprises standing part and movable part, described movable part is by the second described air cylinder driven, when described standing part and movable part close up, the outer wall of described cylinder assembly separates with the inwall of branched pipe, when described standing part is separated with movable part, the outer wall of described cylinder assembly and the inwall of branched pipe are close to.
4. the process equipment of a kind of plastic conduit connecting piece according to claim 3, it is characterized in that installing plate being provided with the first chute, described movable part is provided with the first slide block, and the first described chute coordinates with the first described slide block.
5. the process equipment of a kind of plastic conduit connecting piece according to claim 4, it is characterized in that described driving mechanism comprises the 3rd cylinder and slide assemblies, described slide assemblies comprises the second chute and the second slide block, the 3rd described cylinder and installing plate are fixed, the second described chute is arranged on the operational platform, and the second described slide block is fixed on below described installing plate.
6. the process equipment of a kind of plastic conduit connecting piece according to claim 5, it is characterized in that operating platform is provided with support, described support is connected with heater block by elevating mechanism, the 3rd described cylinder comprises the 3rd cylinder connecting rod and the 3rd cylinder body, the 3rd described cylinder body is fixed on the outside of support, and the 3rd cylinder connecting rod is fixed through described support and described installing plate.
7. the process equipment of a kind of plastic conduit connecting piece according to claim 6, is characterized in that the center of operating platform is provided with the first ring connected in star inserted for supervisor lower end.
8. the process equipment of a kind of plastic conduit connecting piece according to claim 7, it is characterized in that the periphery of described operating platform is provided with the second annular groove, described operating platform is provided with guide rail, the second described chute is arranged on the upper surface of guide rail, the below of described guide rail is provided with arc draw runner, described arc draw runner coordinates with the second described annular groove, and described support and described guide rail are fixed.
9. a processing method for plastic conduit connecting piece, is characterized in that comprising following concrete steps: 1) prepare one and have the supervisor of multiple connecting hole and multiple branched pipe,
2) with the first fixture, supervisor is fixed; With the second fixture, branched pipe is fixed; The connecting hole of supervisor aligns with the mouth of pipe of branched pipe;
3) heater block moves down the connecting hole making the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block;
4) heater block heating is melted outside connecting hole with branched pipe inner face simultaneously;
5) move up after heater block, driving mechanism continues to promote branched pipe and the inner face of branched pipe is docked with connecting hole to merge;
6) under the second cylinder action, cylinder assembly closes up, and the outer wall of cylinder assembly separates with the inwall of branched pipe; Under the effect of the 3rd cylinder, cylinder assembly shifts out in branched pipe, and under the effect of the first cylinder, the front end face of pushing block leaves the inwall of supervisor; Plastic tube connecting piece after shaping can take out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558102.0A CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558102.0A CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103568319A CN103568319A (en) | 2014-02-12 |
| CN103568319B true CN103568319B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310558102.0A Expired - Fee Related CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109500528B (en) * | 2018-11-27 | 2020-12-01 | 郑州大学 | Welding device for triangular frame of steel structure spherical reticulated shell |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2496420C (en) * | 2002-08-30 | 2010-11-02 | Terumo Kabushiki Kaisha | Tube-joining apparatus and tube-joining method |
| JP4641559B2 (en) * | 2009-02-19 | 2011-03-02 | 株式会社テスク | Plastic pipe heat fusion machine |
| CN201712182U (en) * | 2010-07-19 | 2011-01-19 | 福建晟扬管道科技有限公司 | Integral butt and socket welding machine |
| CN102785362B (en) * | 2012-07-24 | 2015-04-01 | 北京国电富通科技发展有限责任公司 | Welding manipulator for plastic water nozzle joint |
| CN203557712U (en) * | 2013-11-11 | 2014-04-23 | 宁波赛盟科技发展有限公司 | Plastic pipeline connecting piece machining equipment |
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| CN103568319A (en) | 2014-02-12 |
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Granted publication date: 20151202 Termination date: 20191111 |