CN103568319A - Machining equipment and method for plastic pipeline communicating parts - Google Patents
Machining equipment and method for plastic pipeline communicating parts Download PDFInfo
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- CN103568319A CN103568319A CN201310558102.0A CN201310558102A CN103568319A CN 103568319 A CN103568319 A CN 103568319A CN 201310558102 A CN201310558102 A CN 201310558102A CN 103568319 A CN103568319 A CN 103568319A
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- cylinder
- branched pipe
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- supervisor
- brace
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Abstract
The invention discloses machining equipment and a machining method for plastic pipeline communicating parts. The machining equipment comprises an operating platform, wherein the center of the operating platform is provided with a first clamp capable of fixing or releasing a main pipe, a plurality of second clamps capable of fixing or releasing branch pipes and positioned at the periphery of the first clamp, a driving mechanism used for enabling the second clamps to move radially along the center of the operating platform, and a heating part capable of moving up and down. The machining equipment has the advantages that: the first clamp is used for fixing the main pipe, the second clamps are used for fixing a plurality of the branch pipes, the ports of the branch pipes are aligned with a connecting hole of the main pipe, the heating part moves downwards to enable the inner side surface of the heating part to be closely attached to the connecting hole of the main pipe, the driving mechanism pushes the branch pipes to be closely attached to the outer side surface of the heating part, the heating part heats to melt the outer side of the connecting hole and the inner end surface of the branch pipe, and after the heating part is moved away, the driving mechanism continues to push the branch pipe to enable the inner end surface of the branch pipe to be butt-jointed with the connecting hole in a melting manner, and then a sewer pipeline is produced; compared with the traditional operation of welding manually one by one, the machining equipment and the machining method have the advantages of high efficiency and high finished product yield.
Description
Technical field
The present invention relates to a kind of process equipment and method of plastic conduit connecting piece, especially relate to a kind of process equipment and method of large-scale plastic conduit connecting piece.
Background technology
Having a kind of plastic conduit connecting piece, can be water tubular union or other pipeline connecting parts, and it includes a supervisor and a plurality of branched pipe, and a plurality of branched pipes are distributed in supervisor's outside, and the tube chamber of branched pipe communicates with supervisor's tube chamber respectively.Traditional plastic conduit connecting piece adopts injection molding process more, and injection molding process exists the problem of following several aspects: 1,, when the size of plastic conduit connecting piece is larger, injection molding process implements more difficult.2, injection molding process need to be used mould, mould is only suitable for producing in enormous quantities, and when a small amount of plastic conduit connecting piece sample of trial-production, die cost and material cost are just higher, especially large-scale die cost is great number, and complex process, consuming time long.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of manufacture process equipment and method simple, higher, the lower-cost plastic conduit connecting piece of efficiency.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of process equipment of plastic conduit connecting piece, comprise operating platform, described operating platform center be provided with can fix or discharge supervisor the first fixture, be positioned at a plurality of second fixtures of fixing or discharging branched pipe of the first fixture periphery, driving mechanism and the heater block moving up and down that the second fixture is moved radially along operating platform center.Heater block can be electric hot plate, can be also that ultrasonic parts heat supervisor and branched pipe.
The first described fixture comprises the first cylinder, grab assembly and fixed mount more, the first described cylinder comprises the first cylinder connecting rod and the first cylinder body, grab assembly more and comprise upper mounting plate and a plurality of brace assembly, described brace assembly comprises brace and lower brace, upper end and the upper mounting plate of upper brace are coupling, lower end and the fixed mount of lower brace are coupling, the upper end of the lower end of upper brace and lower brace is coupling, the upper end of described lower brace has been wholely set pushing block, the first cylinder body is fixedly mounted on the lower end of fixed mount, the first cylinder connecting rod is fixed through described fixed mount and upper mounting plate, the first described cylinder connecting rod is positioned at the center of brace assembly, the front end face of described pushing block acts on supervisor's inwall.Can fix the supervisor of different caliber size, to the various models of plastic conduit connecting piece, can process, more flexible.
The first cylinder connecting rod stretches out, and the place that is coupling between upper brace and lower brace is close to the first cylinder connecting rod, and a plurality of pushing blocks leave supervisor's inwall, and supervisor can take out; During the first cylinder connecting rod indentation, the place of being coupling between upper brace and lower brace is outwards mobile, and the front end face of pushing block acts on supervisor's inwall, utilizes the frictional force between pushing block and supervisor's inwall that supervisor is fixed, the fixed form of this structure, fetches convenient.
The second described fixture comprises installing plate, cylinder assembly and the second cylinder, described cylinder assembly comprises standing part and movable part, described movable part is by the second described air cylinder driven, when described standing part and movable part close up, the outer wall of described cylinder assembly separates with the inwall of branched pipe, and now branched pipe can be removed; When described standing part is separated with movable part, the outer wall of described cylinder assembly and the inwall of branched pipe are close to, and utilize the frictional force between cylinder assembly outer wall and branched pipe inwall that branched pipe is fixed.Can fix the branched pipe of different caliber size, to the various models of plastic conduit connecting piece, can process, more flexible.
On installing plate, be provided with the first chute, described movable part is provided with the first slide block, and the first described chute coordinates with the first described slide block.The movable part of cylinder assembly can smooth and easy movement on installing plate.
Described driving mechanism comprises the 3rd cylinder and slide assemblies, described slide assemblies comprises the second chute and the second slide block, described the 3rd cylinder and installing plate are fixed, and the second described chute is arranged on operating platform, and the second described slide block is fixed on described installing plate below.Installing plate can radially smooth and easy movement on operating platform.
On operating platform, be provided with support, described support is connected with heater block by elevating mechanism, the 3rd described cylinder comprises the 3rd cylinder connecting rod and the 3rd cylinder body, the 3rd described cylinder body is fixed on the outside of support, and the 3rd cylinder connecting rod is fixed through described support and described installing plate.
The center of operating platform is provided with the first ring connected in star inserting for supervisor lower end.
The periphery of described operating platform is provided with the second annular groove, on described operating platform, be provided with guide rail, the second described chute is arranged on the upper surface of guide rail, the below of described guide rail is provided with arc draw runner, described arc draw runner coordinates with the second described annular groove, and described support and described guide rail are fixed.In order to regulate better the position of branched pipe to coordinate the connecting hole on supervisor, heater block and installing plate can together with on operating platform, rotate.
A processing method for plastic conduit connecting piece, is characterized in that comprising following concrete steps: 1) prepare supervisor and an a plurality of branched pipe with a plurality of connecting holes,
2) with the first fixture, will be responsible for and fix; With the second fixture, branched pipe is fixed; Supervisor's connecting hole aligns with the mouth of pipe of branched pipe;
3) heater block moves down the connecting hole that makes the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block;
4) heater block heating is simultaneously by connecting hole outside and the fusing of branched pipe inner face;
5) move up after heater block, driving mechanism continues promote branched pipe and make the inner face of branched pipe dock fusion with connecting hole;
6) under the second cylinder action, cylinder assembly closes up, and the outer wall of cylinder assembly separates with the inwall of branched pipe; Under the effect of the 3rd cylinder, cylinder assembly shifts out in branched pipe, and under the effect of the first cylinder, the front end face of pushing block leaves supervisor's inwall; Plastics connecting piece after moulding can take out.
Compared with prior art, advantage of the present invention is will be responsible for and fix with the first fixture, with the second fixture, a plurality of branched pipes are fixed, the port of branched pipe aligns with supervisor's connecting hole, heater block moves down the connecting hole that makes the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block; Heater block heating is simultaneously by connecting hole outside and the fusing of branched pipe inner face; Remove after heater block, driving mechanism continues promote branched pipe and make the inner face of branched pipe dock fusion with connecting hole, and plastic conduit connecting piece completes.It is to be independently responsible for and branched pipe, by making three-dimensional connecting piece for the mode of tangentially welding along the supervisor face of cylinder, supervisor is flexible with the combination of branched pipe, production efficiency is higher, save cost (die cost and material cost etc.), is particularly suitable for the trial-production of small lot and the manufacture of large plastic connecting piece.This kind of processing technology is mainly for the less demanding plastic conduit connecting piece of pressure.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention (branched pipe is fixing);
Fig. 2 is the structure chart of the first fixture of the present invention;
Fig. 3 is the structure chart of the second fixture of the present invention;
Fig. 4 is the structure chart that the present invention has been fixed with supervisor and branched pipe;
Fig. 5 is that the heater block in the present invention moves to the structure chart between supervisor and branched pipe;
Fig. 6 is the structure chart after the heater block in the present invention removes;
Fig. 7 is the structure chart after the branched pipe in the present invention docks with supervisor;
Fig. 8 is the structure chart after the first fixture in the present invention and the second fixture discharge;
Fig. 9 is the structure chart of the plastic conduit connecting piece after moulding.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
A kind of process equipment of plastic conduit connecting piece, comprise operating platform 1, operating platform 1 center is provided with can fix or discharge the first fixture 3 of supervisor 2, a plurality of the second fixtures 5 fixing or discharge branched pipe 4 that are positioned at the first fixture 3 peripheries, driving mechanism 6 and the heater block moving up and down 7 that the second fixture 5 is moved radially along operating platform 1 center.
The first fixture 3 comprises the first cylinder 8, grab assembly 9 and fixed mount 10 more, the first cylinder 8 comprises the first cylinder connecting rod 11 and the first cylinder body 12, grab assembly 9 more and comprise upper mounting plate 13 and a plurality of brace assembly, brace assembly comprises brace 14 and lower brace 15, the upper end of upper brace 14 and upper mounting plate 13 are coupling, the lower end of lower brace 15 and fixed mount 10 are coupling, the upper end of the lower end of upper brace 14 and lower brace 15 is coupling, the upper end of lower brace 15 has been wholely set pushing block 16, the first cylinder body 12 is fixedly mounted on the lower end of fixed mount 10, the first cylinder connecting rod 11 is fixing with upper mounting plate 13 through fixed mount 10, the first cylinder connecting rod 11 is positioned at the center of brace assembly, the front end face of pushing block 16 acts on supervisor 2 inwall.
The second fixture 5 comprises installing plate 17, cylinder assembly 18 and the second cylinder 19, cylinder assembly 18 comprises standing part 20 and movable part 21, movable part 21 is driven by the second cylinder 19, when standing part 20 closes up with movable part 21, the outer wall of cylinder assembly 18 separates with the inwall of branched pipe 2, when standing part 20 is separated with movable part 21, the inwall of the outer wall of cylinder assembly 18 and branched pipe 2 is close to.
On installing plate 17, be provided with the first chute 22, movable part 21 is provided with the first slide block (figure does not show), and the first chute 22 coordinates with the first slide block.
On operating platform 1, be provided with support 27, support 27 is connected with heater block 7 by elevating mechanism (figure does not show), the 3rd cylinder 24 comprises the 3rd cylinder connecting rod 28 and the 3rd cylinder body 29, the 3rd cylinder body 29 is fixed on the outside of support 27, and the 3rd cylinder connecting rod 28 is fixing with installing plate 17 through support 27.
The center of operating platform 1 is provided with the first ring connected in star 30 inserting for supervisor 2 lower ends.
The periphery of operating platform 1 is provided with the second annular groove 31, on operating platform 1, be provided with the upper surface that guide rail 32, the second chutes 25 are arranged on guide rail 32, the below of guide rail 32 is provided with arc draw runner 33, arc draw runner 33 coordinates with the second annular groove 31, and support 27 is fixing with guide rail 32.
A processing method for plastic conduit connecting piece, comprises following concrete steps: 1) prepare supervisor 2 and an a plurality of branched pipe 4 with a plurality of connecting holes 34,
2) with the first fixture 3, will be responsible for 2 fixes; With the second fixture 5, branched pipe 4 is fixing; Supervisor 2 connecting hole 34 aligns with the mouth of pipe of branched pipe 4;
3) heater block 7 moves down and makes the medial surface of heater block 7 be close to the connecting hole 34 of being responsible for 2, and driving mechanism 6 promotes branched pipes 4 to being close to the lateral surface of heater block 7;
4) heater block 7 heatings are simultaneously by connecting hole 34 outsides and branched pipe 2 inner face fusings;
5) move up after heater block 7, driving mechanism 6 continues promote branched pipe 2 and make the inner face of branched pipe 2 dock fusion with connecting hole 34;
6) under the second cylinder 19 effects, cylinder assembly 18 closes up, and the outer wall of cylinder assembly 18 separates with the inwall of branched pipe 4; Under the effect of the 3rd cylinder 24, cylinder assembly 18 shifts out in branched pipe 4, and under the effect of the first cylinder 14, the front end face of pushing block 16 leaves supervisor 2 inwall; Plastic conduit connecting piece after moulding can take out.
Claims (9)
1. the process equipment of a plastic conduit connecting piece, comprise operating platform, it is characterized in that described operating platform center be provided with can fix or discharge supervisor the first fixture, be positioned at a plurality of second fixtures of fixing or discharging branched pipe of the first fixture periphery, driving mechanism and the heater block moving up and down that the second fixture is moved radially along operating platform center.
2. the process equipment of a kind of plastic conduit connecting piece according to claim 1, it is characterized in that the first described fixture comprises the first cylinder, grab assembly and fixed mount more, the first described cylinder comprises the first cylinder connecting rod and the first cylinder body, grab assembly more and comprise upper mounting plate and a plurality of brace assembly, described brace assembly comprises brace and lower brace, upper end and the upper mounting plate of upper brace are coupling, lower end and the fixed mount of lower brace are coupling, the upper end of the lower end of upper brace and lower brace is coupling, the upper end of described lower brace has been wholely set pushing block, the first cylinder body is fixedly mounted on the lower end of fixed mount, the first cylinder connecting rod is fixed through described fixed mount and upper mounting plate, the first described cylinder connecting rod is positioned at the center of brace assembly, the front end face of described pushing block acts on supervisor's inwall.
3. the process equipment of a kind of plastic conduit connecting piece according to claim 1, it is characterized in that the second described fixture comprises installing plate, cylinder assembly and the second cylinder, described cylinder assembly comprises standing part and movable part, described movable part is by the second described air cylinder driven, when described standing part and movable part close up, the outer wall of described cylinder assembly separates with the inwall of branched pipe, when described standing part is separated with movable part, the outer wall of described cylinder assembly and the inwall of branched pipe are close to.
4. the process equipment of a kind of plastic conduit connecting piece according to claim 3, is characterized in that being provided with the first chute on installing plate, and described movable part is provided with the first slide block, and the first described chute coordinates with the first described slide block.
5. the process equipment of a kind of plastic conduit connecting piece according to claim 4, it is characterized in that described driving mechanism comprises the 3rd cylinder and slide assemblies, described slide assemblies comprises the second chute and the second slide block, described the 3rd cylinder and installing plate are fixed, the second described chute is arranged on operating platform, and the second described slide block is fixed on described installing plate below.
6. the process equipment of a kind of plastic conduit connecting piece according to claim 5, it is characterized in that being provided with on operating platform support, described support is connected with heater block by elevating mechanism, the 3rd described cylinder comprises the 3rd cylinder connecting rod and the 3rd cylinder body, the 3rd described cylinder body is fixed on the outside of support, and the 3rd cylinder connecting rod is fixed through described support and described installing plate.
7. the process equipment of a kind of plastic conduit connecting piece according to claim 6, is characterized in that the center of operating platform is provided with the first ring connected in star inserting for supervisor lower end.
8. the process equipment of a kind of plastic conduit connecting piece according to claim 7, the periphery that it is characterized in that described operating platform is provided with the second annular groove, on described operating platform, be provided with guide rail, the second described chute is arranged on the upper surface of guide rail, the below of described guide rail is provided with arc draw runner, described arc draw runner coordinates with the second described annular groove, and described support and described guide rail are fixed.
9. a processing method for plastic conduit connecting piece, is characterized in that comprising following concrete steps: 1) prepare supervisor and an a plurality of branched pipe with a plurality of connecting holes,
2) with the first fixture, will be responsible for and fix; With the second fixture, branched pipe is fixed; Supervisor's connecting hole aligns with the mouth of pipe of branched pipe;
3) heater block moves down the connecting hole that makes the medial surface of heater block be close to supervisor, and driving mechanism promotes branched pipe to being close to the lateral surface of heater block;
4) heater block heating is simultaneously by connecting hole outside and the fusing of branched pipe inner face;
5) move up after heater block, driving mechanism continues promote branched pipe and make the inner face of branched pipe dock fusion with connecting hole;
6) under the second cylinder action, cylinder assembly closes up, and the outer wall of cylinder assembly separates with the inwall of branched pipe; Under the effect of the 3rd cylinder, cylinder assembly shifts out in branched pipe, and under the effect of the first cylinder, the front end face of pushing block leaves supervisor's inwall; Plastic tube connecting piece after moulding can take out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558102.0A CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558102.0A CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103568319A true CN103568319A (en) | 2014-02-12 |
| CN103568319B CN103568319B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310558102.0A Expired - Fee Related CN103568319B (en) | 2013-11-11 | 2013-11-11 | A kind of process equipment of plastic conduit connecting piece and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN103568319B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500528A (en) * | 2018-11-27 | 2019-03-22 | 郑州大学 | A kind of welder of steel construction spherical reticulated shells triangular framing |
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| CN1668450A (en) * | 2002-08-30 | 2005-09-14 | 泰尔茂株式会社 | Tube-joining apparatus and tube-joining method |
| WO2010095309A1 (en) * | 2009-02-19 | 2010-08-26 | 株式会社 テスク | Device for heat bonding plastic pipes |
| CN201712182U (en) * | 2010-07-19 | 2011-01-19 | 福建晟扬管道科技有限公司 | Integral butt and socket welding machine |
| CN102785362A (en) * | 2012-07-24 | 2012-11-21 | 北京国电富通科技发展有限责任公司 | Welding manipulator for plastic water nozzle joint |
| CN203557712U (en) * | 2013-11-11 | 2014-04-23 | 宁波赛盟科技发展有限公司 | Plastic pipeline connecting piece machining equipment |
-
2013
- 2013-11-11 CN CN201310558102.0A patent/CN103568319B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1668450A (en) * | 2002-08-30 | 2005-09-14 | 泰尔茂株式会社 | Tube-joining apparatus and tube-joining method |
| WO2010095309A1 (en) * | 2009-02-19 | 2010-08-26 | 株式会社 テスク | Device for heat bonding plastic pipes |
| CN201712182U (en) * | 2010-07-19 | 2011-01-19 | 福建晟扬管道科技有限公司 | Integral butt and socket welding machine |
| CN102785362A (en) * | 2012-07-24 | 2012-11-21 | 北京国电富通科技发展有限责任公司 | Welding manipulator for plastic water nozzle joint |
| CN203557712U (en) * | 2013-11-11 | 2014-04-23 | 宁波赛盟科技发展有限公司 | Plastic pipeline connecting piece machining equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500528A (en) * | 2018-11-27 | 2019-03-22 | 郑州大学 | A kind of welder of steel construction spherical reticulated shells triangular framing |
| CN109500528B (en) * | 2018-11-27 | 2020-12-01 | 郑州大学 | Welding device for triangular frame of steel structure spherical reticulated shell |
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| Publication number | Publication date |
|---|---|
| CN103568319B (en) | 2015-12-02 |
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Granted publication date: 20151202 Termination date: 20191111 |
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