CN103568107B - A kind of device and production method for producing ceramic woven product - Google Patents
A kind of device and production method for producing ceramic woven product Download PDFInfo
- Publication number
- CN103568107B CN103568107B CN201210254999.3A CN201210254999A CN103568107B CN 103568107 B CN103568107 B CN 103568107B CN 201210254999 A CN201210254999 A CN 201210254999A CN 103568107 B CN103568107 B CN 103568107B
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- CN
- China
- Prior art keywords
- product
- mould
- mud bar
- catch
- mud
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/22—Grog products
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of device and production method for producing ceramic woven product.The device includes pug mill and mould, and also including catch, catch is placed in pug mill outlet, and the circular hole of some equivalent specifications is drilled with thereon.Methods described includes:Mass production mud bar first.Make unified specification and moisture content is identical, toughness identical mud bar；Secondly, mould is formulated according to product, and an outer ring mould for activity is made on mold base;Again, mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, starts the assembling-disassembling main part on mould；Finally, product after drying is come out of the stove by after arrangement, a biscuit being carried out in by the temperature range of kiln 1,080 1100 and a glazed body burns till after 12 hours.Complete production.The apparatus and method that the present invention is provided, product after the establishment yield rate in sintering procedure is higher, and unified appearance, attractive in appearance, while labour demand is smaller, can produce in batches.
Description
Technical field
The invention belongs to ceramic woven product manufacturing technology field, more particularly to a kind of device and life for producing ceramic woven product
Product method.
Background technology
It is main to make completion by hand that conventional porcelain compiles mud embryo.According to specific product demand, manually mud or china clay are kneaded into
Worked out after required shape.
The drawbacks of making way by hand and have certain, each not phase of mud bar toughness and aridity being kneaded into by people's strength difference
Together, product after so the working out yield rate in sintering procedure is low, and product appearance disunity after burning till, unsightly, while
Labour demand is big, it is impossible to produce in batches.
The content of the invention
It is an object of the invention to provide a kind of grafting tool, it is intended to the drawbacks of solution is made way by hand and has certain, because
The mud bar toughness and aridity that people's strength difference is kneaded into are different, the yield rate in sintering procedure of the product after so working out
It is low, and product appearance disunity after burning till, unsightly, while labour demand is big, it is impossible to the problem of batch production.
It is an object of the invention to provide a kind of device for producing ceramic woven product, including pug mill and mould, it is special
Levy and be, described device also includes catch, catch is placed in pug mill outlet, the circular hole of some equivalent specifications is drilled with thereon.
Further, described device also includes being positioned over a movable annulus ring of the bottom of mould.
Another object of the present invention is to provide a kind of method for producing ceramic woven product, methods described includes following step
Suddenly:
First, mass production mud bar.For specific product, make unified specification and moisture content is identical, toughness is identical
Mud bar.Specific practice is：Traditional china clay is put into pug mill by 1, is practiced 3 times repeatedly.Pugging process needs to meet：Remove vacuum and water
Between the pressure requirements 850-950Mpa of position, the single pugging time is not less than 20 hundred kilograms of Fen Zhong ∕.2 set according to actually required specification
Catch 1 is counted, the circular hole of equivalent specifications has been got out in the middle of catch 1 according to required specification, this catch 1 has been placed in pug mill outlet,
After the mud refined is extruded through this catch, the mud bar of specification and toughness required for just producing us.
Secondly, mould is formulated according to product, and a circle for activity is made on mold base;
Again, mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, is started
Assembling-disassembling main part on mould；
Finally, the product after drying is by after trimming, biscuit burning being carried out in by kiln 1080-1100 temperature ranges
Into being come out of the stove after 12 hours.Product carries out glazing after coming out of the stove, then sticks bottom mark marble paper.By in kiln 1080-1100 temperature ranges
Carry out second glazed body to burn till, come out of the stove after 12 hours, complete production.
Further, the preparation method of the mud bar is：
Traditional china clay is put into pug mill, is practiced 3 times repeatedly；Pugging process needs to meet：Go vacuum and level pressure requirement
Between 850-950Mpa, the single pugging time is not less than 20 hundred kilograms of Fen Zhong ∕；
According to actually required specifications design catch, the circular hole of equivalent specifications is got out in the middle of catch according to required specification, will
This catch is placed in pug mill outlet, after the mud refined is extruded through this catch, produces the specification of needs and the mud of toughness
Bar.
Further, mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, is started
The implementation method of assembling-disassembling main part is on mould：
It is described according to product outer edge shape it is different can select rub, by, rub with the hands, the gimmick such as clap mud bar is woven into body shape,
Side processing is received after the completion of braiding to main part, now needs to dry plank extrusion product bottom, pick up water after bottom is flattened again
Drench, set collet is lain against into wet water section carries out extruding bonding again；
Product is moved on semi-finished product frame in the lump together with mould after end, natural air drying；
The demoulding after half an hour, puts back to product semi-finished product frame and dries naturally.
Device and production method provided by the present invention for producing ceramic woven product, the product after establishment is in sintering procedure
Yield rate is higher, and product appearance unification after burning till, attractive in appearance, while labour demand is smaller, can produce in batches.
Brief description of the drawings
Fig. 1 is the structural representation of the catch that the present invention is provided；
Fig. 2 is the structural representation of the mold bottom activity annulus that the present invention is provided.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with drawings and Examples,
The present invention will be described in further detail.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention
, it is not intended to limit the present invention.
Fig. 1 shows the structure of the device provided by the present invention for producing ceramic woven product.For convenience of description, only
Show part related to the present invention.The structure that this is used for the device for producing ceramic woven product is as follows：
Mainly include pug mill and mould, including catch 1, catch 1 is placed in pug mill outlet, some same isotactics are drilled with thereon
The circular hole of lattice.Movable annulus 2 is positioned over the bottom of mould.
First, in order to industrialized mass production ceramic woven product, first have to solution is exactly mass production mud bar.Pin
To specific product, make unified specification and moisture content is identical, toughness identical mud bar.Specific practice is：1 puts traditional china clay
Enter pug mill, practice 3 times repeatedly.Pugging process needs to meet：Go between vacuum and level pressure requirement 850-950Mpa, single is practiced
The mud time is not less than 20 hundred kilograms of Fen Zhong ∕.2 according to actually required specifications design catch 1, according to required specification in catch 1
Between get out the circular hole of equivalent specifications, this catch 1 is placed in pug mill outlet, after the mud refined is extruded through this catch, just
The mud bar of specification and toughness required for producing us.
Secondly, mould is formulated according to product, and a circle for activity is made on mold base.
Again, mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, is started
Assembling-disassembling main part on mould.Rub, rub with the hands, the gimmick such as clap mud bar is woven into master according to different can select of product outer edge shape
Shape, receives side processing to main part after the completion of braiding, now need to dry plank extrusion product bottom, after bottom is flattened
Pick up water again to drench, set collet is lain against into wet water section carries out extruding bonding again.After end by product together with
Mould is moved on semi-finished product frame in the lump, natural air drying.The demoulding after half an hour, puts back to product semi-finished product frame and dries naturally.
Finally, the product after drying is by after trimming, biscuit burning being carried out in by kiln 1080-1100 temperature ranges
Into being come out of the stove after 12 hours.Product carries out glazing after coming out of the stove, then sticks bottom mark marble paper.By in kiln 1080-1100 temperature ranges
Carry out second glazed body to burn till, come out of the stove after 12 hours, complete production.
Device for producing ceramic woven product provided in an embodiment of the present invention, product after establishment in sintering procedure into
Product rate is higher, and product appearance unification after burning till, attractive in appearance, while labour demand is smaller, can produce in batches.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all of the invention
Any modification, equivalent and improvement made within spirit and principle etc., should be included within the scope of the present invention.
Claims (1)
1. a kind of method for producing ceramic woven product, it is characterised in that the described method comprises the following steps：
First, mass production mud bar, for specific product, makes unified specification and moisture content is identical, toughness identical mud
Bar；
Secondly, mould is formulated according to product, and a movable annulus is made on mold base；
Again, mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, is started in mould
Upper assembling-disassembling main part；
Finally, the product after drying is by after arrangement, first time biscuit being carried out in by kiln 1080-1100 temperature ranges
Burn till, come out of the stove after 12 hours, product carries out glazing after coming out of the stove, then sticks bottom mark marble paper, by kiln 1080-1100 temperature ranges
Inside carry out second glazed body to burn till, come out of the stove after 12 hours；
The preparation method of the mud bar is：
Traditional china clay is put into pug mill, is practiced 3 times repeatedly；Pugging process needs to meet：Remove vacuum and level pressure requirement 850-
Between 950Mpa, the single pugging time is not less than 20 hundred kilograms of Fen Zhong ∕；
According to actually required specifications design catch, the circular hole of equivalent specifications is got out in the middle of catch according to required specification, this is kept off
Piece is placed in pug mill outlet, after the mud refined is extruded through this catch, produces the specification of needs and the mud bar of toughness；
Mould is positioned on rotatable workbench, after the mud bar of shaping is cut into required size, starts to be compiled on mould
The implementation method for knitting product main part is：
According to product outer edge shape it is different from rubbing, by, rub with the hands, mud bar is woven into body shape by method of clapping hands, right after the completion of braiding
Main part receives side processing, now needs to dry plank extrusion product bottom, picks up water after bottom is flattened again and drenches, and will do in advance
Good collet lies against wet water section carries out extruding bonding again；
Product is moved on semi-finished product frame in the lump together with mould after end, natural air drying；
The demoulding after half an hour, puts back to product semi-finished product frame and dries naturally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210254999.3A CN103568107B (en) | 2012-07-23 | 2012-07-23 | A kind of device and production method for producing ceramic woven product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210254999.3A CN103568107B (en) | 2012-07-23 | 2012-07-23 | A kind of device and production method for producing ceramic woven product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103568107A CN103568107A (en) | 2014-02-12 |
| CN103568107B true CN103568107B (en) | 2017-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210254999.3A Active CN103568107B (en) | 2012-07-23 | 2012-07-23 | A kind of device and production method for producing ceramic woven product |
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| CN (1) | CN103568107B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105314985A (en) * | 2014-07-28 | 2016-02-10 | 许秋婷 | Color ceramic weaving product production process |
| CN108057874B (en) * | 2016-10-31 | 2023-03-17 | 张志国 | Three-dimensional network ceramic framework reinforcement metal-based composite refractory material and preparation method thereof |
| CN112497988A (en) * | 2020-11-10 | 2021-03-16 | 朱国强 | Method for manufacturing linear hollowed-out purple sand teapot artware |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1490139A (en) * | 2002-10-17 | 2004-04-21 | 李桂容 | Production of ceramic tiles with simulated wood grains |
| CN1615283A (en) * | 2001-11-19 | 2005-05-11 | 斯坦顿先进陶瓷有限责任公司 | Thermal shock resistant ceramic composites |
| CN101761755A (en) * | 2008-12-22 | 2010-06-30 | 陶春有 | Ceramic honeycomb core and weaving forming method thereof |
-
2012
- 2012-07-23 CN CN201210254999.3A patent/CN103568107B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1615283A (en) * | 2001-11-19 | 2005-05-11 | 斯坦顿先进陶瓷有限责任公司 | Thermal shock resistant ceramic composites |
| CN1490139A (en) * | 2002-10-17 | 2004-04-21 | 李桂容 | Production of ceramic tiles with simulated wood grains |
| CN101761755A (en) * | 2008-12-22 | 2010-06-30 | 陶春有 | Ceramic honeycomb core and weaving forming method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103568107A (en) | 2014-02-12 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Device for producing ceramic woven product and producing method thereof Effective date of registration: 20181108 Granted publication date: 20170613 Pledgee: Dehua County Rural Credit Cooperative Nanmen Branch Pledgor: MYINGFA CERAMIC CO., LTD. DEHUA FUJIAN Registration number: 2018990001044 |
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Date of cancellation: 20211025 Granted publication date: 20170613 Pledgee: Dehua County Rural Credit Cooperative Nanmen Branch Pledgor: MYINGFA CERAMIC Co.,Ltd. DEHUA FUJIAN Registration number: 2018990001044 |
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