Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, one butt-joint mould is provided, for being welded with three workpiece of two weld bonds simultaneously, improves the efficiency of welding, three workpiece are respectively: upper three-way connection, tube connector and lower three-way connection, also may be used for other workpiece of butt-joint.
The technical solution adopted in the present invention is: butt-joint mould, include patrix and counterdie, butt-joint mould is by positioner, patrix and counterdie are formed, positioner is provided with slide and sliding formwork, sliding formwork is actively tied in the chute of slide, sliding formwork is by upper positioning module, lower positioning module and location-plate are formed, upper positioning module and location-plate move and are connected, lower positioning module is fixedly connected with location-plate, upper positioning module and lower positioning module mutual insulating, insulating pad is provided with between upper positioning module and lower positioning module, insulating pad is made up of spacing insulating pad and flexible member, flexible member is between spacing insulating pad and upper positioning module, spacing insulating pad is utilized to control the height of butt-joint, flexible member is utilized to reserve the height of weld bond, patrix and counterdie mutual insulating.
During use, the positioner of butt-joint mould and counterdie are installed on the lower electrode plate of butt-welding machine, patrix is installed on the electric pole plate of butt-welding machine, to treat that the upper three-way connection of butt-joint is installed on upper positioning module, to treat that the lower three-way connection of butt-joint is installed on lower positioning module and counterdie, to treat that the tube connector of butt-joint puts into the position between upper three-way connection and lower three-way connection, tube connector is contacted with upper three-way connection and lower three-way connection; Operation butt-welding machine presses down, and when patrix contacts with upper three-way connection and applies pressure, butt-welding machine discharges and tube connector and upper three-way connection and lower three-way connection to be welded together.
The invention has the beneficial effects as follows: butt-joint mould is provided with positioner, positioner is provided with spacing insulating pad and flexible member, spacing insulating pad is utilized to control the height of butt-joint, flexible member is utilized to reserve the height of butt-joint compression, tube connector and upper three-way connection and lower three-way connection are welded together simultaneously, improve the efficiency of welding, also ensure that the centre distance of three-way connection and lower three-way connection meets required precision.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed:
The structural representation of the butt-joint mould shown in Fig. 1 and the structural representation of the positioner shown in Fig. 2, butt-joint mould, include patrix 1 and counterdie 2, butt-joint mould is by positioner 3, patrix 1 and counterdie 2 are formed, positioner 3 is provided with slide 4 and sliding formwork 5, sliding formwork 5 is actively tied in the chute 6 of slide 4, sliding formwork 5 is by upper positioning module 7, lower positioning module 8 and location-plate 9 are formed, upper positioning module 7 is connected with location-plate 9 is dynamic, lower positioning module 8 is fixedly connected with location-plate 9, upper positioning module 7 and lower positioning module 8 mutual insulating, insulating pad 10 is provided with between upper positioning module 7 and lower positioning module 8, insulating pad 10 is made up of with flexible member 12 spacing insulating pad 11, flexible member 12 is between spacing insulating pad 11 and upper positioning module 7, patrix 1 and counterdie 2 mutual insulating.Patrix 1 and counterdie 2 are manufactured by red copper, or are manufactured by beryllium copper, or are manufactured by chromium-copper; Spacing insulating pad 11 is manufactured by bakelite, and flexible member 12 is rubber or is Compress Spring.
In order to reach, the upper three-way connection 34 and lower three-way connection 35 for the treatment of butt-joint be located and can be entered and exit the object of butt-joint station, described slide 4 is made up of base plate 13, left plate 14 and right panel 15, utilizes base plate 13 to be fixedly connected with left plate 14 and right panel 15 and forms chute 6; Location-plate 9 is made up of left location-plate 16, right location-plate 17, rear position plate 18, left insulation board 19, right insulation board 20 and rear insulation board 21, left location-plate 16 is fixedly connected with left insulation board 19 and lower positioning module 8, right location-plate 17 is fixedly connected with right insulation board 20 and lower positioning module 8, and rear position plate 18 is fixedly connected with rear insulation board 21 and lower positioning module 8; Upper positioning module 7 moves with left insulation board 19, right insulation board 20 and rear insulation board 21 and is connected, and left insulation board 19, right insulation board 20 and rear insulation board 21 are manufactured by bakelite.
In order to reach the upper three-way connection 34 that is installed on upper location core rod 23 and be installed on lower three-way connection 35 mutual insulating of lower location core rod 28 and be installed on the object that on upper location core rod 23, three-way connection 34 can move up and down, described upper positioning module 7 is made up of with upper location core rod 23 upper locating module 22, upper locating module 22 is fixedly connected with upper location core rod 23, upper location core rod 23 is fixed with guide pin bushing 25 with set screw 24, and guide pin bushing 25 is connected with the pilot hole 26 of rear insulation board 21 is dynamic; Lower positioning module 8 is made up of with lower location core rod 28 lower locating piece 27, and lower locating piece 27 is fixedly connected with lower location core rod 28, and lower location core rod 28 is fixedly connected with rear position plate 18 and rear insulation board 21, and lower positioning module 8 is provided with tube connector keeper 43; Upper location core rod 23 and lower location core rod 28 mutual insulating.
In order to the centre-to-centre spacing after ensureing upper three-way connection 34 and the butt-joint of lower three-way connection 35 meets the requirements, described positioner 3 is provided with auxiliary stopper device 29, auxiliary stopper device 29 is made up of upper limit post 30 and lower limit post 31, lower limit post 31 is provided with insulated column 44, upper limit post 30 and lower limit post 31 mutual insulating, upper limit post 30 is fixedly connected with the electric pole plate 32 of butt-welding machine, and lower limit post 31 is fixedly connected with the lower electrode plate 33 of butt-welding machine.
During use, described patrix 1 is fixedly connected with the electric pole plate 32 of butt-welding machine, and counterdie 2 is fixedly connected with the lower electrode plate 33 of butt-welding machine; Positioner 3 is fixedly connected with the lower electrode plate 33 of butt-welding machine.
In order to reduce the contact resistance of upper three-way connection 34 and patrix 1, the upper model cavity 39 of described patrix 1 is identical with the shape of the upper three-way connection 34 treating butt-joint; In order to reduce the contact resistance of upper three-way connection 34 and counterdie 2, the counterdie die cavity 40 of counterdie 2 is identical with the shape of the lower three-way connection 35 treating butt-joint.
The operation principle of described butt-joint mould is: butt-joint mould is made up of positioner 3, patrix 1 and counterdie 2, during work, positioner 3 and counterdie 2 are fixedly connected with the lower electrode plate 33 of butt-welding machine, patrix 1 is fixedly connected with the lower electrode plate 33 of butt-welding machine, during butt-joint, positioner 3 is pushed butt-joint station, the upper interface 41 of the upper three-way connection 34 treating butt-joint is inserted upper location core rod 23, the lower interface 42 of the lower three-way connection 35 treating butt-joint is inserted lower location core rod 28, lower three-way connection 35 is contacted with the counterdie die cavity 40 of counterdie 2, then tube connector 36 is put in tube connector keeper 43 position between upper three-way connection 34 and lower three-way connection 35, and three-way connection 34 is contacted with the upper weld bond 37 of tube connector 36, lower three-way connection 35 contacts with the lower weld bond 38 of tube connector 36, operate butt-welding machine work again, the elastic force making electric pole plate 32 and patrix 1 overcome flexible member 12 presses down, the upper model cavity 39 being fixed on the patrix 1 of electric pole plate 32 contacts with lower three-way connection 35 and exerts pressure, upper model cavity 39 and upper three-way connection 34 contact resistance due to patrix 1 are less than the contact resistance of upper three-way connection 34 and the upper weld bond 37 of tube connector 36, counterdie die cavity 40 and the contact resistance of lower three-way connection 35 of counterdie 2 are less than the contact resistance of the lower weld bond 38 of lower three-way connection 35 and tube connector 36, during butt-welding machine electric discharge welding, upper three-way connection 34 is welded together with the upper weld bond 37 of tube connector 36, lower three-way connection 35 is welded together with the lower weld bond 38 of tube connector 36, when the electric pole plate 32 of butt-welding machine and patrix 1 are depressed into the restraining position of spacing insulating pad 11, butt-joint completes, and the electric pole plate 32 of butt-welding machine drives patrix 1 to rise, and makes the upper impression 39 of patrix 1 leave three-way connection 34, positioner 3 is return original position, makes location core rod 23 leave three-way connection 34 and make lower location core rod 28 leave lower three-way connection 35, then butt-joint upper three-way connection 34 together, tube connector 36 and lower three-way connection 35 are taken out.
In order to the heat of butt-joint mould is distributed, patrix 1 is provided with heat radiation die cavity 45, upper heat radiation die cavity 45 is communicated with radiator 47 by radiating tube 46, the position of radiator 47 is higher than the position of patrix 1, upper heat radiation die cavity 45 is provided with non-magnetic fluid, magnetic fluid is provided with in radiator 47, radiator 47 is provided with the first solenoid 48, patrix 1 is provided with the second solenoid 50, counterdie 2 is provided with lower heat radiation die cavity 49, lower heat radiation die cavity 49 is communicated with radiator 47 by heat radiation flexible pipe 52, the position of radiator 47 is higher than the position of counterdie 2, lower heat radiation die cavity 49 is provided with non-magnetic fluid, counterdie 2 is provided with the 3rd solenoid 51, first solenoid 48 is connected with controller after being connected with the second solenoid 50 and the 3rd solenoid 51 again, the proportion of magnetic fluid is less than the proportion of non-magnetic fluid.
The radiating principle of butt-joint mould is: utilize controller to produce the power supply of pulse, the Energy control of pulse is utilized to be located at the first solenoid 48 of radiator 47, the second solenoid 50 being located at patrix 1 and the 3rd solenoid 51 being located at counterdie 2 produce the magnetic field of pulse, when a magnetic field is generated, the proportion of the magnetic fluid in radiator 47 increases, the proportion of magnetic fluid in radiator 47 to be greater than patrix 1 dispels the heat in die cavity 45 and the proportion of non-magnetic fluid in counterdie 2 times heat radiation die cavities 49, make the non-magnetic fluid absorbing heat in patrix 1 and in counterdie 2 flow to radiator 47 to dispel the heat, radiator 47 is utilized to be distributed by the heat of non-magnetic absorption of fluids, simultaneously, in radiator 47, magnetic fluid flow in patrix 1 and counterdie 2, when the magnetic field dissipate of the first solenoid 48, second solenoid 50 and the 3rd solenoid 51, the ratio recondition of magnetic fluid in patrix 1 and counterdie 2, the proportion of magnetic fluid is greater than the proportion of non-magnetic fluid, the magnetic fluid absorbing heat in patrix 1 and counterdie 2 flow to radiator 47 and dispels the heat, simultaneously, non-magnetic fluid after radiator 47 dispels the heat flow to patrix 1 and counterdie 2, and so constantly the heat of patrix 1 and counterdie 2 distributes by circulation.