CN103564158B - Production method and equipment of organic feed sugar - Google Patents
Production method and equipment of organic feed sugar Download PDFInfo
- Publication number
- CN103564158B CN103564158B CN201210280688.4A CN201210280688A CN103564158B CN 103564158 B CN103564158 B CN 103564158B CN 201210280688 A CN201210280688 A CN 201210280688A CN 103564158 B CN103564158 B CN 103564158B
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- Prior art keywords
- tank
- pulping
- slaking
- sugar
- pulping tank
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004537 pulping Methods 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 4
- 235000016068 Berberis vulgaris Nutrition 0.000 claims description 22
- 241000335053 Beta vulgaris Species 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 9
- 239000000047 product Substances 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 210000002966 serum Anatomy 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 230000035800 maturation Effects 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 241000219310 Beta vulgaris subsp. vulgaris Species 0.000 description 2
- 235000021536 Sugar beet Nutrition 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 241000282887 Suidae Species 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Chemical class 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011707 mineral Chemical class 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
Landscapes
- Fodder In General (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to a production method of an organic feed sugar. The method comprises the following steps: step 1. cleaning and shredding; step 2. curing and pulping; step 3. mixing; and step 4. granulating and drying. The production equipment used in the production method of the organic feed sugar is an integrated curing and pulping machine for curing and pulping. The machine comprises a pulping tank and a heating tank, wherein the pulping tank is a horizontal-type sealing tank provided with a rotating mechanism by taking a horizontal centre line as a shaft line; a feed port is formed in the upper part of the pulping tank; a steam outlet is also formed in the upper part of the pulping tank; an automatic detecting instrument for detecting the sugar content is arranged in the pulping tank; a pulp outlet is formed in the lower part of the pulping tank; the heating tank is sleeved outside the pulping tank and forms a sealed sandwich layer with the curing tank; the steam outlet is formed in the upper part of the heating tank; a heat source leading channel is formed in the lower part of the heating tank. According to the production method of the organic feed sugar, the production efficiency is improved; the sugar content of the produced organic feed sugar is high, and the sugar content of the organic feed sugar can be effectively controlled.
Description
Technical field
The present invention relates to a kind of production method and equipment of feed, espespecially a kind of production method of organic feed sugar and equipment.
Background technology
In prior art, as cowboying, the production method complex process of diet carbohydrate of raising pigs, production efficiency is not high, and in process of production, wayward to finished product sugar content.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of production efficiency high, the production method of the organic feed sugar that sugar content is high and equipment.
The present invention is a kind of production method of organic feed sugar, comprises the following steps:
Step 1, cleaning, chopping: select beet as raw material, first cleaned by beet, be cut into thread after cleaning;
Step 2, slaking slurrying: the beet obtained after step 1 processes and water mixing are sent in slaking slurrying all-in-one, by heating and temperature control at 80 DEG C-85 DEG C, maturation process is carried out to beet, cutting process is carried out to beet simultaneously, make pulpous state, in the process of slaking slurrying, detect the sugar content of slurries in slaking slurrying all-in-one, if sugar content does not reach 30%, then continue in slaking slurrying all-in-one, put into the beet processed through step 1, when detecting sugar content and reaching 30%-40%, slaking pulping stage completes, obtain the semi-finished product of granular organic feed sugar,
Step 3, mixing: the starch adding 50% in the semi-finished product obtained through step 2 mixes;
Step 4, granulation, drying: after the mixture made through step 3 is made graininess, then after super-dry, obtain the finished product of organic feed sugar.
The production equipment used in a kind of production method of above-mentioned organic feed sugar, for the slaking slurrying all-in-one of slaking and slurrying, comprise pulping tank and heating tank, described pulping tank is Horizontal enclosed tank, setting take horizontal central line as the rotating mechanism of axis, and described pulping tank top arranges charging aperture, and the top of pulping tank also arranges steam (vapor) outlet, pulping tank inside arranges the automatic tester for detecting sugar content, and the bottom of pulping tank arranges serum outlet; Described heating tank is set in pulping tank outside, forms closed sandwich with slaking tank, and heating tank top arranges steam (vapor) outlet, and bottom arranges thermal source introduction channel; One end that described rotating mechanism is positioned at heating tank outside arranges controllable motor and gearbox, and control the rotation of rotating mechanism, the part that described rotating mechanism is positioned at pulping tank inside arranges slicing device.
Described steam (vapor) outlet is 3.
Advantageous Effects of the present invention is: the production method of organic feed sugar of the present invention, enhance productivity, the organic feed sugar sugar content produced is high, utilizes the slaking slurrying all-in-one in the present invention to carry out slaking slurrying and concentrates, effectively can control the sugar content of finished product.
Accompanying drawing explanation
Fig. 1: the structural representation of slaking slurrying all-in-one of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
The present invention is a kind of production method of organic feed sugar, comprises the following steps:
Step 1, cleaning, chopping:
Select beet as raw material, beet is first cleaned, be cut into thread after cleaning.The present invention selects the sugar beet in beet, and sugar content is generally about 13%, but output is higher, can reach 60 ~ 80 tons/hectare.Except containing except certain sugar in the block root of sugar beet, also containing maintain domestic animal normal growth grow required for various vitamin and carbohydrate, fat and mineral salts, therefore its more much higher juice feed that is a kind of nutritive value.
Step 2, slaking slurrying:
The beet obtained after step 1 processes and water mixing are sent in slaking slurrying all-in-one, by heating and temperature control at 80 DEG C-85 DEG C, maturation process is carried out to beet, cutting process is carried out to beet simultaneously, make slurries, in the process of slaking slurrying, detect the sugar content of slurries in slaking slurrying all-in-one, if sugar content does not reach 30%, then continue in slaking slurrying all-in-one, put into the beet processed through step 1, when detecting sugar content and reaching 30%-40%, slaking pulping stage completes, and obtains the semi-finished product of organic feed sugar;
Step 3, mixing:
The starch adding 50% in the semi-finished product obtained through step 2 mixes.
Step 4, granulation, drying:
After the mixture made through step 3 is made graininess, then after super-dry, obtain the finished product of organic feed sugar.Then just by finished product packing, warehouse-in.
As shown in Figure 1, it is the production equipment used in the production method of above-mentioned organic feed sugar, for the slaking slurrying all-in-one of slaking and slurrying, comprise pulping tank 1 and heating tank 2, described pulping tank 1 is Horizontal enclosed tank, setting take horizontal central line as the rotating mechanism 3 of axis, described pulping tank top arranges charging aperture 4, raw material enters into pulping tank from this charging aperture, the top of pulping tank also arranges steam (vapor) outlet 5, discharge the steam that in pulping tank, negative-pressure vacuum concentration systems produces, realize the inspissation to slurries.Pulping tank inside arranges the automatic tester for detecting slurries sugar content, when sugar content inspection does not reach 30%, continue in pulping tank, to throw in beet from charging aperture 4, now only can throw in beet, and need not mix with water and drop into again, simultaneously under the effect of negative pressure concentration systems, realize the concentrated of slurries, improve sugar content.The bottom of pulping tank arranges serum outlet 6, and when detecting sugar content and reaching 30%-40%, slurrying completes, and slurries are sent from serum outlet 6; It is outside that described heating tank 2 is set in pulping tank 1, and form closed sandwich A with slaking tank, heating tank top arranges steam (vapor) outlet 7, and bottom arranges thermal source introduction channel 8.Thermal source enters into closed sandwich A by thermal source introduction channel 8, heats pulping tank, and heating and temperature control is at 80 DEG C-85 DEG C, and thermal source is coal, electricity and gas are produced.One end that described rotating mechanism is positioned at heating tank outside arranges controllable motor 9 and gearbox 10, controls the rotation of rotating mechanism, according to the distribution situation inside pulping tank, controls the speed of the rotation of rotating mechanism.The part that described rotating mechanism is positioned at pulping tank inside arranges section 11 device, and controllable Electric Machine Control rotating mechanism rotates, and makes section 11 that beet is carried out pulverization process, obtains the form of slurries.Described steam (vapor) outlet is 3.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (1)
1. a production method for organic feed sugar, is characterized in that, comprises the following steps:
Step 1, cleaning, chopping: select beet as raw material, first cleaned by beet, be cut into thread after cleaning;
Step 2, slaking slurrying: the beet obtained after step 1 processes and water mixing are sent in slaking slurrying all-in-one, by heating and temperature control at 80 DEG C-85 DEG C, maturation process is carried out to beet, cutting process is carried out to beet simultaneously, make pulpous state, in the process of slaking slurrying, detect the sugar content of slurries in slaking slurrying all-in-one, if sugar content does not reach 30%, then continue in slaking slurrying all-in-one, put into the beet processed through step 1, when detecting sugar content and reaching 30%-40%, slaking pulping stage completes, obtain the semi-finished product of organic feed sugar,
Step 3, mixing: the starch adding 50% in the semi-finished product obtained through step 2 mixes;
Step 4, granulation, drying: after the mixture made through step 3 is made graininess, then after super-dry, obtain the finished product of granular organic feed sugar;
Described slaking slurrying all-in-one, comprise pulping tank and heating tank, described pulping tank is Horizontal enclosed tank, setting take horizontal central line as the rotating mechanism of axis, described pulping tank top arranges charging aperture, the top of pulping tank also arranges steam (vapor) outlet, and pulping tank inside arranges the automatic tester for detecting sugar content, and the bottom of pulping tank arranges serum outlet;
Described heating tank is set in pulping tank outside, forms closed sandwich with pulping tank, and heating tank top arranges steam (vapor) outlet, and bottom arranges thermal source introduction channel;
One end that described rotating mechanism is positioned at heating tank outside arranges controllable motor and gearbox, and control the rotation of rotating mechanism, the part that described rotating mechanism is positioned at pulping tank inside arranges slicing device;
Steam (vapor) outlet on pulping tank is 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210280688.4A CN103564158B (en) | 2012-08-09 | 2012-08-09 | Production method and equipment of organic feed sugar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210280688.4A CN103564158B (en) | 2012-08-09 | 2012-08-09 | Production method and equipment of organic feed sugar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103564158A CN103564158A (en) | 2014-02-12 |
| CN103564158B true CN103564158B (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210280688.4A Active CN103564158B (en) | 2012-08-09 | 2012-08-09 | Production method and equipment of organic feed sugar |
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| Country | Link |
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| CN (1) | CN103564158B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106036097A (en) * | 2016-06-02 | 2016-10-26 | 安徽禹王养殖有限公司 | Plant sugar for suckling pig feed and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2166585Y (en) * | 1992-12-12 | 1994-06-01 | 张廷选 | Two-purpose machine for pealing ginger and cutting green fodder |
| CN1253740A (en) * | 1999-11-12 | 2000-05-24 | 熊军功 | Method for preparing new-type composite grass particle and its equipment |
| CN101138390A (en) * | 2007-02-08 | 2008-03-12 | 包头华资实业股份有限公司 | Beet pellet honey-added feedstuff |
| CN102084008A (en) * | 2008-03-19 | 2011-06-01 | 乐斯福公司 | Beet processing process and unit |
| CN202366506U (en) * | 2011-12-23 | 2012-08-08 | 佳木斯大学 | Chinese medicine constant temperature homogenate extractor |
-
2012
- 2012-08-09 CN CN201210280688.4A patent/CN103564158B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2166585Y (en) * | 1992-12-12 | 1994-06-01 | 张廷选 | Two-purpose machine for pealing ginger and cutting green fodder |
| CN1253740A (en) * | 1999-11-12 | 2000-05-24 | 熊军功 | Method for preparing new-type composite grass particle and its equipment |
| CN101138390A (en) * | 2007-02-08 | 2008-03-12 | 包头华资实业股份有限公司 | Beet pellet honey-added feedstuff |
| CN102084008A (en) * | 2008-03-19 | 2011-06-01 | 乐斯福公司 | Beet processing process and unit |
| CN202366506U (en) * | 2011-12-23 | 2012-08-08 | 佳木斯大学 | Chinese medicine constant temperature homogenate extractor |
Non-Patent Citations (2)
| Title |
|---|
| 甜菜副产物利用与农牧结合;沈玉和;《中国甜菜糖业》;19861231(第04期);48－49 * |
| 甜菜土法制糖;福建省漳平县永福公社农技站;《农业科技通讯》;19761231(第10期);24 * |
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| CN103564158A (en) | 2014-02-12 |
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