A kind of electrokinetic cell module safe testing device and test method
Technical field
The invention belongs to electrokinetic cell field, specifically refer to a kind of electrokinetic cell module safe testing device and test method.
Background technology
Battery, as the key components and parts of electric automobile, is the fundamental driving force source of electric automobile.Battery, as a chemical system unit, is attended by the carrying out of chemical reaction in charge and discharge process, and has the generation of side reaction.Electric automobile power battery group is arranged according to certain connected mode combination in limited space by a large amount of battery cells, forms and has high-octane system.When in battery pack, a certain monomer occurs to lose efficacy, because the generation of chemical reaction may be gathered amount of heat transfer spreading and causes other battery cell generation thermal runaway reaction, further cause large-scale security incident, this phenomenon is more outstanding in closed structure battery pack.For guaranteeing the safe handling of battery of electric vehicle group in charge and discharge process, the testing research of carrying out is in this respect even more important.
At present, the security verification of electrokinetic cell module is mainly machinery, environment, electrical safety.Wherein Environmental security is verified as module heating, temperature shock test, there is no the module thermal runaway fail safe that the method validation battery cells such as thermal run away lost efficacy and cause.
Summary of the invention
The object of the invention is in analog electrical electrical automobile power battery pack the thermal runaway behavior that may cause when a certain battery cell occurs to lose efficacy, a kind of electrokinetic cell module safety test method is provided, the thermal run away fail safe of checking battery modules, for the security verification of electric automobile power battery provides correlation test method.
The present invention is achieved by the following technical solutions:
A module safe testing device, includes electrokinetic cell module, heater, temperature sensor, wire, relay, temperature monitor;
Described electrokinetic cell module is verification experimental verification object, and in the middle of battery modules, a battery cell is used for being heated;
Described heater is wound in electrokinetic cell module and is heated on battery cell, for heating battery monomer;
Described temperature sensor is for detection of battery cell variations in temperature, comprises and is heated battery cell and adjacent cell monomer around thereof;
Described wire, for the connection of test loop, is connected with heater two ends respectively;
The control that described relay opens and closes for test loop;
Described temperature monitor detects the variations in temperature of battery cell for monitoring test process temperature sensor.
Described heater heating battery monomer mode, includes and by battery modules, directly connects heater and power, or heat by external power source.
Described heater includes heater strip or heating film.
The mode that assembles of described electrokinetic cell module monomer is arranged according to battery pack structure demand, comprises full parallel connection, full series, parallel series combination mode.
The safe method for testing of module, includes:
Electrokinetic cell module is charged to full electricity;
After assembling electrokinetic cell module safe testing device, by heater strip heating battery monomer;
The variations in temperature of monitoring battery, occur to lose efficacy after reaction when being heated battery cell, cutoff circuit, observe its around adjacent cell monomer variations in temperature, whether there is further thermal runaway reaction;
After being heated battery cell and losing efficacy, if all the other battery cells occur without phenomenons such as catching fire, blasts, take the failure conditions that module checks battery cell apart; If cause the inefficacy reaction of all the other battery cells, the extent of reaction of observing battery cell.
The invention has the beneficial effects as follows:
By implementing technical solution of the present invention, can effectively verify the thermal run away fail safe of electrokinetic cell module, analyze the security reliability of power battery pack design, ensure the safe handling of electrokinetic cell system, and guide the design of battery modules.
Accompanying drawing explanation
Fig. 1 is electrokinetic cell modular structure schematic diagram of the present invention;
Fig. 2 is that the present invention is heated battery cell schematic diagram;
Fig. 3 is experimental rig schematic diagram of the present invention.
Embodiment
Describe by the following examples technical scheme of the present invention in detail, should be understood that, following embodiment is only exemplary, only can be used for explaining and technical scheme of the present invention being described, and can not to be interpreted as is the restriction to technical solution of the present invention.
As shown in Figure 1 to Figure 3, a kind of electrokinetic cell module safe testing device, includes electrokinetic cell module, heater, temperature sensor, wire 2, relay 4, temperature monitor;
Described electrokinetic cell module is verification experimental verification object, and in the middle of battery modules, a battery cell is used for being heated;
Described heater is wound in electrokinetic cell module and is heated on battery cell, for heating battery monomer.
Fig. 1 is electrokinetic cell modular structure schematic diagram of the present invention, illustrates in general 1# battery for being heated battery cell in this figure, is positioned in the middle of battery modules, and heater strip is wound around by annular and is fixed on 1# battery cell by insulation high-temperature-resistant adhesive tape.2#, 3#, 4#, 5#, 6#, 7#, 8#, 9# battery cell are positioned at around 1# battery cell respectively successively.
Described temperature sensor is for detection of battery cell variations in temperature, comprises and is heated battery cell and adjacent cell monomer around thereof; On 9 battery cell housings in Fig. 1, be fixed with respectively temperature sensor, for the temperature detection monitoring of process of the test, warming is fixed by high temperature resistant adhesive tape.
Described wire, for the connection of test loop, is connected with heater two ends respectively; The control that described relay opens and closes for test loop, Fig. 3 is experimental rig schematic diagram, electrokinetic cell module is pressed after Fig. 1 and Fig. 2 assembling, heater strip one end that 1# is heated on battery cell is connected with module negative lug by wire, and the other end is drawn via relay and is connected with module positive pole ear by wire.Temperature sensor is connected to the variations in temperature in temperature monitor monitoring test process.
Described temperature monitor detects the variations in temperature of battery cell for monitoring test process temperature sensor.
During test, closing relay is connected loop, and module battery heats heater strip, detects the variations in temperature of 9 battery cells in heating process by temperature monitor.When 1# battery cell temperature rises to this battery cell generation inefficacy, disconnect relay, stop heating, the inefficacy of observation 1# battery cell is reacted and around whether variations in temperature, the battery of all the other 8 battery cells inefficacy reaction etc. occurs.
In process of the test, after 1# is heated battery cell and lost efficacy, if all the other battery cells occur without phenomenons such as catching fire, blasts, take the failure conditions that module checks battery cell apart; If cause the inefficacy reaction of all the other battery cells, observe the extent of reaction of battery cell, as whether battery protecting apparatus is opened etc., and with fire extinguishings such as fire-fighting sands.
According to the thermal run away fail safe of result of the test assessment electrokinetic cell module, if occur without explosion safety accidents such as on fire, burnings, or after being heated battery core and losing efficacy, do not cause around battery core and occur to lose efficacy and react, this structural module meets safe design requirement; If there is the perils such as on fire, burning, blast, there is potential safety hazard in this structural module, may cause power battery pack that more violent security incident further occurs, the improvement of need being correlated with of battery modules structure.
In technical scheme of the present invention, the mode that assembles of described electrokinetic cell module monomer is arranged according to battery pack structure demand, comprises full parallel connection, full series, parallel series combination mode.
In technical scheme of the present invention, battery cell is not limited only to rectangular cell monomer, also can be used for the testing authentication of cylindrical battery monomer.
In other embodiments of the invention, described heater comprises heating film.
Technical scheme of the present invention is mainly, by heater strip is wound on battery cell and is heated, the temperature causing during the inefficacies such as simulated battery monomer generation internal short-circuit rises, heat diffusion, detect battery modules whether the inefficacy that thermal runaway reaction causes all the other battery cells can occur in the case, cause even more serious security incident, effectively verify the security performance of battery modules.
Technical scheme of the present invention also can be used for the internal short-circuit failure performance of simplation verification battery cell.
Although illustrated and described embodiments of the invention, for the ordinary skill in the art, be appreciated that without departing from the principles and spirit of the present invention and can carry out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is by claims and be equal to and limit.