Summary of the invention
Object of the present invention is intended at least one aspect solving the above-mentioned problems in the prior art and defect.
According to an aspect of the present invention, provide a kind of temperature-sensitive bag erecting device for heat exchanger, wherein, described temperature-sensitive bag erecting device comprises:
Insertion section, is configured to be fixed to heat exchanger;
Accommodation section, is configured to be connected to insertion section and holds temperature-sensitive bag,
The outer surface of wherein said accommodation section is provided with clamping and fixing device, for making described accommodation section tighten up to clamp described temperature-sensitive bag when being arranged in accommodation section by temperature-sensitive bag by cooperation clamping device and described clamping and fixing device.
Particularly, described accommodation section and insertion section adopt the material identical with heat exchanger to make, and described insertion section and accommodation section are that the parts be separated still are linked together or the parts of one integratedly; And on the heat exchanger tube that described temperature-sensitive bag erecting device is weldingly fixed on heat exchanger and/or fin.
Particularly, the insertion section of described temperature-sensitive bag erecting device is weldingly fixed on the fin on the both sides of same heat exchanger tube, on adjacent heat exchanger tube and/or between adjacent heat exchanger tube, or on non-conterminous heat exchanger tube and/or fin.
Particularly, each insertion section of described temperature-sensitive bag erecting device is inserted in the space formed between heat exchanger tube and fin corresponding thereto, and be welded and fixed on described heat exchanger tube and/or fin, wherein said space is formed by stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
In one example, described clamping and fixing device is arranged on the joint of insertion section and accommodation section.
Particularly, described insertion section is one or more flat board, and described accommodation section is the cylindrical tube along its longitudinally with opening.
Particularly, described clamping and fixing device is arranged on the joint of flat board and described opening described in each and is groove, and described clamping device is Spring Card or spring clip.
Particularly, described insertion section is two flat boards, and described two flat boards have the length identical with opening, and described two flat boards are connected to the relative edge of two of opening respectively accordingly and extend parallel to each other along described edge.
In another example, described clamping and fixing device be arranged on described accommodation section the side away from insertion section and outwardly.
Particularly, described insertion section is one or more flat board, and described accommodation section is the cylindrical tube along its longitudinally with opening.
Particularly, described clamping and fixing device is arranged on each edge of described opening and is protuberance outwardly, and described clamping device is Spring Card or spring clip.
Particularly, described insertion section is two flat boards, and described two flat boards have the length identical with opening, and described two flat boards are connected to the side place relative with opening of described accommodation section accordingly respectively by rake, and extend parallel to each other.
Additionally, the other end of described insertion section is provided with the outward extending protuberance from insertion section, for welding location.
According to a further aspect in the invention, provide a kind of heat exchanger, comprise multiple heat exchanger tube, the temperature-sensitive bag erecting device be installed on described heat exchanger, wherein, described temperature-sensitive bag erecting device is according to above-mentioned temperature-sensitive bag erecting device.
Particularly, described heat exchanger also comprises the first header and the second header, and described heat exchanger tube is arranged between the first header and the second header, is provided with fin between adjacent heat exchanger tube.
Particularly, described temperature-sensitive bag erecting device is weldingly fixed on the fin on the both sides of same heat exchanger tube, on adjacent heat exchanger tube and/or between adjacent heat exchanger tube, or on non-conterminous heat exchanger tube and/or fin.
Particularly, each insertion section of described temperature-sensitive bag erecting device is inserted in the space formed between heat exchanger tube and fin corresponding thereto, and be welded and fixed on described heat exchanger tube and/or fin, wherein said space is formed by stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
According to of the present invention also on the one hand, provide a kind of manufacture method comprising heat exchanger according to above-mentioned temperature-sensitive bag erecting device, comprise step:
Respectively the two ends of some heat exchanger tubes are inserted between the first header and the second header;
Each insertion section of temperature-sensitive bag erecting device is inserted in the space formed between heat exchanger tube and fin corresponding thereto;
Insertion section is welded and fixed on described heat exchanger tube and/or fin.
Particularly, described space is formed by stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
Particularly, temperature-sensitive bag erecting device is fixed on heat exchanger by being welded on heat exchanger tube and/or fin by insertion section slice.
Known by above-mentioned analysis, temperature-sensitive bag erecting device of the present invention improves the accuracy of the heat-exchanger surface such as condenser, evaporimeter thermometric, improves the mounting means of temperature-sensitive bag.Temperature-sensitive bag erecting device of the present invention plays the temperature can measuring heat-exchanger surface exactly, again can convenient, fast, firmly install, dismantle temperature-sensitive bag.In addition, it also solves at present temperature-sensitive bag in the field and not easily installs or install rear caducous problem, improves the accuracy of temperature-sensitive bag sense temperature.
Detailed description of the invention
Below by embodiment, and 1-6b by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.In the description, same or analogous drawing reference numeral indicates same or analogous parts.The explanation of following reference accompanying drawing to embodiment of the present invention is intended to make an explanation to present general inventive concept of the present invention, and not should be understood to one restriction of the present invention.
In the fields such as HVAC, air conditioning for automobiles, refrigeration and transport, temperature-sensitive bag is installed usually on the such as heat exchanger device such as evaporimeter or condenser or product and carrys out real-time measuring tempeature.
Operation principle and the effect of temperature-sensitive bag will be illustrated below.
The operation principle of temperature-sensitive bag utilizes the temperature variant rule of the various physical property of material to be usable output signal temperature transition, pilot controller work.Temperature-sensitive package gripper is in its erecting device, and temperature-sensitive bag senses temperature in heat exchanger tube by the main part of this erecting device or insertion section heat transfer, is converted into exportable signal, is transferred to controller.
The effect of temperature-sensitive bag is mainly manifested in following several respects (general conventional control flow):
1, in cooling mode, compressor is protected.
The open and close controlling compressor and outer blower fan run.
2, in a heating mode, there is anti-cold wind, blow the function of waste heat and controlled wind speed.
According to the temperature of test, control inner blower and open or close and wind speed; Prevent blowing a cold wind over and waste heat.
3, in a heating mode, high temperature protection function is had.
During heating operation, if the temperature measured is higher, stop outer blower fan work; If this temperature continues to raise again, stop compressor operating.
4, in a heating mode, the unlatching of auxiliary electrical heater is controlled.
When the temperature measured is lower, then compressor start, the running of outer blower fan, reversal valve obtain electric, indoor fan and open, and auxiliary electrical heater is opened.When this temperature reaches certain value, auxiliary electrical heater is closed.
Find out thus, temperature-sensitive wraps in whole control system and plays very large effect, is the vitals in air-conditioner control system.If its installation and placement location is bad even comes off, cause the surface temperature measurement of the device such as evaporimeter or condenser inaccurate, directly have influence on the work of air-conditioner control system.
Not all fine based on the temperature-sensitive bag mounting means used in current industry, quick not and firmly, so be necessary to be optimized design to this device.
See Fig. 1 and 2, it illustrates according to heat exchanger 100 of the present invention.Particularly, temperature-sensitive bag 60 is fixed to described heat exchanger 100 by temperature-sensitive bag erecting device 50 of the present invention.
Particularly, as can be seen from Figure 1, heat exchanger 100 comprises inlet header 10 and outlet collection pipe 20.The heat exchanger tube 30 of some such as flat tubes is provided with between inlet header 10 and outlet collection pipe 20.In addition, multiple fin 40 can also be provided with between adjacent two heat exchanger tubes 30.Temperature-sensitive bag erecting device 50 is installed on described heat exchanger tube 30 and/or fin 40.Such as weld welded and installed on described heat exchanger tube 30 and/or fin 40 by slice particularly, and this temperature-sensitive bag erecting device 50 also comprises the temperature-sensitive bag 60 be installed on wherein.
In view of at this, main improvement is temperature-sensitive bag 60 to be installed on the mode on heat exchanger 100 and structure, therefore heat exchanger 100 described herein is only for illustration of object example.Therefore, structure and the principle of heat exchanger 100 is no longer described in detail at this.Those skilled in the art are known, as long as situation allows, temperature-sensitive bag erecting device 50 of the present invention can be applied to the heat exchanger of any type, or even the heat exchanger that futuristic design goes out.
Illustrate the structure of temperature-sensitive bag erecting device 50 below with reference to Fig. 3-5 and temperature-sensitive bag 60 be mounted to the concrete mode of heat exchanger 100.
As shown in Figure 3, temperature-sensitive bag erecting device 50 comprises insertion section 51, this insertion section 51 is disposed for temperature-sensitive bag erecting device 50 to be fixed to heat exchanger 100, is in this example to be particularly fixed on the heat exchanger tube 30 of heat exchanger 100 and/or fin 40 (see Fig. 2) by welding (such as stove Welding).As described herein, the implication that insertion section 51 can be soldered on heat exchanger tube 30 and/or fin 40 refers to: the insertion section 51 of temperature-sensitive bag erecting device 50 is weldingly fixed on the fin on the both sides of same heat exchanger tube 30, on adjacent heat exchanger tube 30 and/or between adjacent heat exchanger tube 30 or on non-conterminous heat exchanger tube 30 and/or fin 40.As shown in Fig. 6 a and 6b, multiple fin 40 is provided with between two adjacent heat exchanger tubes 30, but, can be inserted in heat exchanger 100 to make insertion section 50, fin 42 in the mid portion region shown in Fig. 6 a and 6b is tilted or fin 44 is stretched, to form space 46 between fin 42 or 44 and the heat exchanger tube 30 corresponded.Described space 46 can allow insertion section 51 to pass.So, in this example, insertion section 51 can be respectively welded on heat exchanger tube 40 and fin 42 and 44 in space 46.Certainly, insertion section 51 can be soldered on Fig. 6 a or the heat exchanger tube shown in Fig. 6 b 30, and is not soldered on fin 42 or 44, as long as situation allows.In addition, insertion section 51 can be soldered on Fig. 6 a or the fin 42 or 44 shown in Fig. 6 b, and is not soldered on heat exchanger tube 30, as long as situation allows.Herein, those skilled in the art understand based on above-mentioned disclosure, on the heat exchanger tube that can adopt multiple different mode that insertion section 51 is welded to heat exchanger or fin, and are not necessarily limited to certain concrete mode.Such as, can according to the size of temperature-sensitive bag erecting device 50, and two insertion sections 51 (if any) to be welded on non-conterminous two heat exchanger tubes (on the first heat exchanger tube being such as welded on heat exchanger respectively and the 3rd heat exchanger tube, and the second heat exchanger tube is between the first heat exchanger tube and the second heat exchanger tube), only be welded on the both sides of the first heat exchanger tube, only be welded on the both sides of the fin between the first heat exchanger tube and the second heat exchanger tube, an insertion section is welded on the first heat exchanger tube that another insertion section is welded on the side of the fin between the second heat exchanger tube and the 3rd heat exchanger tube, insertion section is welded on the fin between the first heat exchanger tube and the second heat exchanger tube and another insertion section is welded on the fin between the second heat exchanger tube and the 3rd heat exchanger tube, etc..Certainly, if feasible, the both sides of each insertion section can be respectively welded on the heat exchanger tube and fin that are adjacent, namely by being soldered to heat exchanger tube and fin fixes each insertion section simultaneously.
In addition, this temperature-sensitive bag erecting device 50 also comprises accommodation section 52, and this accommodation section 52 is configured to be connected to insertion section 51 and holds temperature-sensitive bag 60.In order to avoid producing potential difference corrosion, insertion section 51 and accommodation section 52 adopt the material (such as aluminium) identical with heat exchanger 100 to make.Temperature-sensitive bag erecting device 50, when manufacturing heat exchanger 100, is fitted together by welding and heat exchanger 100, it is integrated with heat exchanger 100 one-tenth.
Be appreciated that insertion section 51 and accommodation section 52 can be the parts or independent parts that are separated, but they can be linked together by such as welding, clamping, grafting etc.Certainly, in order to manufacture simple object, insertion section 51 and accommodation section 52 can be arranged to one single piece or one.
In this example, described insertion section 51 is dull and stereotyped, and its quantity can be one, two or more.Obviously, insertion section 51 is not necessarily limited to dull and stereotyped form, and it is only an example.Be installed on heat exchanger 100 as long as can play by temperature-sensitive bag erecting device 50 or temperature-sensitive bag 60, insertion section 51 can be arranged to any suitable form as required.Equally, in this example, accommodation section 52 is shown as the form of cylindrical tube, and it also can adopt any suitable form certainly.In order to have certain dilatancy, so that the clamping of the placement of temperature-sensitive bag 60 and fastener 54, described accommodation section 52 is provided with the opening 57 extended along its longitudinally (i.e. roughly left and right directions in the page of Fig. 3).In the present invention, preferably, described opening 57 extends through the whole length of accommodation section 52.Certainly, opening 57 also can be arranged to the partial-length extending through accommodation section 52.
In the example of fig. 3, described insertion section 51 is two flat boards.In order to arrange the reasons such as simple and attractive in appearance, flat board has the length identical with opening 57.Described two flat boards are connected to the relative edge of two of opening 57 respectively accordingly and extend parallel to each other along described edge.Like this, in the state assembled, the two ends of described insertion section 51 can with the justify align of accommodation section 52.
Particularly, described in each, joint that is dull and stereotyped and described opening 57 is provided with clamping and fixing device (groove such as seen in fig. 3) 53, for making described accommodation section 52 tighten up to clamp described temperature-sensitive bag 60 when being arranged in described accommodation section 52 by temperature-sensitive bag 60 by cooperation clamping device 54 and described clamping and fixing device 53.Herein, described clamping device 54 is specially Spring Card or spring clip, and described clamping and fixing device 53 is groove.Like this, when needs clamping accommodation section 52, Spring Card 54 can be coupled to groove 53, owing to being provided with described opening 57, described accommodation section 52 can be clamped, so that temperature-sensitive bag 60 is clamped in wherein, and difficult drop-off.Herein, by the fit structure of Spring Card 54 with groove 53, temperature-sensitive bag 60 can be fixed to clamp, prevent it from departing from or coming off.
At this, clamping device 54 can adopt the material with certain elasticity and intensity to make, and material is unrestricted.Such as, the material of clamping device 54 can be carbon steel, stainless steel, spring steel and the plastics, nylon etc. having certain elasticity and intensity.In addition, shape and the structure of described clamping device 54 are not limited to Spring Card or spring clip, and it is only an example.As long as the intensity that any parts or have that can play or similar function identical with Spring Card herein design and flexible parts can be used as clamping device herein.
Equally, described clamping and fixing device 53 is not limited to the form of groove, as long as it can coordinate with clamping device 54, plays the effect of clamping.
Usually, the very thin thickness of insertion section 51 and accommodation section 52, but weld together due to they and heat exchanger 100, thus very high in their joint intensity, prevent its deformation and fracture.
In addition, due to insertion section 51 and/or accommodation section 52 and heat exchanger 100 close contact, exactly the temperature in heat exchanger tube 30 can be passed to temperature-sensitive bag 60.
The form majority of current temperature-sensitive bag 60 is the cylindrical tube form shown in Fig. 2.Be appreciated that the diameter of the accommodation section 52 of cylindrical tube form described herein
usually be arranged to be close with the diameter of temperature-sensitive bag 60 or be slightly greater than the diameter of temperature-sensitive bag 60.According to the diameter of temperature-sensitive bag 60, size exists
inside select, be convenient to temperature-sensitive bag 60 to clamp.
It should be noted that, the installation site of temperature-sensitive bag erecting device 50 on heat exchanger 100 is unrestricted, the effective area of heat exchanger can place or install described temperature-sensitive bag erecting device 50 everywhere.
See Fig. 4, in order to be convenient to the described temperature-sensitive bag erecting device 50 in welding location, one end be not connected with accommodation section 52 of insertion section 51 will be provided with the outward extending protuberance 58 from insertion section 51, for welding location.In one embodiment, described protuberance 58 can be arranged to the lug of the fillet shape that the length along insertion section 51 as shown in Figure 4 extends.
To illustrate that temperature-sensitive bag erecting device 50 of the present invention is mounted to the step of heat exchanger 100 below:
First, as required by heat exchanger tube 30 that protuberance 58 is soldered to expectation and/or fin 40, thus temperature-sensitive bag erecting device 50 is fixed on heat exchanger 100.
Secondly, temperature-sensitive bag 60 is inserted into wherein from the side of accommodation section 52; Then load the clamping device 54 of such as Spring Card in clamping and fixing device 53, thus make opening 57 shrink to clamp temperature-sensitive bag 60.
Finally, temperature-sensitive bag 60 is closely fitted on the surface of heat exchanger 100, thus can measure its surface temperature exactly.
See Fig. 5, show another example of temperature-sensitive bag erecting device 50.The difference of the temperature-sensitive bag erecting device shown in itself and Fig. 3 is, the clamping and fixing device 55 that the connected mode of accommodation section 52 and insertion section 51 and accommodation section 52 are arranged.Parts same as shown in Figure 3 are given identical reference number, and specifically can see the related description about Fig. 3.
In Figure 5, two flat boards 51 are connected to the side place relative with opening 57 of described accommodation section 52 accordingly respectively by rake 56, and extend parallel to each other.Two flat boards 51 are all connected to (see Fig. 5) on the top of accommodation section 52 by respective rake 56.Be appreciated that radian or the shape of rake 56 can match with the profile of the heat exchanger tube 30 that will be connected to or fin 40.
In addition, each edge of described opening 57 is respectively arranged with clamping and fixing device 55 outwardly, for making described accommodation section 52 tighten up to clamp described temperature-sensitive bag 60 when being arranged in described accommodation section 52 by temperature-sensitive bag 60 by cooperation clamping device 54 and described clamping and fixing device 55.In this example, described clamping and fixing device 55 is protuberance, and described clamping device 54 is Spring Card or spring clip.
It should be noted that, the spacing between the insertion section of two shown in Fig. 3 and 5 51 can be arranged to hold fin 40, two or more root heat exchanger tube 30, specifically can select according to practical application.
As shown in figure 6 a and 6b, two examples temperature-sensitive bag erecting device 50 being soldered to the structural configuration of the regional area of heat exchanger 100 are respectively illustrated.
In conjunction with before described in, in Fig. 6 a, the fin 42 between two heat exchanger tubes 30 is caught inclination certain angle, thus forms space 46 respectively between fin 42 and two heat exchanger tubes 30, passes to allow insertion section 51.In like manner, in figure 6b, the fin 44 between two heat exchanger tubes 30 is stretched, thus forms space 46 respectively between fin 44 and two heat exchanger tubes 30, passes to allow insertion section 51.Namely, can fin between local directed complete set heat exchanger tube, to allow insertion section 51 to be inserted in heat exchanger, and be not necessarily limited to example shown here.
In addition, present invention also offers a kind of manufacture method comprising the heat exchanger of above-mentioned temperature-sensitive bag erecting device, comprise step:
Respectively the two ends of some heat exchanger tubes 30 are inserted between the first header (such as outlet collection pipe) and the second header (inlet collecting);
Each insertion section 51 of temperature-sensitive bag erecting device is inserted in the such as space 56, space formed between heat exchanger tube and fin 42 or 44 corresponding thereto;
Insertion section 51 is welded and fixed on described heat exchanger tube 40 and/or fin 42 or 44.
Particularly, described space 46 is formed by stretch fin 42 between two adjacent heat exchanger tubes 40 or the described fin 44 that tilts.
In addition, temperature-sensitive bag erecting device 50 is fixed on heat exchanger 100 by being welded on heat exchanger tube 40 and/or fin 42 or 44 by insertion section slice.
Temperature-sensitive bag erecting device 50 of the present invention at least has following Advantageous Effects:
1, temperature-sensitive bag erecting device of the present invention, its material is generally aluminium, and whole shape wall thickness is thinner, lightweight, and structure is simple, is easy to be shaped and processing, and material is few, cost is low.
2, the connecting portion office of heat exchanger is connected in insertion section, owing to adopting the mode together with welding with fin or heat exchanger tube, even if thin this coupling part intensity that also can make of material is very high.
3, insertion section and Welding of Heat-exchanger, improves accuracy and the stability of temperature sensing.
4, structurally there is certain dilatancy the accommodation section of temperature-sensitive bag erecting device, in being easy to temperature-sensitive bag to be fit into.
5. pass through the clamping engagement structure of such as Spring Card and protuberance or groove fit, prevent temperature-sensitive bag to come off.Because Spring Card is convenient to installation and removal, the problem that comes off namely solving temperature-sensitive bag also makes it possible to easily mount and dismount temperature-sensitive bag.
These are only some embodiments of the present invention, those skilled in the art will appreciate that, when not deviating from principle and the spirit of this present general inventive concept, can make a change these embodiments, scope of the present invention is with claim and their equivalents.