Summary of the invention
Object of the present invention is intended to solve at least one aspect of the above-mentioned problems in the prior art and defect.
According to an aspect of the present invention, provide a kind of temperature-sensitive bag erecting device for heat exchanger, wherein, described temperature-sensitive bag erecting device comprises:
Insertion section, is configured to be fixed to heat exchanger;
Accommodation section, is configured to be connected to insertion section and holds temperature-sensitive bag,
On the outer surface of wherein said accommodation section, be provided with clamping and fixing device, for making described accommodation section tighten up to clamp described temperature-sensitive bag by cooperation clamping device and described clamping and fixing device when temperature-sensitive bag is arranged on to accommodation section.
Particularly, described accommodation section adopts the material identical with heat exchanger to make with insertion section, and described insertion section is separated parts with accommodation section but is linked together integratedly or the parts of one; And described temperature-sensitive bag erecting device is weldingly fixed on the heat exchanger tube and/or fin of heat exchanger.
Particularly, the insertion section of described temperature-sensitive bag erecting device is weldingly fixed on the both sides of same heat exchanger tube, on the fin on adjacent heat exchanger tube and/or between adjacent heat exchanger tube, or on non-conterminous heat exchanger tube and/or fin.
Particularly, each insertion section of described temperature-sensitive bag erecting device is inserted in the space forming between heat exchanger tube and fin corresponding thereto, and be welded and fixed on described heat exchanger tube and/or fin, wherein said space forms by the stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
In one example, described clamping and fixing device is arranged on the joint of insertion section and accommodation section.
Particularly, described insertion section is one or more flat board, and described accommodation section is for having the cylindrical tube of opening along its longitudinally.
Particularly,, described clamping and fixing device is arranged on the joint of dull and stereotyped described in each and described opening and is groove, and described clamping device is Spring Card or spring clip.
Particularly, described insertion section is two flat boards, and described two flat boards have the length identical with opening, and described two flat boards are connected to accordingly respectively two relative edges of opening and extend parallel to each other along described edge.
In another example, described clamping and fixing device be arranged on described accommodation section away from a side of insertion section and outwards outstanding.
Particularly, described insertion section is one or more flat board, and described accommodation section is for having the cylindrical tube of opening along its longitudinally.
Particularly,, described clamping and fixing device is arranged on each edge of described opening and is outside outstanding protuberance, and described clamping device is Spring Card or spring clip.
Particularly, described insertion section is two flat boards, and described two flat boards have the length identical with opening, and described two flat boards are connected to respectively a side place relative with opening of described accommodation section accordingly by rake, and extend parallel to each other.
Additionally, the other end of described insertion section is provided with the outward extending protuberance from insertion section, for welding location.
According to a further aspect in the invention, provide a kind of heat exchanger, comprise a plurality of heat exchanger tubes, be installed on the temperature-sensitive bag erecting device on described heat exchanger, wherein, described temperature-sensitive bag erecting device is according to above-mentioned temperature-sensitive bag erecting device.
Particularly, described heat exchanger also comprises the first header and the second header, and described heat exchanger tube is arranged between the first header and the second header, between adjacent heat exchanger tube, is provided with fin.
Particularly, described temperature-sensitive bag erecting device is weldingly fixed on the both sides of same heat exchanger tube, on the fin on adjacent heat exchanger tube and/or between adjacent heat exchanger tube, or on non-conterminous heat exchanger tube and/or fin.
Particularly, each insertion section of described temperature-sensitive bag erecting device is inserted in the space forming between heat exchanger tube and fin corresponding thereto, and be welded and fixed on described heat exchanger tube and/or fin, wherein said space forms by the stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
According to of the present invention, provide a kind of and comprised according to the manufacture method of the heat exchanger of above-mentioned temperature-sensitive bag erecting device also on the one hand, comprised step:
The two ends of some heat exchanger tubes are inserted between the first header and the second header respectively;
Each insertion section of temperature-sensitive bag erecting device is inserted in the space forming between heat exchanger tube and fin corresponding thereto;
Insertion section is welded and fixed on described heat exchanger tube and/or fin.
Particularly, described space forms by the stretch fin between two adjacent heat exchanger tubes or the described fin that tilts.
Particularly, temperature-sensitive bag erecting device is passed insertion section slice and is welded on heat exchanger tube and/or fin and is fixed on heat exchanger.
Known by above-mentioned analysis, temperature-sensitive bag erecting device of the present invention improved the heat-exchanger surface thermometrics such as condenser, evaporimeter accuracy, improve the mounting means of temperature-sensitive bag.Temperature-sensitive bag erecting device of the present invention plays the temperature that can measure exactly heat-exchanger surface, again can be convenient, fast, firmly install, dismantle temperature-sensitive bag.In addition, it has also solved at present temperature-sensitive bag in the field and has been difficult for installation or the rear caducous problem of installation, has improved the accuracy of temperature-sensitive bag sense temperature.
The specific embodiment
Below by embodiment, and 1-6b by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.In description, same or analogous drawing reference numeral is indicated same or analogous parts.Followingly with reference to accompanying drawing, the explanation of embodiment of the present invention is intended to present general inventive concept of the present invention to make an explanation, and does not should be understood to a kind of restriction of the present invention.
In the fields such as HVAC, air conditioning for automobiles, refrigeration and transportation, conventionally on heat exchanger devices such as evaporimeter or condenser or product, temperature-sensitive bag is installed and is measured in real time temperature.
Operation principle and the effect of temperature-sensitive bag will be illustrated below.
The operation principle of temperature-sensitive bag, is that to utilize the temperature variant rule of the various physical propertys of material be usable output signal temperature transition, pilot controller work.Temperature-sensitive package gripper is in its erecting device, and temperature-sensitive bag senses temperature in heat exchanger tube by main part or the insertion section heat transfer of this erecting device, is converted into exportable signal, is transferred to controller.
The effect of temperature-sensitive bag is mainly manifested in following several respects (general conventional control flow):
1, under refrigeration mode, compressor is protected.
Control the open and close operation of compressor and outer blower fan.
2, under heating mode, the function that has anti-cold wind, blows waste heat and controlled wind speed.
According to the temperature of test, control inner blower and open or close and wind speed; Anti-blowing a cold wind over and waste heat.
3,, under heating mode, there is high temperature protection function.
During heating operation, if the temperature of measuring is higher, stop outer blower fan work; If this temperature continues to raise again, stop compressor operating.
4,, under heating mode, control the unlatching of auxiliary electrical heater.
When the temperature of measuring is lower, compressor start, the running of outer blower fan, reversal valve obtain electric, indoor fan and open, and auxiliary electrical heater is opened.When this temperature reaches certain value, auxiliary electrical heater is closed.
Find out thus, temperature-sensitive wraps in whole control system and plays very large effect, is the vitals in air-conditioner control system.If its installation and placement location are bad, even come off, cause the surface temperature measurement of the devices such as evaporimeter or condenser inaccurate, directly have influence on the work of air-conditioner control system.
Temperature-sensitive bag mounting means based on using in current industry is not all fine, quick not and firm, so be necessary this device to be optimized design.
Referring to Fig. 1 and 2, it shows according to heat exchanger 100 of the present invention.Particularly, temperature-sensitive bag erecting device 50 of the present invention is fixed to described heat exchanger 100 by temperature-sensitive bag 60.
Particularly, as can be seen from Figure 1, heat exchanger 100 comprises inlet header 10 and outlet header 20.Between inlet header 10 and outlet header 20, be provided with some such as the heat exchanger tube 30 of flat tube.In addition, can also between two adjacent heat exchanger tubes 30, be provided with a plurality of fins 40.Temperature-sensitive bag erecting device 50 is installed on described heat exchanger tube 30 and/or fin 40.For example by slice, weld welded and installed on described heat exchanger tube 30 and/or fin 40 particularly, and this temperature-sensitive bag erecting device 50 also comprises the temperature-sensitive bag 60 being installed on wherein.
In view of at this, main improvement is temperature-sensitive bag 60 to be installed on mode and the structure on heat exchanger 100, therefore heat exchanger 100 described herein is only for example of illustration purpose.Therefore, at this, no longer describe structure and the principle of heat exchanger 100 in detail.Those skilled in the art are known, as long as situation allows, temperature-sensitive bag erecting device 50 of the present invention can be applied to the heat exchanger of any type, or even the following heat exchanger of designing.
Below with reference to Fig. 3-5, illustrate the structure of temperature-sensitive bag erecting device 50 and the concrete mode that temperature-sensitive bag 60 is mounted to heat exchanger 100.
As shown in Figure 3, temperature-sensitive bag erecting device 50 comprises insertion section 51, this insertion section 51 is disposed for temperature-sensitive bag erecting device 50 to be fixed to heat exchanger 100, is in this example particularly for example, to be fixed on the heat exchanger tube 30 of heat exchanger 100 and/or fin 40 (referring to Fig. 2) by welding (stove Welding).As described in this article, the implication that insertion section 51 can be soldered on heat exchanger tube 30 and/or fin 40 refers to: the insertion section 51 of temperature-sensitive bag erecting device 50 is weldingly fixed on the both sides of same heat exchanger tube 30, on adjacent heat exchanger tube 30 and/or on the fin between adjacent heat exchanger tube 30 or on non-conterminous heat exchanger tube 30 and/or fin 40.As shown in Fig. 6 a and 6b, between two adjacent heat exchanger tubes 30, be provided with a plurality of fins 40, yet, for insertion section 50 can be inserted in heat exchanger 100, fin 42 in the mid portion region shown in Fig. 6 a and 6b is tilted or fin 44 is stretched, with fin 42 or 44 and the heat exchanger tube 30 of answering in contrast between form space 46.Described space 46 can allow insertion section 51 to pass.So, in this example, insertion section 51 can be respectively welded on heat exchanger tube 40 and fin 42 and 44 in space 46.Certainly, insertion section 51 can be soldered on the heat exchanger tube 30 shown in Fig. 6 a or Fig. 6 b, and is not soldered on fin 42 or 44, as long as situation allows.In addition, insertion section 51 can be soldered on the fin 42 or 44 shown in Fig. 6 a or Fig. 6 b, and is not soldered on heat exchanger tube 30, as long as situation allows.Herein, those skilled in the art understand the disclosure based on above-mentioned, can adopt multiple different mode that insertion section 51 is welded on the heat exchanger tube or fin of heat exchanger, and be not necessarily limited to certain concrete mode.For example, can be according to the size of temperature-sensitive bag erecting device 50, and being welded on non-conterminous two heat exchanger tubes, two insertion sections 51 (if any) (are for example welded on respectively on first heat exchanger tube and the 3rd heat exchanger tube of heat exchanger, and the second heat exchanger tube is between the first heat exchanger tube and the second heat exchanger tube), only be welded on the both sides of the first heat exchanger tube, only be welded on the both sides of the fin between the first heat exchanger tube and the second heat exchanger tube, insertion section is welded on the first heat exchanger tube and another insertion section is welded in a side of the fin between the second heat exchanger tube and the 3rd heat exchanger tube, insertion section is welded on the fin between the first heat exchanger tube and the second heat exchanger tube and another insertion section is welded on the fin between the second heat exchanger tube and the 3rd heat exchanger tube, etc..Certainly, if feasible, the both sides of each insertion section can be respectively welded on the heat exchanger tube and fin being adjacent, and by be soldered to heat exchanger tube and fin simultaneously, fix each insertion section.
In addition, this temperature-sensitive bag erecting device 50 also comprises that 52,Gai accommodation section, accommodation section 52 is configured to be connected to insertion section 51 and holds temperature-sensitive bag 60.For fear of producing potential difference corrosion, 51He accommodation section, insertion section 52 adopts the material (for example aluminium) identical with heat exchanger 100 to make.Temperature-sensitive bag erecting device 50, when manufacturing heat exchanger 100, fits together by welding and heat exchanger 100, and itself and heat exchanger 100 are become one.
Be appreciated that 51He accommodation section, insertion section 52 can be separated parts or independent parts, but they can link together by such as welding, clamping, grafting etc.Certainly, in order to manufacture simple object, 51He accommodation section, insertion section 52 can be arranged to single type parts or one.
In this example, described insertion section 51 is dull and stereotyped, and its quantity can be one, two or more.Obviously, insertion section 51 is not necessarily limited to dull and stereotyped form, and it is only an example.As long as can play, temperature-sensitive bag erecting device 50 or temperature-sensitive bag 60 are installed on heat exchanger 100, insertion section 51 can be arranged to any suitable form as required.Equally, in this example, accommodation section 52 is shown as the form of cylindrical tube, and it also can adopt any suitable form certainly.In order to have certain dilatancy, so that the clamping of the placement of temperature-sensitive bag 60 and fastener 54, described accommodation section 52 is provided with the opening 57 extending along its longitudinally (being the roughly left and right directions in the page of Fig. 3).In the present invention, preferably, described opening 57 extends through the whole length of accommodation section 52.Certainly, opening 57 also can be arranged to extend through the partial-length of accommodation section 52.
In the example of Fig. 3, described insertion section 51 is two flat boards.For the reasons such as simple and attractive in appearance are set, flat board has the length identical with opening 57.Described two flat boards are connected to accordingly respectively two relative edges of opening 57 and extend parallel to each other along described edge.Like this, in the state assembling, the two ends of described insertion section 51 can with the justify align of accommodation section 52.
Particularly, described in each, joint dull and stereotyped and described opening 57 is provided with clamping and fixing device (for example groove seen in fig. 3) 53, for making described accommodation section 52 tighten up to clamp described temperature-sensitive bag 60 by cooperation clamping device 54 and described clamping and fixing device 53 when temperature-sensitive bag 60 is arranged on to described accommodation section 52.Herein, described clamping device 54 is specially Spring Card or spring clip, and described clamping and fixing device 53 is groove.Like this, when needs clamp accommodation section 52, Spring Card 54 can be coupled to groove 53, owing to being provided with described opening 57, described accommodation section 52 can be clamped, so that temperature-sensitive bag 60 is clamped in wherein, and difficult drop-off.Herein, the fit structure by Spring Card 54 with groove 53, can fix to clamp temperature-sensitive bag 60, prevents its disengaging or comes off.
At this, clamping device 54 can adopt the material with certain elasticity and intensity to make, and material is unrestricted.For example, the material of clamping device 54 can be carbon steel, stainless steel, spring steel and the plastics that have certain elasticity and intensity, nylon etc.In addition, the shape of described clamping device 54 and structure are not limited to Spring Card or spring clip, and it is only an example.So long as intensity and the flexible parts that can bring into play any parts of or similar function identical with Spring Card herein or have a design herein can be used as clamping device.
Equally, described clamping and fixing device 53 is not limited to the form of groove, as long as it can coordinate with clamping device 54, plays the effect of clamping.
Conventionally, the very thin thickness of 51He accommodation section, insertion section 52, but because they and heat exchanger 100 weld together, therefore very high in their joint intensity, prevented its deformation and fracture.
In addition, due to insertion section 51 and/or accommodation section 52 and heat exchanger 100 close contacts, can exactly the temperature in heat exchanger tube 30 be passed to temperature-sensitive bag 60.
The form majority of current temperature-sensitive bag 60 is the cylindrical tube form shown in Fig. 2.Be appreciated that the diameter of the
accommodation section 52 of cylindrical tube form described herein
conventionally be arranged to the diameter that diameter with temperature-sensitive bag 60 is close or is slightly greater than temperature-sensitive bag 60.According to the diameter of temperature-sensitive bag 60, size exists
inside select, be convenient to temperature-sensitive bag 60 to clamp.
It should be noted that, the installation site of temperature-sensitive bag erecting device 50 on heat exchanger 100 is unrestricted, the effective area of heat exchanger can place or install described temperature-sensitive bag erecting device 50 everywhere.
Referring to Fig. 4, in order to be convenient to the described temperature-sensitive bag erecting device 50 in welding location, one end not being connected with accommodation section 52 of insertion section 51 is provided with the 51 outward extending protuberances 58 from insertion section, for welding location.In one embodiment, described protuberance 58 can be arranged to the lug of the fillet shape that 51 the length along insertion section as shown in Figure 4 extends.
Below explanation temperature-sensitive bag erecting device 50 of the present invention is mounted to the step of heat exchanger 100:
First, as required by protuberance 58 being soldered on the heat exchanger tube 30 and/or fin 40 of expectation, thereby temperature-sensitive bag erecting device 50 is fixed on heat exchanger 100.
Secondly, by temperature-sensitive bag 60, from accommodation section, 52 side is inserted into wherein; Then pack clamping device 54 such as Spring Card in clamping and fixing device 53, thereby make opening 57 shrink to clamp temperature-sensitive bag 60.
Finally, temperature-sensitive bag 60 is closely fitted on the surface of heat exchanger 100, thereby can measure exactly its surface temperature.
Referring to Fig. 5, show another example of temperature-sensitive bag erecting device 50.The difference of the temperature-sensitive bag erecting device shown in itself and Fig. 3 is, the clamping and fixing device 55 arranging on the connected mode of 52He insertion section, accommodation section 51 and accommodation section 52.Be given identical reference number with the identical parts shown in Fig. 3, and specifically can be referring to the related description about Fig. 3.
In Fig. 5, two flat boards 51 are connected to respectively a side place relative with opening 57 of described accommodation section 52 accordingly by rake 56, and extend parallel to each other.Two flat boards 51 all rake 56 by are separately connected on the top of accommodation section 52 (referring to Fig. 5).The radian or the shape that are appreciated that rake 56 can match with the profile of the heat exchanger tube 30 that will be connected to or fin 40.
In addition, each edge of described opening 57 is respectively arranged with outwards outstanding clamping and fixing device 55, for making described accommodation section 52 tighten up to clamp described temperature-sensitive bag 60 by cooperation clamping device 54 and described clamping and fixing device 55 when temperature-sensitive bag 60 is arranged on to described accommodation section 52.In this example, described clamping and fixing device 55 is protuberance, and described clamping device 54 is Spring Card or spring clip.
It should be noted that, the spacing between two insertion sections 51 shown in Fig. 3 and 5 can be arranged to hold fin 40, one, two or more heat exchanger tubes 30, specifically can select according to practical application.
As shown in Fig. 6 a and 6b, show respectively two examples of structural configuration that temperature-sensitive bag erecting device 50 are soldered to the regional area of heat exchanger 100.
Described in before, in Fig. 6 a, the fin 42 between two heat exchanger tubes 30 is caught certain angle, thereby forms respectively space 46 between fin 42 and two heat exchanger tubes 30, to allow insertion section 51 to pass.In like manner, in Fig. 6 b, the fin 44 between two heat exchanger tubes 30 is stretched, thereby forms respectively space 46 between fin 44 and two heat exchanger tubes 30, to allow insertion section 51 to pass.Namely, can the local fin of adjusting between heat exchanger tube, insertion section 51 is inserted in heat exchanger allowing, and is not necessarily limited to example shown here.
In addition, the present invention also provides a kind of manufacture method that comprises the heat exchanger of above-mentioned temperature-sensitive bag erecting device, comprises step:
For example respectively the two ends of some heat exchanger tubes 30 are inserted into, between the first header (exporting header) and the second header (inlet collecting);
Each insertion section 51 of temperature-sensitive bag erecting device is inserted between heat exchanger tube and fin 42 or 44 corresponding thereto to the space that forms for example in space 56;
Insertion section 51 is welded and fixed on described heat exchanger tube 40 and/or fin 42 or 44.
Particularly, described space 46 forms by the stretch fin 42 between two adjacent heat exchanger tubes 40 or the described fin 44 that tilts.
In addition, temperature-sensitive bag erecting device 50 is passed insertion section slice and is welded on heat exchanger tube 40 and/or fin 42 or 44 and is fixed on heat exchanger 100.
Temperature-sensitive bag erecting device 50 of the present invention at least has following useful technique effect:
1, temperature-sensitive bag erecting device of the present invention, its material is generally aluminium, and whole shape wall thickness is thinner, lightweight, simple in structure, is easy to be shaped and processing, and material is few, cost is low.
2, in insertion section, be connected to the connecting portion office of heat exchanger, due to the mode of employing together with fin or heat exchanger tube welding, even if thin this coupling part intensity that also can make of material is very high.
3, insertion section and Welding of Heat-exchanger, improved accuracy and the stability of temperature sensing.
4,, structurally there is certain dilatancy the accommodation section of temperature-sensitive bag erecting device, in being easy to temperature-sensitive bag to be fit into.
5. by the clamping engagement structure of for example Spring Card and protuberance or groove fit, prevented that temperature-sensitive bag from coming off.Because Spring Card is convenient to installation and removal, the problem that comes off that solves temperature-sensitive bag also makes it possible to easily mount and dismount temperature-sensitive bag.
These are only some embodiments of the present invention, those skilled in the art will appreciate that, in the situation that do not deviate from principle and the spirit of this present general inventive concept, can make a change these embodiment, scope of the present invention limits with claim and their equivalent.