A kind of air filter that can carry out oily vapour separation
Technical field
The present invention relates to a kind of air filter that can carry out oily vapour separation.
Background technique
Air filter base and the oily vapour separate mode of the general gasoline engines widely using at present mainly contain two kinds of structures: the first is in engine cowl hood or resuscitation apparatus, through the crankcase waste gas of preliminary oily vapour separation and machine oil steam and a certain amount of machine oil oil droplet, to be incorporated in the oily vapour inlet passage of air filter base, and oily vapour inlet passage operated by rotary motion is above the cylinder air inlet road of air filter base, the problem that this structure exists is, through containing proportional higher machine oil steam and machine oil oil droplet in the crankcase waste gas of preliminary oily vapour separation, machine oil steam can alter or flow into cylinder air inlet road along oily vapour inlet passage with machine oil oil droplet with crankcase waste gas, can cause engine burn oil thus, silencing apparatus emits blue smoke, exhaust emissions exceeds standard, befouling environment, the second is in engine cowl hood or resuscitation apparatus, through the crankcase waste gas of preliminary oily vapour separation and machine oil steam and a certain amount of machine oil oil droplet, to be incorporated in the oily vapour inlet passage of air filter base, and oily vapour inlet passage is arranged on the below in the cylinder air inlet road of air filter base, a back oil road is set below oily vapour inlet passage and leads to crankcase simultaneously, one-way valve is set in back oil road, utilize the negative pressure of crankcase that unnecessary machine oil is sucked back to crankcase by back oil road one-way valve, but the part that the problem that this structure exists is oily vapour inlet passage arranges too much---there is mazy composite guide air drain, oil baffle, oil outlet one-way valve and valve seat, seal ring etc., so just cause complex structure, assemble more complicated, cost is high, and because Assembly part is more in oily vapour inlet passage, cause exhausted by crankcase resistance to increase, thereby reduced the power stage of engine.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of air filter that can carry out oily vapour separation, both can effectively realize oily vapour separated, the machine oil of avoiding waste, can reduce again the resistance in oily vapour inlet passage, thereby reach the object that does not affect engine output power.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: a kind of air filter that can carry out oily vapour separation, comprise base, in base, be provided with You Qi separation chamber, base one side is provided with oily vapour inlet passage and back oil road, oil vapour inlet passage and back oil road Jun Yuyou vapour separation chamber are communicated with, back oil road place is provided with the back oil road one-way valve fitting tightly with back oil road, base opposite side is provided with the outlet passageway that Yu You vapour separation chamber is communicated with, and the position of oily vapour inlet passage and outlet passageway is all higher than the position of back oil road.
As being provided with leakproof oil gluten in preferred ,You vapour separation chamber, leakproof oil gluten is between oily vapour inlet passage and outlet passageway, and leakproof oil gluten Jiang You vapour separation chamber is divided into two-part of connection.
As preferably, base comprise base body and and the baffle plate ,You vapour separation chamber that fits tightly of base body be the cavity between base body and baffle plate.
As preferably, base body is provided with a groove towards a side of baffle plate and the profile scope that is positioned at baffle plate, baffle plate is one to cover the flat board at groove oral area, You Qi separation chamber is baffle plate and the formed cavity of groove, base body is provided with towards a side of baffle plate that one end is communicated with groove, the other end extends to the extraneous conduit of baffle plate profile, and outlet passageway is formed cavity between baffle plate and its conduit part covering.
As preferably, the side that is positioned at baffle plate on base body is provided with the cylinder air inlet road that is communicated with base body both sides, cylinder air inlet road is that a projection is greater than baffle plate in the height of projection of this side at base body towards the bulge loop of a side of baffle plate and its height of projection in this side, base body is provided with connection strap towards a side of baffle plate, connection strap one end is connected with the outer side wall in cylinder air inlet road, a baffle plate part fits tightly with cylinder air inlet road outer side wall, a part fits tightly with connection strap, and the part on baffle plate between these two-part, between cylinder air inlet road and connection strap three, surround a mesopore, conduit extends to mesopore place and is communicated with mesopore.
As preferably, base body has towards a side of baffle plate the location sealing muscle fitting tightly with baffle plate, and location sealing muscle is connected with connection strap.
As preferably, base body is positioned at baffle plate place side and has the location sealing muscle fitting tightly with baffle plate.
As preferably, base body is connected by fastening piece with baffle plate, is equipped with the through hole that fastening piece is passed on base body and baffle plate.
Beneficial effect:
A kind of air filter that can carry out oily vapour separation that the present invention adopts technique scheme to provide, the oily vapour inlet passage of air filter base is a unimpeded passage, in it, do not assemble any part, can reduce the resistance in oily vapour inlet passage---reduce exhausted by crankcase resistance, to reduce the impact on engine output power, Oil-gas Separation chamber can effectively be realized oily vapour separation, the machine oil of avoiding waste, reduces exhaust emissions, be alleviated environmental pollution, and simple in structure, reliable operation, cost be low, be convenient to assembling.
Accompanying drawing explanation
Fig. 1 is figure in bulk of the present invention;
Fig. 2 is the structural representation after assembling of the present invention completes;
Fig. 3 is the sectional view at A-A place in Fig. 2;
Fig. 4 is the enlarged view at B place in Fig. 2;
Fig. 5 is a kind of structural representation of base body in the present invention.
Embodiment
As shown in Fig. 1 to 5, a kind of air filter that can carry out oily vapour separation, comprise base and be arranged on the air filter main body on base, wherein base comprises base body 1 and baffle plate 3, air filter main body is arranged on and on base body 1, is positioned at baffle plate 3 place one sides, baffle plate 3 and base body 1 fit tightly and the two between have a hollow cavity, this place adopts and fits tightly is between the two, to leak gas preventing in order to realize sealing between baffle plate 3 and base body 1, cavity between baffle plate 3 and base body 1 be take and carried out coolingly making oily vapour separated (preferably this cavity being a flat cavity to entering the waste gas that is attaching oil vapor and machine oil oil droplet in it as You Qi separation chamber 4, waste gas enters after cavity effective with contacting of cavity wall like this, cooling effect), the side that base body 1 deviates from baffle plate 3 is provided with oily vapour inlet passage 5 and back oil road 6, Yu Youqi separation chamber, oil vapour inlet passage one end 4 is directly communicated with, the other end is communicated with engine cowl hood or resuscitation apparatus, in oil vapour inlet passage 5, do not assemble any part, back oil road 6 Yu Youqi separation chambers, one end 4 are directly communicated with, the other end is communicated with crankcase, in back oil road 6, be provided with and same this place of back oil road one-way valve 2(that back oil road 6 inwalls fit tightly adopts that to fit tightly be to prevent from leaking gas between back oil road 6 and back oil road one-way valve 2, can realize sealing), between base body 1 and baffle plate 3, be provided with outlet passageway 7, outlet passageway 7 one end are communicated with You Qi separation chamber 4, the other end passes in air filter, under normal operating condition, preferably the connection position of outlet passageway 7 Yu You vapour separation chambers 4 is away from the position at oily vapour inlet passage 5 places, the position of oil vapour inlet passage 5 and outlet passageway 7 is all higher than the position of back oil road 6, back oil road 6 is positioned at the lowermost end of You Qi separation chamber 4, like this can the conflux lowermost end of Zhi You vapour separation chamber 4 flowing out from back oil road 6 of the fluid of You Qi separation chamber 4 interior separation, preferably base body 1 is provided with a groove towards a side of baffle plate 3 and the profile scope that is positioned at baffle plate 3, baffle plate 3 is one to cover the flat board at groove oral area, You Qi separation chamber 4 is baffle plate 3 and the formed cavity of groove, base body 1 is provided with towards a side of baffle plate 3 that one end is communicated with groove, the other end extends to the extraneous conduit of baffle plate 3 profile, and outlet passageway 7 is formed cavity between baffle plate 3 and its conduit part covering, under normal operating condition, the lower orientation of the position of preferred oil vapour separation chamber 4 in cylinder air inlet road, the position of You Qi separation chamber 4 and back oil road 6 is all lower than the position of outlet passageway 7, back oil road one-way valve 2 fits closely in back oil road 6, prevents that back oil road one-way valve 2 is extruded being subject to the pressurized gas effect of crankcase.
Back oil road one-way valve 2 is market general purpose accessory, its working principle is: can only rely on negative pressure to overcome one-way valve self elastic force effect and open closed gap reaches the object of logical oil or ventilation from direction, and be obstructed the other way around, when in the opposite direction one-way valve bears high pressure, pressure is higher, and the effect of being stressed of its closed gap and self elastic force effect closure are tighter.
In You Qi separation chamber 4, be provided with leakproof oil gluten 41, leakproof oil gluten 41 is between oily vapour inlet passage 5 and outlet passageway 7, and leakproof oil gluten 41Jiang You vapour separation chamber 4 is divided into two-part of connection.The side that is positioned at baffle plate 3 on base body 1 is provided with the cylinder air inlet road 8 that is communicated with base body 1 both sides, it is to enter in cylinder through cylinder air inlet road 8 that gas after air filter is filtered has a part at least, preferably to be a projection be greater than baffle plate 3 at the height of projection h(of this side as shown in Figure 3 at base body 1 towards the bulge loop of a side of baffle plate 3 and its height of projection H in this side in cylinder air inlet road 8), base body 1 is provided with connection strap 13 towards a side of baffle plate 3, connection strap 13 one end are connected with the outer side wall in cylinder air inlet road 8, baffle plate 3 parts fit tightly (baffle plate 3 is by fitting tightly to realize fitting tightly of this place's baffle plate 3 and base body 1 with cylinder air inlet road 8) with cylinder air inlet road 8 outer side walls, a part fits tightly (baffle plate 3 is by fitting tightly to realize fitting tightly of this place's baffle plate 3 and base body 1 with connection strap 13) with connection strap 13, and the part on baffle plate 3 between these two-part, between cylinder air inlet road 8 and connection strap 13 threes, surround a mesopore 10, conduit extends to mesopore 10 places and is communicated with mesopore 10.Base body 1 has towards a side of baffle plate 3 the location sealing muscle 12 fitting tightly with baffle plate 3, and location sealing muscle 12 is connected with connection strap 13.Base body 1 is positioned at baffle plate 3 place sides and has the location sealing muscle 12 fitting tightly with baffle plate 3.Base body 1 is connected by fastening piece with baffle plate 3, is equipped with the through hole 9 that fastening piece is passed on base body 1 and baffle plate 3, and base body 1 and baffle plate 3 are jointly assembled on the mounting point that engine is corresponding and use fastening piece fastening, prevent from coming off, and guarantee sealing.In the present embodiment, the profile that the appearance profile of baffle plate 3 and location sealing muscle and cylinder air inlet road and connection strap 13 surround is consistent, and baffle plate 3 seals by fitting tightly further assurance with location sealing muscle and cylinder air inlet road and connection strap 13.
Working procedure is: after engine running, waste gas in crankcase is compressed generation high pressure in the descending process of engine cylinder piston, crankcase waste gas can attach in the oily vapour inlet passage that machine oil steam and machine oil oil droplet enter base body 1 by pipeline by cowl hood or the resuscitation apparatus of engine with very fast speed, then enter in the You Qi separation chamber of base body 1, crankcase waste gas is attaching oil vapor and machine oil oil droplet in entering the process of You Qi separation chamber, because making temperature start to reduce away from this thermal source of crankcase and Air Flow, machine oil steam condensation becomes oil droplet, in You vapour separation chamber, be subject to the barrier effect of the leakproof oil gluten 41 in baffle plate 3 He You vapour separation chambers 4, beginning flows downstream in the back oil road 6 of bottom, Dao You vapour separation chamber along wall, back oil road is communicated with crankcase by pipeline, when piston stroking upward, in crankcase, form negative pressure, this negative pressure overcomes the elastic force effect of back oil road one-way valve 2 self the closed gap of one-way valve 2 is opened, now, the Channel Perfect of You You vapour separation chamber and engine crankcase is opened, by the negative pressure in crankcase, the machine oil in back oil road is sucked in crankcase, thereby reached, prevent that machine oil steam or the oil droplet of in cowl hood or resuscitation apparatus, scurrying out from entering cylinder generation burn oil phenomenon by cylinder air inlet road.The crankcase waste gas that You Qi scurries into separation chamber, after carrying out oily vapour separation, is discharged by You Qi separation chamber and the common outlet passageway forming of baffle plate 2, and the cylinder air inlet road that then passes through base body 1 is inhaled into cylinder and again burns, and prevents befouling environment.By the waste gas of scurrying out in crankcase, in the situation that not stopping, through oily vapour inlet passage, enter You Qi separation chamber smoothly, therefore, the power stage of engine is not impacted and lost.