CN103556512B - A kind of batik cloth dewaxing device - Google Patents
A kind of batik cloth dewaxing device Download PDFInfo
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- CN103556512B CN103556512B CN201310484493.6A CN201310484493A CN103556512B CN 103556512 B CN103556512 B CN 103556512B CN 201310484493 A CN201310484493 A CN 201310484493A CN 103556512 B CN103556512 B CN 103556512B
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Abstract
The invention discloses a kind of batik cloth dewaxing device, when batik cloth carries out dewaxing operation in dewaxing groove (1) hot water, by cylinder (16) design on passageway (15), cylinder (16) carries out squash type and drum-type dewaxing to cloth, both removed in cloth to greatest extent and the free wax on surface, it also avoid passageway (15) to the scraping of cloth; By design accumulator tank (2), this dewaxing device is made to reach zero-emission.Structure of the present invention is simple, and dewaxing effect is good, and production efficiency is high, is applicable to the workshop of scale.
Description
Technical field
The present invention relates to the process equipment of cloth, particularly a kind of batik cloth dewaxing device.
Background technology
Batik, ancient title " wax figured silk fabrics ".One of Traditional Folk dyeing and printing process.Modern still very popular in Bouyei, seedling, precious jade, Gelao's isofamily, clothing skirt, to be decorated by many happiness batiks such as blanket, Bao Dan.Main method dips in wax liquid with wax spatula, and calico is described the grain pattern such as geometrical pattern or flower, bird, worm, fish, then immerses indigo cylinder, namely shows decorative pattern with poach dewaxing.Of a tightly knit structure, the lines flow smoothly, and decoration entertaining is very strong, has distinct national style.
The conventional production process of batik, for being coated with dye pattern, paints wax, the artistic technique of wax, dyeing, dewaxing, washing and baking operation.As the patent No. patent of invention " colour wax printing process " that is CN1115345 discloses the production process of batik, comprise refining destarch, dehydration, oven dry, painting (print) dye pattern, paint wax, wax artistic technique, dye (paintings) look, dewax, soap, fixation, washing, then oven dry and arranging process.In batik processing technology, dewaxing is a technical barrier, the talent of this technical field domestic is also in positive innovation, as above-mentioned patent dewaxing operation adopt be that heat evaporates treatment technology, the defect of this technology is, when batik cloth is when carrying out high temperature and evaporating, its wax swims on the surface of cloth, owing to there is no the effect of other external force, be difficult to wax to remove totally; The patent No. is disclose a kind of device passed through with hot water dewaxing in dewaxing groove in the description of the patent of invention " a kind of method of continuously printing patterns on purified cotton textiles by wax printing " of 101289813A, the defect of this device is that batik cloth is in the water of 70 ~ 100 DEG C, wax can melt and swim on the surface of cloth, under the effect not having external force, be difficult to the wax that swims in batik cloth to remove clean, affect cloth quality.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of batik cloth dewaxing device, object is the technical barrier of the dewaxing solving batik cloth manufacture process, makes the wax more soft comfortable obtained.
The present invention is achieved by the following technical solutions:
A kind of batik cloth dewaxing device, comprises the dewaxing groove containing heater, and comprise left cloth cylinder and right cloth cylinder in dewaxing groove, left cloth cylinder, by left driven by motor, has passageway between two cloth cylinders, passageway has the cylinder that two circumscribed.
Further, in order to depart from clean from wax by batik cloth middle reaches, described right cloth cylinder also there is right motor.
Further, conveniently batik cloth more easily can put into batik cloth dewaxing device, and described cylinder is dismountable.
Further, in order to reduce batik cloth when taking out dewaxing groove, the liquid wax of the contact dewaxing rooved face reduced as much as possible, there is catch on the side in described passageway.
Further, in order to remove clean by swimming at the free wax of batik cloth surface as much as possible, described passageway has 1 ~ 5.
Further, in order to remove clean by swimming at the free wax of batik cloth surface as much as possible, described passageway has 2.
Further, in order to reduce batik cloth when taking out dewaxing groove, the liquid wax of the contact dewaxing rooved face reduced as much as possible, reaches recycling wax effect simultaneously, described dewaxing groove is had delivery port by each region that catch is divided into, and is connected with the accumulator tank containing refrigeration plant.
Further, in order to ensure the effect of catch, the degree of depth of described delivery port is less than the length of catch.
Further, can recycling wax more easily, prevent liquid wax under the effect of accumulator tank low temperature, becoming solid state wax blocking water pump, described accumulator tank contains the screen pack at middle part simultaneously.
Further, in order to decreasing pollution, described accumulator tank also comprises the water pump making water be back to dewaxing groove.
Beneficial effect of the present invention is: the design of crossing logical left cloth cylinder, passageway and right cloth cylinder, makes batik cloth under the effect of dewaxing groove high-temperature water, the free wax of carrying out cleaning cloth surface that can be semi-automatic; By the design of catch, the hydraulic pressure wax of the water surface in dewaxing groove is reduced step by step, decrease cloth when completing dewaxing operation and taking out, can enter and may reduce contact liquid wax; By the design of accumulator tank, can not only recycling wax reuse, isolated water is back to dewaxing groove by water pump simultaneously, reaches the zero-emission of sewage, reduces the pollution to environment.Structure of the present invention is simple, and dewaxing effect is good, and production efficiency is high, is applicable to the workshop of scale.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention.
Wherein: 1-dewaxes groove.The left cloth cylinder of 11-, the right cloth cylinder of 12-, the left motor of 13-, the right motor of 14-, 15-passageway, 16-cylinder, 17-catch, 18-delivery port, 2-accumulator tank, 21-screen pack, 22-water pump.
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme of the present invention is described in detail:
Embodiment one
A kind of batik cloth dewaxing device as shown in Figure 1, comprise the dewaxing groove 1 that has heater, left cloth cylinder 11, passageway 15 and right cloth cylinder 12 is had at dewaxing groove 1, passageway 15 has 1, be have two circumscribed cylinders 16 to form, during installation, the intermediate gap of national highway 15 and the center of circle of two cloth cylinders 11,12 are at grade, left motor 13 is had, for the rotation of cloth cylinder 11,12 provides power on left cloth cylinder 11.
During work, first cloth is placed on right cloth cylinder 12, and be connected on left cloth cylinder 11 by passageway 15, then add enough water, stop when cloth being flooded completely and exceeds 10 ~ 15cm adding water, open the heater of desulfurizer 1 simultaneously, after water temperature reaches 100 DEG C and continues 10min, the power supply opening left motor 13 makes cloth cylinder 11,12 rotate, when the cloth on right cloth cylinder 12 is all to left cloth cylinder 11, close the power supply of heater and left motor, take out cloth.
By the passageway 15 of above cylinder 16 formula, make cloth when by passageway 15, by the rolling in opposite directions of two cylinders 16, carry out extruding the free wax removing cloth surface, applying rolling formula cylinder 16 simultaneously, can avoid cloth be subject to passageway 15 extrude time, the scratch of the 15 pairs of cloth in passageway, or make the defects such as cloth distortion being subject to mutual effect of stress.The batik cloth of the lost-wax process sound field of the content of wax ratio routine of the batik cloth produced by this technology reduces 40%.
Embodiment two
A kind of batik cloth dewaxing device as shown in Figure 1, comprise the dewaxing groove 1 that has heater, left cloth cylinder 11, passageway 15 and right cloth cylinder 12 is had at dewaxing groove 1, passageway 15 has 2, be have two circumscribed cylinders 16 to form, during installation, the intermediate gap of national highway 15 and the center of circle of two cloth cylinders 11,12 are at grade, left motor 13 is had, for the rotation of cloth cylinder 11,12 provides power on left cloth cylinder 11.
During work, first cloth is placed on right cloth cylinder 12, and be connected on left cloth cylinder 11 by passageway 15, then add enough water, stop when cloth being flooded completely and exceeds 10 ~ 15cm adding water, open the heater of desulfurizer 1 simultaneously, after water temperature reaches 100 DEG C and continues 10min, the power supply opening left motor 13 makes cloth cylinder 11,12 rotate, when the cloth on right cloth cylinder 12 is all to left cloth cylinder 11, close the power supply of heater and left motor, take out cloth.
The content of wax cloth of the batik cloth of the present embodiment sound field reduces 51% than conventional method.
Embodiment three
A kind of batik cloth dewaxing device as shown in Figure 1, comprise the dewaxing groove 1 that has heater, left cloth cylinder 11, passageway 15 and right cloth cylinder 12 is had at dewaxing groove 1, passageway 15 has 3, be have two circumscribed cylinders 16 to form, during installation, the intermediate gap of national highway 15 and the center of circle of two cloth cylinders 11,12 are at grade, left motor 13 is had, for the rotation of cloth cylinder 11,12 provides power on left cloth cylinder 11.
During work, first cloth is placed on right cloth cylinder 12, and be connected on left cloth cylinder 11 by passageway 15, then add enough water, stop when cloth being flooded completely and exceeds 10 ~ 15cm adding water, open the heater of desulfurizer 1 simultaneously, after water temperature reaches 100 DEG C and continues 10min, the power supply opening left motor 13 makes cloth cylinder 11,12 rotate, when the cloth on right cloth cylinder 12 is all to left cloth cylinder 11, close the power supply of heater and left motor, take out cloth.
The content of wax cloth of the batik cloth of the present embodiment sound field reduces 58% than conventional method.
Embodiment four
A kind of batik cloth dewaxing device as shown in Figure 1, comprise the dewaxing groove 1 that has heater, left cloth cylinder 11, passageway 15 and right cloth cylinder 12 is had at dewaxing groove 1, passageway 15 has 4, be have two circumscribed cylinders 16 to form, during installation, the intermediate gap of national highway 15 and the center of circle of two cloth cylinders 11,12 are at grade, left motor 13 is had, for the rotation of cloth cylinder 11,12 provides power on left cloth cylinder 11.
During work, first cloth is placed on right cloth cylinder 12, and be connected on left cloth cylinder 11 by passageway 15, then add enough water, stop when cloth being flooded completely and exceeds 10 ~ 15cm adding water, open the heater of desulfurizer 1 simultaneously, after water temperature reaches 100 DEG C and continues 10min, the power supply opening left motor 13 makes cloth cylinder 11,12 rotate, when the cloth on right cloth cylinder 12 is all to left cloth cylinder 11, close the power supply of heater and left motor, take out cloth.
The content of wax cloth of the batik cloth of the present embodiment sound field reduces 61% than conventional method.
Embodiment five
A kind of batik cloth dewaxing device as shown in Figure 1, comprise the dewaxing groove 1 that has heater, left cloth cylinder 11, passageway 15 and right cloth cylinder 12 is had at dewaxing groove 1, passageway 15 has 5, be have two circumscribed cylinders 16 to form, during installation, the intermediate gap of national highway 15 and the center of circle of two cloth cylinders 11,12 are at grade, left motor 13 is had, for the rotation of cloth cylinder 11,12 provides power on left cloth cylinder 11.
During work, first cloth is placed on right cloth cylinder 12, and be connected on left cloth cylinder 11 by passageway 15, then add enough water, stop when cloth being flooded completely and exceeds 10 ~ 15cm adding water, open the heater of desulfurizer 1 simultaneously, after water temperature reaches 100 DEG C and continues 10min, the power supply opening left motor 13 makes cloth cylinder 11,12 rotate, when the cloth on right cloth cylinder 12 is all to left cloth cylinder 11, close the power supply of heater and left motor, take out cloth.
The content of wax cloth of the batik cloth of the present embodiment sound field reduces 63% than conventional method.
Embodiment six
In order to further reduce the paraffin content in batik cloth, right cloth cylinder 12 is provided with right motor 14, due to dewax groove 1 high-temperature operation time, cloth in high temperature, when external force is larger, be easy to distortion, so at operation link, when motor 13,14 works, ensure its rotating in same direction, the left cloth cylinder of such minimizing, to the pulling force of cloth, further prevents cloth in the distortion of dewaxing link; When the cloth on right cloth cylinder 12 forwards on left cloth cylinder 11, motor 13,14 can be adjusted to and rotate backward, once through passageway paraffin removal.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment seven
In order to reduce cloth when dewaxing operation completes taking-up, reducing the liquid wax on contact dewaxing groove 1 surface as much as possible, the side in passageway 15 is provided with catch 17.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment eight
In order to carry out dewaxing work more easily, being beneficial to large-scale production, the cylinder 16 on passageway 15 being designed to be easy to dismantle, the pressure of cylinder 16 pairs of cloth can being controlled with this, more can squeeze out in cloth and the free wax on surface.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment nine
In order to avoid the liquid wax of dewaxing rooved face is infected with by cloth when taking out, at catch 17, a delivery port 18 is opened in each region that dewaxing groove is isolated into, liquid wax has been released in time.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment ten
In order to ensure that catch 17 plays a role in this dewaxing device, during design, the degree of depth of delivery port 18 is less than the width of catch 17.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment 11
In order to reclaim the liquid wax of releasing from dewaxing groove 1, at the correspondence position of dewaxing groove 1 delivery port, an accumulator tank 2 is installed.Other structures of the present embodiment and operating procedure are with above-mentioned any embodiment.
Embodiment 12
In order to the accumulator tank of embodiment 11 can recycling wax fast, in accumulator tank, have a refrigerating plant, the fusing point due to wax is about 60 DEG C, when the temperature of accumulator tank is reduced to 30 ~ 40 DEG C fast, can make wax rapid solidification, the quick separating reaching wax reclaims object.
Embodiment 13
In order to reduce the water discharge in embodiment 11 and 12, in accumulator tank 2 bottom sides, water pump 22 being installed, isolated for accumulator tank 2 water can being back in dewaxing groove 1, reaching the zero-emission of sewage.
Embodiment 14
In order to prevent solid state wax blocking water pump 22 in embodiment 13, the middle part of accumulator tank 2 is provided with screen pack.
Above-described embodiment is only for illustrating technical conceive of the present invention and feature; its objective is to allow and be familiar with these those skilled in the art and can understand content of the present invention implementing according to this; can not limit the scope of the invention with this; all according to the present invention spirit essence done by equivalents or modification, all should contain in protection scope of the present invention.
Claims (9)
1. a batik cloth dewaxing device, comprise the dewaxing groove (1) containing heater, it is characterized in that: in dewaxing groove (1), comprise left cloth cylinder (11) and right cloth cylinder (12), left cloth cylinder (11) is driven by left motor (13), passageway (15) is had between left cloth cylinder (11) and right cloth cylinder (12), passageway (15) is made up of two circumscribed cylinders (16), the intermediate gap in passageway (15) and the center of circle of left cloth cylinder (11) and right cloth cylinder (12) are at grade, described cylinder (16) is dismountable.
2. batik cloth dewaxing device according to claim 1, is characterized in that: described right cloth cylinder (12) also has right motor (14).
3. batik cloth dewaxing device according to claim 1, is characterized in that: there is catch (17) on the side in described passageway (15).
4. batik cloth dewaxing device according to claim 1, is characterized in that: described passageway (15) has 1 ~ 5.
5. batik cloth dewaxing device according to claim 4, is characterized in that: described passageway (15) has 2.
6. batik cloth dewaxing device according to claim 3, it is characterized in that: described dewaxing groove (1) is had delivery port (18) by each region that catch (17) is divided into, be connected with the accumulator tank (2) containing refrigeration plant.
7. batik cloth dewaxing device according to claim 6, is characterized in that: the degree of depth of described delivery port (18) is less than the width of catch (17).
8. batik cloth dewaxing device according to claim 6, is characterized in that: described accumulator tank (2) is containing the screen pack (21) at middle part.
9. batik cloth dewaxing device according to claim 6, is characterized in that: described accumulator tank (2) also comprises the water pump (22) making water be back to dewaxing groove.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310484493.6A CN103556512B (en) | 2013-10-16 | 2013-10-16 | A kind of batik cloth dewaxing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310484493.6A CN103556512B (en) | 2013-10-16 | 2013-10-16 | A kind of batik cloth dewaxing device |
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| CN103556512A CN103556512A (en) | 2014-02-05 |
| CN103556512B true CN103556512B (en) | 2015-09-09 |
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| CN201310484493.6A Active CN103556512B (en) | 2013-10-16 | 2013-10-16 | A kind of batik cloth dewaxing device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104074077A (en) * | 2014-06-25 | 2014-10-01 | 太仓市虹鹰印花有限公司 | Hot stamping method for paraffin |
| CN110607205A (en) * | 2018-06-14 | 2019-12-24 | 沈阳易成耐蚀合金设备有限公司 | Quick scrubbing machine of mould material |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1715384A (en) * | 2004-07-02 | 2006-01-04 | 宏润(聊城)印染有限公司 | Device and method for dewaxing textile and recovering wax |
| CN101280527A (en) * | 2008-04-16 | 2008-10-08 | 济宁如意印染有限公司 | Recovery device of batik printing decoration reserving agent |
| CN101608409A (en) * | 2009-07-14 | 2009-12-23 | 吴国梁 | Wax color dying product and production technology thereof |
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2013
- 2013-10-16 CN CN201310484493.6A patent/CN103556512B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1715384A (en) * | 2004-07-02 | 2006-01-04 | 宏润(聊城)印染有限公司 | Device and method for dewaxing textile and recovering wax |
| CN101280527A (en) * | 2008-04-16 | 2008-10-08 | 济宁如意印染有限公司 | Recovery device of batik printing decoration reserving agent |
| CN101608409A (en) * | 2009-07-14 | 2009-12-23 | 吴国梁 | Wax color dying product and production technology thereof |
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| CN103556512A (en) | 2014-02-05 |
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Effective date of registration: 20201130 Address after: 215000 Shengze Town, Wujiang District, Suzhou, Jiangsu Province, No. 1188 West No. two ring road Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Address before: 561200, Guizhou, Zhenning province Anshun Buyi and Miao Autonomous County Chengguan town dam village Patentee before: ZHENNING AUTONOMOUS COUNTY CHIYOUBUYI NATIONAL DRESS Co.,Ltd. |