CN103556413B - Polychrome carpet jacquard control mechanism and there is the Tufting machine of this controlling organization - Google Patents
Polychrome carpet jacquard control mechanism and there is the Tufting machine of this controlling organization Download PDFInfo
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- CN103556413B CN103556413B CN201310073264.5A CN201310073264A CN103556413B CN 103556413 B CN103556413 B CN 103556413B CN 201310073264 A CN201310073264 A CN 201310073264A CN 103556413 B CN103556413 B CN 103556413B
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- 238000009732 tufting Methods 0.000 title claims description 41
- 230000008520 organization Effects 0.000 title abstract description 5
- 238000004891 communication Methods 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 35
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- 230000008878 coupling Effects 0.000 claims description 7
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- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 2
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- 238000009954 braiding Methods 0.000 description 4
- 241001269238 Data Species 0.000 description 3
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- 238000005516 engineering process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
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- 230000007547 defect Effects 0.000 description 1
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Abstract
The invention provides a kind of polychrome carpet jacquard structure controlling organization, comprise: computer, switching circuit board is connected by CAN, each switching circuit board connection control circuit board, control circuit board connects stepper motor driver, stepper motor driver connects stepper motor, stepper motor and the supporting composition of thread wheel; The signal output part of computer connects outlet terminal daughter board and input wires terminal board respectively, and outlet terminal daughter board transmits information to switching circuit board, and input wires terminal board receives from control circuit board information; Computer is connecting communication module also, and communication module connects needle beam moving control mechanism, and needle beam moving control mechanism connects servo-driver, and servo-driver connects servomotor, and servomotor connects encoder; Needle beam moving control mechanism, to be interconnected between input wires terminal board and encoder three.The invention solves existing jacquard carpet automation degree of equipment low, cannot the problem of production multi-color jacquard carpet.
Description
Technical field
The present invention relates to the controlling organization of braiding apparatus, be specifically related to the controlling organization of polychrome carpet jacquard.
Background technology
Jacquard weave on fabric, weaves with special machines the pattern protruded through, parallel.Textiles is with the ridge design of warp, parallel staggered.Textiles classification is numerous, and jacquard carpet is a wherein large classification.Jacquard carpet is followed and is distinguished according to technology category and form, pattern style.China knits blanket technique and develops into clearly from Han dynasty, mainly contains synthetic tuft and jacquard weave two kinds of forms.Knotted rug system is manual knits work, silk or knitting wool is fastened to tie in end tissue and cut off immediately to form cut velvet effect, and jacquard carpet then with the woven work of jacquard weave, belongs to half mechanical type.
Existing jacquard, card is enclosed within cylindrical fireworks, and often knit a latitude and climb over one piece of card, cylindrical fireworks are once pressured to eedles.When on card during perforation, the head end of eedles puts in the eyelet of line version and cylindrical fireworks, the hook end of staight needle is still hung over and griffes thus knit out jacquard weave goods.But existing jacquard carpet automation degree of equipment is low, cannot production multi-color jacquard carpet;
In addition, lower being difficult to of the yarn circle rate in existing Patterning devices in Yarn color placement system realizes preparing needs that are thicker, the higher tufted carpet of flatness.
Summary of the invention
The invention provides a kind of polychrome carpet jacquard control mechanism, comprise computer 1, switching circuit board 4, control circuit board 5, stepper motor driver 6, stepper motor 7, communication module 11, needle beam moving control mechanism 12, servo-driver 13, servomotor 14 and encoder 15;
Computer 1 connects 1-400 switching circuit board 4 by CAN 3, and each switching circuit board 4 connects 1-4 control circuit board 5, and control circuit board 5 connects stepper motor driver 6, and stepper motor driver 6 connects stepper motor 7;
The signal output part of computer 1 connects outlet terminal daughter board 9 and input wires terminal board 10 respectively, and outlet terminal daughter board 9 transmits information to switching circuit board 4, and input wires terminal board 10 receives from control circuit board 5 information;
Connecting communication module 11 gone back by computer 1, and communication module 11 connects needle beam moving control mechanism 12, and needle beam moving control mechanism 12 connects servo-driver 13, and servo-driver 13 connects servomotor 14, and servomotor 14 connects encoder 15;
Needle beam moving control mechanism 12, to be interconnected between input wires terminal board 10 and encoder 15 three.
The present invention also provides a kind of Tufting machine with above-mentioned polychrome carpet jacquard control mechanism, for increase selective control yarn or needle tracking placement and density pattern tufted articles can be formed.
Described polychrome carpet jacquard control mechanism, by controlling the needle beam traversing of Tufting machine, coordinates the digital yarn-feeding device of Serve Motor Control to carry out feeding yarn, realizes tufting polychrome carpet manufacture, and can realize polychrome carpet enclose arbitrarily cut with any suede high.Specifically: by one group of data conversion software, servomotor is connected the conventional digital yarn-feeding device in this area and needle beam moving control mechanism, make it precise match, and by yarn color arrangement of threading a needle: as: red (A), yellow (B), blue (C), in vain (D) .... circulation, hide with the low loop pile height of 1mm and embody high circle multi-color jacquard effect, and can combine and flat cut flat coil apparatus, make Tufting machine weave the carpet come and reach any loop pile, cut pile and any suede high, largest loop can reach 4 meters of wide cuts, blanket face effect with Wilden or the bright carpets of Acker with, blanket face is more rich and varied, there is multi-level colour solid effect.
The present invention also provides a kind of method preparing multicolor tufted carpet:
The first step: utilize above-mentioned polychrome carpet jacquard control mechanism to utilize computer to be assigned on respective circuit control panel yarn distribution and needle beam displacement data.
Second step: the A that above-mentioned polychrome carpet jacquard control mechanism utilizes computer to distribute, B, C, D ... n chromatism data controls to feed yarn by the digital yarn-feeding device of Serve Motor Control, needle beam moving control mechanism makes the first pin needle beam be moved to the left two steps (namely color difference number subtracts 2) from initial point (meta) according to the displacement data that computer distributes, second pin needle beam is moved to the left a step, 3rd pin needle beam moves right two steps (namely color difference number subtracts 2), four to the (n-1)th pin, every pin needle beam is moved to the left a step, n-th pin needle beam comes back to initial point (meta), constantly repeat as a circulation.
3rd step: after second step is finished, in the present flocked base cloth of pile color table that the multicolour pattern of originally design is become by polychromatic yarn tufting, completes tufting products and produces.
The present invention also provides a kind of Tufting machine being equipped with above-mentioned polychrome carpet jacquard control mechanism; described Tufting machine can comprise usually: tufting machine controller, distributes control system to form desired scan pattern and/or layout for the operation element and operation controlling Tufting machine according to needle tracking of the present invention.This pattern can comprise various expected pattern effect, and the placement of multiple color yarn is to be visible in the position selected over the entire substrate, thus provides the expection density of retaining color/needle tracking per square inch.Such as, pattern can comprise the combination of whole uncut pile pieces, all cut pile pieces and/or cut pile pieces and uncut pile pieces, comprises changeable pile height pieces and other rag or pattern texture effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Symbol description in figure: computer 1, USB turn CAN 2, CAN 3, switching circuit board 4, control circuit board 5, stepper motor driver 6, stepper motor 7, sensor 8, outlet terminal daughter board 9, input wires terminal board 10, communication module 11, needle beam moving control mechanism 12, servo-driver 13, servomotor 14, encoder 15,
Fig. 2-1 is the schematic diagram controlling different color yarn braiding jacquard weave tufted carpet in three look carpet jacquard control mechanisms;
Fig. 2-2 is the schematic diagrames controlling different color yarn braiding jacquard weave tufted carpet in four look carpet jacquard control mechanisms;
Fig. 2-3 is the schematic diagrames controlling different color yarn braiding jacquard weave tufted carpet in multicolored carpet jacquard control mechanism;
Fig. 3: be the moveable position of needle beam, do meta with 0 is directed with (left side) direction circulation traversing.
Fig. 4 is the structural representation of needle beam moving control mechanism.
Symbol description in figure: needle beam control block 16, needle beam shifting balance axle bearing 17, needle beam shifting balance axle 18, motor-screw mandrel shaft coupling 19, screw mandrel bearing 20, screw mandrel gearshift 21, displacement screw mandrel 22, needle beam Bit andits control servomotor 23, needle beam screw mandrel displacement fixed mount 24, needle beam traversing gear connector 25, needle beam displacement power transmission shaft 26.
Detailed description of the invention
By best embodiment, the present invention is described in detail below.
Embodiment 1: the composition of polychrome carpet jacquard control mechanism
As shown in Figure 1, polychrome carpet jacquard control mechanism, comprises computer 1, switching circuit board 4, control circuit board 5, stepper motor driver 6, stepper motor 7, communication module 11, needle beam moving control mechanism 12, servo-driver 13, servomotor 14 and encoder 15;
Computer 1 connects 1-400 switching circuit board 4 by CAN 3, and each switching circuit board 4 connects 1-4 control circuit board 5, and control circuit board 5 connects stepper motor driver 6, and stepper motor driver 6 connects stepper motor 7;
The signal output part of computer 1 connects outlet terminal daughter board 9 and input wires terminal board 10 respectively, and outlet terminal daughter board 9 transmits information to switching circuit board 4, and input wires terminal board 10 receives from control circuit board 5 information;
Connecting communication module 11 gone back by computer 1, and communication module 11 connects needle beam moving control mechanism 12, and needle beam moving control mechanism 12 connects servo-driver 13, and servo-driver 13 connects servomotor 14, and servomotor 14 connects encoder 15;
Needle beam moving control mechanism 12, to be interconnected between input wires terminal board 10 and encoder 15 three.
The USB interface of computer 1 connects USB and turns CAN 2, USB and turn CAN 2 and connect CAN 3.
Needle beam moving control mechanism 12 connects the sensor 8 of needle beam shift position.
Specifically, the technological means conventional by this area and manufacture method, the method that those skilled in the art utilize this mechanism to manufacture color tufting product is:
First, pattern is inputted in computer and carry out non-vectored process, calculate position and the gray value of its each pixel; First by pattern scan in computer, then carry out non-Vector operation, being decomposed into some pixels by scanning the pattern that obtains, finally forming coordinate according to the position of each pixel; In this process, in pattern scan to computer, color does not change, and the different gray value of different colors represents;
According to the gray value branch again that each point is different; First scan original pattern the first row, find out the pixel with same grayscale value, by the sequencing scanned stored in a line, will retain the position of this pixel on former columns, all the other positions are the pixel added in pattern simultaneously; And then find out the pixel of another gray value, still press the sequencing of scanning stored in another row, retain the position of this pixel on former columns, all the other positions are the pixel added in pattern; By that analogy, until whole pixels of original pattern the first row have scanned; Repeat said process until till original pattern scan, the pixel originally before branch again in lines after pattern in be defined as: effective pixel points, and in lines after the pixel added in pattern be defined as: inactive pixels point;
Make yarn color to put in order table; Each pin in Tufting machine needle beam penetrates the yarn of required color, the color disposal order of yarn on pin is divided into some groups, on each group pin, the number of color of yarn wants consistent with pattern maximum color number, namely the pin number of each group is pattern maximum color number, the color disposal order of each group yarn, according to regular or No-L aw Order, forms a color alignment table after yarn color arrangement;
Calculate each pin yarn feeding amount in first time tufting process, at first, pattern is contrasted with the color alignment table on corresponding tufting needle according to each effective pixel points in rear this row group formed of different gray value again branch, yarn color gray value on each tufting needle gives a large amount yarn feeding time identical with the gray value of the effective pixel points in this row group, otherwise give lower yarn feeding or not yarn feeding time different from effective pixel points gray value, when upper once tufting, the position of a Tufting machine needle beam lateral displacement pixel or the position of multiple pixel, the yarn feed quantity on each pin is recalculated after movement, by that analogy until needle beam is in the traversing end of this row group, repeat above process until last point of end of line block,
Determine the traversing number of times of tufting needle in tufting process; Get back to original original position at tufting needle after the number of times of regulation is traversing, traversing position location point in each branch's group can not repeat;
Pixel gray value corresponding for pattern after yarn color gray value on pin in needle beam and branch carries out contrasting once by a needle beam often mobile computer;
The result all contrasted and a corresponding needle beam Traverse Displacement Unit colour sequential number order calculate by computer, and export a height control data form;
By height control data form input tufting machine control system; Control system is by the data according to form, export control instruction to digital yarn feeding unit, needle beam moving control mechanism execution yarn feed and needle beam traversing, after being finished, in the present flocked base cloth of pile color table that originally multicolour pattern of design is become by polychromatic yarn tufting, complete jacquard weave tufting products and produce.
Embodiment 2: the Tufting machine being equipped with above-mentioned polychrome carpet jacquard control mechanism
Be that Tufting machine controls the different color yarns such as yarn T1-T5 in Fig. 2-1 to 2-3, arrangement and the jump of battle array distance can form the colour image effect that various smoothness changes.Yarn color placement system maintains has higher or more intensive yarn circle rate than traditional tufting program.By yarn arrange effective coil that system produces be substantially equal to base material feed to and Tufting machine to space the quantity be multiplied by like fixed patterns color and pattern that the requirement drawn specify, also to provide enough density thus those color yarn do not shown hiding simultaneously.Therefore, in the process that pattern coil is formed, needle beam moves according to the cam contour of pattern, and thus, often kind of color will be taken out of or regain and be hidden in completed product.
As shown in Figure 4, the needle beam moving control mechanism used is by needle beam control block (16), needle beam shifting balance axle bearing (17), needle beam shifting balance axle (18), motor-screw mandrel shaft coupling (19), screw mandrel bearing (20), screw mandrel gearshift (21), displacement screw mandrel (22), needle beam Bit andits control servomotor (23), needle beam screw mandrel displacement fixed mount (24), needle beam and traversing gear connector (25), screw mandrel gearshift power transmission shaft (26) forms, wherein: needle beam control block (16) and needle beam shifting balance axle bearing (17) and needle beam Bit andits control servomotor (23) and screw mandrel bearing (20) are interconnected, needle beam Bit andits control servomotor (23) is connected with motor and screw mandrel shaft coupling (19), motor-screw mandrel shaft coupling (19) is connected with displacement screw mandrel (22), displacement screw mandrel (22) is connected with needle beam shifting balance axle (18), needle beam shifting balance axle (18) is connected with screw mandrel gearshift (21), screw mandrel gearshift (21) is connected with needle beam screw mandrel displacement fixed mount (24), needle beam screw mandrel displacement fixed mount (24) is connected with needle beam displacement power transmission shaft (26) by needle beam traversing gear connector (25), needle beam Bit andits control servomotor (23) is connected with described servo-driver (13).Needle beam control block (16) connects Tufting machine (27).This needle beam moving control mechanism utilizes two needle beam shifting balance axles (18) and displacement screw mandrel (22) composition sight alignment output displacement power, reaches adjustment and installation simple and convenient, connects flexibility and reliability, displacement stable output power.
It is high that this needle beam moving control mechanism has needle beam displacement accuracy, and dynamic respond speed is fast, and the code device signal that reading servomotor carries does feedback control signal, overcomes traditional external absolute value encoder and does the large defect of feedback control signal error.
Be the moveable position of needle beam as shown in Figure 3, do meta with 0, directed with (left side) direction circulation traversing.
Embodiment 3: the method preparing colored tufted carpet
The first step: the technology of the present invention utilizes polychrome carpet jacquard control system to be distributed by yarn and needle beam displacement data utilizes computer to be assigned on respective circuit control panel.
Second step: the A that polychrome carpet jacquard control system utilizes computer to distribute, B, C, D ... n chromatism data controls to feed yarn by the digital yarn-feeding device of Serve Motor Control, needle beam moving control mechanism makes the first pin needle beam be moved to the left n-2 step (namely color difference number subtracts 2) from initial point (meta) according to the displacement data that computer distributes, second pin needle beam is moved to the left a step, 3rd pin needle beam move right n-2 step (namely color difference number subtracts 2), four to the (n-1)th pin, every pin needle beam is moved to the left a step, n-th pin needle beam comes back to initial point (meta), constantly repeat as a circulation,
3rd step: after second step is finished, in the present flocked base cloth of pile color table that the multicolour pattern of originally design is become by polychromatic yarn tufting, completes tufting products and produces.
Wherein, in second step, needle beam moves around utilizing the combination of or multiple jump, the area of the pattern using the quantity of color in pattern and be made up of each specific color, and the initial first step and the step of final step are all repetitions, last alignment circle shown in it is generally the most junior one step that a pattern moves profile circulation, because needle beam transverse shifting base material is carried out according to the actual coil rate of self, so excessive tufting is avoided in multiple mobile combination of jumping.
For three looks, four looks, multicolored jacquard weave tufted carpet preparation method, described in detail:
The course of work that three look jacquard weave tufted carpets are concrete: the A that polychrome carpet jacquard control system utilizes computer to distribute, B, C tri-chromatism datas control to feed yarn by the digital yarn-feeding device by Serve Motor Control, the displacement data first pin needle beam that needle beam moving control mechanism distributes according to computer is moved to the left a step (namely color difference number subtracts 2) from initial point (meta), second pin needle beam is moved to the left a step, 3rd pin needle beam comes back to initial point, constantly repeats (as shown in accompanying drawing 2-1) as a circulation;
The course of work of four look jacquard weave tufted carpets.The A that polychrome carpet jacquard control system distributes with computer, B, C, D tetra-chromatism datas control to feed yarn by the digital yarn-feeding device of Serve Motor Control, the displacement data first pin needle beam that needle beam moving control mechanism distributes according to computer is moved to the left two steps (namely color difference number subtracts 2) from initial point (meta), second pin needle beam is moved to the left a step, 3rd pin needle beam moves right two steps (namely color difference number subtracts 2), 4th pin needle beam comes back to initial point, constantly repeats (as shown in accompanying drawing 2-2) as a circulation;
The course of work that five colors jacquard weave tufted carpet is concrete: the A that polychrome carpet jacquard control system utilizes computer to distribute, B, C, D, E five chromatism datas control to feed yarn by the digital yarn-feeding device of Serve Motor Control, the displacement data first pin needle beam that needle beam moving control mechanism distributes according to computer is moved to the left three steps (namely color difference number subtracts 2) from initial point (meta), second pin needle beam is moved to the left a step, 3rd pin needle beam moves right three steps (namely color difference number subtracts 2), 4th pin needle beam is moved to the left a step, 5th pin needle beam comes back to initial point (meta), constantly (as illustrated in figs. 2-3) is repeated as a circulation,
Last it is noted that obviously, above-described embodiment is only for example of the present invention is clearly described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of amplifying out or variation be still among protection scope of the present invention.
Claims (5)
1. a polychrome carpet jacquard control mechanism, it is characterized in that, comprise computer (1), switching circuit board (4), control circuit board (5), stepper motor driver (6), stepper motor (7), communication module (11), needle beam moving control mechanism (12), servo-driver (13), servomotor (14) and encoder (15), its Computer (1) connects 1-400 switching circuit board (4) by CAN (3), each switching circuit board (4) connects 1-4 control circuit board (5), control circuit board (5) connects stepper motor driver (6), and stepper motor driver (6) connects stepper motor (7), the signal output part of computer (1) connects outlet terminal daughter board (9) and input wires terminal board (10) respectively, outlet terminal daughter board (9) transmits information to switching circuit board (4), and input wires terminal board (10) receives from control circuit board (5) information, connecting communication module (11) gone back by computer (1), communication module (11) connects needle beam moving control mechanism (12), needle beam moving control mechanism (12) connects servo-driver (13), servo-driver (13) connects servomotor (14), and servomotor (14) connects encoder (15), needle beam moving control mechanism (12), to be interconnected between input wires terminal board (10) and encoder (15) three, the needle beam moving control mechanism used is by needle beam control block (16), needle beam shifting balance axle bearing (17), needle beam shifting balance axle (18), motor-screw mandrel shaft coupling (19), screw mandrel bearing (20), screw mandrel gearshift (21), displacement screw mandrel (22), needle beam Bit andits control servomotor (23), needle beam screw mandrel displacement fixed mount (24), needle beam traversing gear connector (25), needle beam displacement power transmission shaft (26) forms, wherein: needle beam control block (16) and needle beam shifting balance axle bearing (17) and needle beam Bit andits control servomotor (23) and screw mandrel bearing (20) are interconnected, needle beam Bit andits control servomotor (23) is connected with motor and screw mandrel shaft coupling (19), motor-screw mandrel shaft coupling (19) is connected with displacement screw mandrel (22), displacement screw mandrel (22) is connected with needle beam shifting balance axle (18), needle beam shifting balance axle (18) is connected with screw mandrel gearshift (21), screw mandrel gearshift (21) is connected with needle beam screw mandrel displacement fixed mount (24), needle beam screw mandrel displacement fixed mount (24) is connected with needle beam displacement power transmission shaft (26) by needle beam traversing gear connector (25), needle beam Bit andits control servomotor (23) is connected with described servo-driver (13), needle beam control block (16) connects Tufting machine (27), this needle beam moving control mechanism utilizes two needle beam shifting balance axles (18) and displacement screw mandrel (22) composition sight alignment output displacement power.
2. a Tufting machine, it has polychrome carpet jacquard control mechanism as claimed in claim 1.
3. Tufting machine as claimed in claim 2, controls needle beam traversing by polychrome carpet jacquard control mechanism, coordinates and feed yarn by the yarn-feeding device of Serve Motor Control, realize tufting polychrome carpet manufacture, and can realize polychrome carpet enclose arbitrarily cut with any suede high.
4. the purposes of the Tufting machine described in Claims 2 or 3, is characterized in that, described purposes is the colored tufted carpet of preparation.
5. prepare a method for color tufting product, it utilizes the Tufting machine described in claim 2 or 3, and its step comprises:
The first step: yarn distributes by the polychrome carpet jacquard control mechanism described in utilization, and utilizes computer to be assigned on respective circuit control panel needle beam displacement data.
Second step: the A that described polychrome carpet jacquard control mechanism utilizes computer to distribute, B, C, D ... n chromatism data controls to feed yarn by the yarn-feeding device of Serve Motor Control, needle beam moving control mechanism makes the first pin needle beam be moved to the left n-2 step from initial point according to the displacement data that computer distributes, namely color difference number subtracts 2, second pin needle beam is moved to the left a step, 3rd pin needle beam move right n-2 step, namely color difference number subtracts 2, the four to the (n-1)th pin, and every pin needle beam is moved to the left a step, n-th pin needle beam comes back to initial point, constantly repeats as a circulation.
3rd step: after second step is finished, in the present flocked base cloth of pile color table that the multicolour pattern of originally design is become by polychromatic yarn tufting, completes tufting products and produces.
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US9850607B2 (en) * | 2016-03-09 | 2017-12-26 | Interface, Inc. | Balancing yarn use in designing tufted patterns for textiles |
CN109943993A (en) * | 2019-04-26 | 2019-06-28 | 浙江大达家居用品有限公司 | Height cuts the yarn feeding control system of low circle tufted carpet Weaving-machine |
US11585029B2 (en) | 2021-02-16 | 2023-02-21 | Card-Monroe Corp. | Tufting maching and method of tufting |
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US7096806B2 (en) * | 2002-07-03 | 2006-08-29 | Card-Monroe Corp. | Yarn feed system for tufting machines |
US6807917B1 (en) * | 2002-07-03 | 2004-10-26 | Card-Monroe Corp. | Yarn feed system for tufting machines |
US8141505B2 (en) * | 2008-02-15 | 2012-03-27 | Card-Monroe Corp. | Yarn color placement system |
US8359989B2 (en) * | 2008-02-15 | 2013-01-29 | Card-Monroe Corp. | Stitch distribution control system for tufting machines |
CN102535059B (en) * | 2012-01-16 | 2013-08-21 | 斯马特(太原)技术发展有限公司 | Method and device for manufacturing color tufting product |
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