CN103553700B - Environment-friendly magnesium oxide foaming material - Google Patents
Environment-friendly magnesium oxide foaming material Download PDFInfo
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- CN103553700B CN103553700B CN201310519015.4A CN201310519015A CN103553700B CN 103553700 B CN103553700 B CN 103553700B CN 201310519015 A CN201310519015 A CN 201310519015A CN 103553700 B CN103553700 B CN 103553700B
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Abstract
The invention provides an environment-friendly magnesium oxide foaming material. The environment-friendly magnesium oxide foaming material mainly comprises the following materials in parts by weight: 80-90 parts of light roasted magnesium oxide powder, 5-15 parts of powdered fillers and 1-10 parts of a compound foaming agent. A product obtained by the environment-friendly magnesium oxide foaming material has volume weight of 200kg/m<3>-300kg/m<3>, compression strength of over 3MPa, and a heat conductivity coefficient of 0.05W/(M.K)-0.1W/(M.K), not only can effectively lower bearing capacity of a building, but also can be good in thermal insulation. The invention further relates to a preparation method of the foaming material.
Description
Technical field
The present invention relates to a kind of novel environment friendly magnesium oxide foam material.
Background technology
Inorganic materials has that intensity is high, fire protection flame retarding security is good, thermal property is good, it is convenient to construct, stability is high, the non-harmful feature of environmental protection, is therefore widely used in building field, as made lagging material or fire-retardant material uses.Common magnesium cement material has the performances such as intensity is high, fire-resistant, anticorrosion, is the one that in inorganic materials, prospects for commercial application is higher.But other lagging material of volume to weight ratio of common magnesium cement is large, constrains the development of common magnesium cement as lagging material.For this shortcoming, current common way reduces its unit weight by adding whipping agent, or do not add magnesium chloride, reduces burn into and return halogen, moisture absorption phenomenon, or the function reaching control noises, purify air while foaming.
Generally speaking, the whipping agent of use generates bubble due to reaction or generates bubble due to decomposition, and the addition of whipping agent increases with the unit weight reduction of goods.A kind of magnesite cement foaming material is disclosed for this feature CN1115308A, tensio-active agent is wherein used to reduce the surface brute force of slurry, the interfacial state of change system, thus produce wetting or dewetting, emulsification or breakdown of emulsion, a series of effects such as foaming or froth breaking, to control size and the structure of goods pore, control the unit weight of goods simultaneously.But be wherein mixed into bittern, because chlorion can the continuous moisture absorption and have corrodibility, thus goods inevitably occur that halogen and moisture absorption phenomenon are returned in burn into surface, cause unstable properties.
CN1075472A discloses a kind of light foamed building material containing magnesium, wherein in order to intensity and the toughness of strongthener, adds the filler such as aggregate and cellulosic, and finally having made unit weight is 200-1000kg/m
3goods.But need to add appropriate minor glue agent to use together, as the soluble magnesium such as magnesium chloride, magnesium sulfate salts solution.And the whipping agent adopted is single whipping agent.
In order to solve the moisture absorption and the corrosion problems of magnesium oxide and magnesium chloride and the rear chlorion of hydrogen peroxide foaming, CN101851111A discloses a kind of PLASTIC LAMINATED, is made up of the raw material of following weight part: magnesium oxide 500-1000 part, magnesium sulfate 60-120 part, kaolin 200-500 part, phosphoric acid 20-30 part, hydrogen peroxide 50-200 part, water 50-200 part.This product not magnesium chloride containing, and adopt magnesium sulfate as minor glue agent, therefore have corrosion-free, without returning halogen, without moisture absorption phenomenon, environment-protecting asepsis.But its shortcoming is to add proportion.
CN102101787A discloses a kind of magnesium cement foam material, pressed the weight percent mixing of 10-90%, 5-89%, 0.8-10% by light-magnesite powder, filler and compound foaming agent after, with the 100-150% mix magnesium chloride solution of mixture total weight amount, through stirring, casting and get final product.Wherein use the composite foamable agent mixed by the mass ratio of 90-95%, 1-6%, 1-5% by superoxide, treating compound, suds-stabilizing agent, have that expansion rate is fast, the feature of uniform in foaming, unit weight is 400-900kg/m
3, thermal conductivity is 0.06-0.25W/ (M.K), and thermal resistance is about the 10-20 of normal concrete doubly.
CN103265317A discloses a kind of powdered magnesia whipping agent, is made up of light magnesium oxide, high sticky attapulgite clay powder, activated attapulgite, sodium lauryl sulphate, SPC-D, sodium polyacrylate, sodium pyrosulfate and poly-naphthalene formaldehyde sulfonate salt.This product is for pouring into a mould foam product, layering is there will not be in casting process, the product stripping time is shorter, gas contains a certain amount of oxygen, be conducive to the air ambient protecting working-yard, and with uses merely compared with sodium lauryl sulphate, better, hole size is more even for the froth stability of compound foaming agent; The product produced not only can effectively pollute by control noises, the function being incubated in addition and purifying air.
As can be seen from the development of above-mentioned magnesium oxide foam material, use the advantage of the more single whipping agent of composite foamable agent obvious, simultaneously along with the variation of the market requirement, also more and more abundanter to the requirement of magnesia foamed material, from initial unit weight requirement, high-strength light till now and can sound-deadening and noise-reducing, the multiple demandization development purified air.During simple use superoxide foaming, bubble formation is fast, but also there is partial rupture in bubble, i.e. less stable, thus not only need the bubble production volume controlling unit volume, also need the stability and the homogeneity that control bubble, generally can by adding appropriate suds-stabilizing agent to control, control the structural stability of air bubble liquid-membrane, give elasticity and the self-reparing capability of have good lather.In addition, for the extra demand purified air, can by adding appropriate filler to realize, as attapulgite clay powder etc.But the realization of additional functionality can increase the cost of raw material usually, as the process etc. of attapulgite clay powder, be unfavorable for suitability for industrialized production on a large scale.
Summary of the invention
In sum, the object of the present invention is to provide a kind of intensity high, the low and magnesium oxide foam material of low cost of unit weight.
A kind of novel environment friendly magnesium oxide foam material of the present invention, is characterized in that: this material feedstock comprises the compound foaming agent of the light-magnesite powder of 80-90 weight part, the fleut of 5-15 weight part and 1-10 weight part.
Described light-magnesite powder refers to that, by the light calcined magnesia of magnesite at 700-850oC temperature lower calcination, the content of magnesia wherein in light-magnesite powder is 75-80%.
Described fleut is the mixture of mineral filler and organic filler, and mineral filler is preferably one or more in zeolite powder, asbestos powder, flyash or slag powders, is more preferably zeolite powder and uses together with asbestos powder.Organic filler be preferably in straw powder, using rubber powder of waste tire one or both.Found by great many of experiments, by mineral filler and organic filler with the use of, the unit weight of foam material can be effectively reduced, improve its intensity and heat preservation and insulation simultaneously, and adding by zeolite powder, the technique effect purified air can be taken into account.It is lower that filler of the present invention is cost, the product of abundance, under the prerequisite reaching above-mentioned Advantageous Effects, effectively reduces overall cost.Consider from the angle reducing product cost, described zeolite powder is preferably natural zeolite powder.
Consider the material impact of whipping agent to the finished product performance, the present invention adopts composite foamable agent, is specially, the composite foamable agent of superoxide or percarbonate and alkylsulfonate or alkylbenzene sulfonate cooperation.Compared with the composite foamable agent of routine, the present invention by add alkylsulfonate or alkylbenzene sulfonate and superoxide or percarbonate with the use of, found that and can obtain the good foam of stability equally.And consider from the angle of the finished product performance, found by cross-over design experiment, the composite foamable agent of every 100 weight parts, the superoxide of 20-40 weight part or the alkylsulfonate of percarbonate and 80-60 weight part or alkylbenzene sulfonate is used to be good, alkylsulfonate or alkylbenzene sulfonate consumption excessive or too small, the homogeneity of bubble all can be affected, and is unfavorable for that the intensity of product improves.Be more preferably, the composite foamable agent of every 100 weight parts, use the superoxide of 20 weight parts or the alkylsulfonate of percarbonate and 80 weight parts or alkylbenzene sulfonate.What is more important, under the prerequisite not increasing product cost, reaches the equal technique effect of the higher composite foamable agent of other cost by superoxide or percarbonate and alkylsulfonate or the composite use of alkylbenzene sulfonate.
Superoxide can be the whipping agent of this area routine, and as hydrogen peroxide, sodium peroxide or Potassium peroxide, percarbonate can be the whipping agent of this area routine, as SPC-D.Preferably, alkylsulfonate is sodium laurylsulfonate (SDS) or dodecyl sodium sulfonate potassium (PDS), and alkylbenzene sulfonate is Sodium dodecylbenzene sulfonate (SDBS) or Potassium dodecylbenzenesulfonate (PDBS).
Consider from the angle improving intensity, the melmac of described foam material also containing 5-10 weight part.Consumption is more than 10 parts, and the dispersiveness due to melamine reduces and can not improve intensity, reduces on the contrary, lower than 5 parts, improves the DeGrain of intensity; Comprehensively the consideration of above-mentioned two aspects, preferably adds the melmac of 5-10 weight part.
The Environment-friendlymagnesium magnesium oxide foam material of above-mentioned formula, its preparation method is as follows: first in proportion by light-magnesite powder and fleut dry blending, then add water to be uniformly mixed, adding after abundant stirring after composite foamable agent stirs rapidly pours in preprepared model, wait to get angry and completely carry out integer, the demoulding after 5-10 hour, within 24-72 hour, post-treatment becomes the goods of desired shape, size, maintenance process, uses after the assay was approved.
Consider from the angle increasing consistency, preferred light-magnesite powder and powder filler first add polyvinyl alcohol (PVA) aqueous solution and disperse after dry blending, then add water and are uniformly mixed.The compressive strength of the foam material obtained by this technique is improved further.Polyvinyl alcohol water solution concentration is preferably 1-5wt%, and magnesia powder with PVA amount of aqueous solution used ratio is: 80-90:100-200.
The present invention compared with prior art has the following advantages:
1, cost is low.The component adopted is convenient source, and does not need further process, compared with existing products in markets, has the advantage of cost.
2, effective.Adopt novel composite foamable agent to use together with fleut, reach that quality is light, intensity is high, the technique effect that unit weight is low, and the effect purified air can be had concurrently.
3, after tested, unit weight of the present invention is 200-300kg/m
3, more than compressive strength 3MPa, thermal conductivity is 0.05-0.1W/ (M.K), not only effectively can reduce the carrying of buildings, and heat-insulating property is good.
Embodiment 1:
First in proportion by fleut (3 parts of zeolite powders, 3 parts of asbestos powders, the 4 parts of straw powder) dry blending of the light-magnesite powder of 85 weight parts and 10 weight parts, then add water to be uniformly mixed, pour in preprepared model after adding the rapid stirring of composite foamable agent (1 part of SPC-D, 4 parts of SDS) of 5 weight parts after abundant stirring, wait to get angry and completely carry out integer, the demoulding after 10 hours, within 48 hours, post-treatment becomes the goods of desired shape, size, in air, maintenance process 5 days, uses after the assay was approved.The unit weight of gained Environment-friendlymagnesium magnesium oxide foam material is 210kg/m
3, compressive strength is 3.2MPa, and thermal conductivity is 0.055W/ (M.K).
Embodiment 2:
Filler is replaced with 10 parts of zeolite powders, other is identical with embodiment 1.
Embodiment 3:
Filler is replaced with 10 parts of straw powder, other is identical with embodiment 1.
Embodiment 4:
Filler is replaced with 5 parts of zeolite powders and 5 parts of straw powder, other is identical with embodiment 1.
Embodiment 5:
Filler is replaced with 5 parts of asbestos powders and 5 parts of straw powder, other is identical with embodiment 1.
Embodiment 6:
Whipping agent is replaced with 2 parts of SPC-D and 3 parts of SDS, other is identical with embodiment 1.
Embodiment 7:
Whipping agent is replaced with 2.5 parts of SPC-D and 2.5 parts of SDS, other is identical with embodiment 1.
Embodiment 8:
Whipping agent is replaced with 0.5 part of SPC-D and 4.5 parts of SDS, other is identical with embodiment 1.
Embodiment 9:
The polyvinyl alcohol water solution (concentration 2wt%) that light-magnesite powder and powder filler first add 150 weight parts after dry blending carries out dispersed with stirring, then adds water and is uniformly mixed.Other technique is identical with embodiment 1.
Found that, the compressive strength of the foam material obtained by the magnesia powder that polyvinyl alcohol water solution is pre-dispersed is 3.2MPa, and unit weight is 212kg/m
3, thermal conductivity is 0.055W/ (M.K).
Embodiment 10:
Add the melmac of 5 parts together with powder filler, other technique is identical with embodiment 1.The compressive strength of gained Environment-friendlymagnesium magnesium oxide foam material is 3.5MPa, and unit weight, thermal conductivity are identical with embodiment 1.
Embodiment 11:
Adding the melmac of 4 parts, other is identical with embodiment 11.The compressive strength of gained Environment-friendlymagnesium magnesium oxide foam material is 3.2MPa, and unit weight, thermal conductivity are identical with embodiment 1.
Embodiment 12:
Adding the melmac of 10 parts, other is identical with embodiment 11.The compressive strength of gained Environment-friendlymagnesium magnesium oxide foam material is 3.8MPa, and unit weight, thermal conductivity are identical with embodiment 1.
Embodiment 13:
Adding the melmac of 11 parts, other is identical with embodiment 11.The compressive strength of gained Environment-friendlymagnesium magnesium oxide foam material is 3.0MPa, and unit weight, thermal conductivity are identical with embodiment 1.
Comparative example 1:
Whipping agent is replaced with 5 parts of SPC-D, other is identical with embodiment 1.
Concrete technical scheme is in table 1.
Visible with comparing of embodiment 2,3 by embodiment 1, compared with the powder filler that use is single, adopt the compressive strength of organic and inorganic mixed fillers to achieve obvious raising, unit weight and thermal conductivity do not receive impact simultaneously.
Further, the effect that the comparatively validate zeolite powder of embodiment 1 and embodiment 4 and 5 and asbestos powder use jointly is better than the technique effect only using zeolite powder or only use asbestos powder.
Embodiment 1, compared with comparative example 1, uses composite foamable agent better than the technique effect of traditional single whipping agent, such as, adopts the effect of the unit weight of composite foamable agent and compressive strength to be all better than adopting single superoxide whipping agent.
Further, embodiment 1, the comparatively validate of the 6-8 composite foamable agent of every 100 weight parts, the superoxide of 20-40 weight part or the alkylsulfonate of percarbonate and 80-60 weight part or alkylbenzene sulfonate is used to be good, be more preferably, the composite foamable agent of every 100 weight parts, uses the superoxide of 20 weight parts or the alkylsulfonate of percarbonate and 80 weight parts or alkylbenzene sulfonate.
Found with comparing of embodiment 9 by embodiment 1, light-magnesite powder and powder filler add the PVA aqueous solution and disperse after dry blending, and the compressive strength of the foam material obtained improves further.
Visible with comparing of embodiment 10-13 by embodiment 1, adding a certain amount of melmac can improve compressive strength, and unit weight and thermal conductivity change simultaneously not quite.Further, when the consumption of melmac is more than 10 parts, the dispersiveness due to melamine reduces and can not improve intensity, reduces on the contrary; Lower than 5 parts, improve the DeGrain of intensity; Comprehensively the consideration of above-mentioned two aspects, preferably adds the melmac of 5-10 weight part.
Claims (5)
1. an Environment-friendlymagnesium magnesium oxide foam material, is characterized in that: main raw material contains light-magnesite powder, the compound foaming agent of 1-10 weight part, the melmac of 5-10 weight part, the fleut of 10 weight parts of 80-90 weight part,
Wherein,
Described fleut is made up of zeolite powder, asbestos powder and the straw powder weight ratio by 3:3:4,
Described compound foaming agent is made up of by the weight ratio of 1:4 SPC-D and sodium laurylsulfonate.
2. foam material according to claim 1, is characterized in that: described light-magnesite powder refers to that, by the light calcined magnesia of magnesite at 700-850 DEG C of temperature lower calcination, the content of magnesia wherein in light-magnesite powder is 75-80%.
3. the preparation method of a foam material as claimed in claim 1, first in proportion by light-magnesite powder and fleut dry blending, then add water to be uniformly mixed, adding after abundant stirring after composite foamable agent stirs rapidly pours in preprepared model, wait to get angry and completely carry out integer, the demoulding after 5-10 hour, within 24-72 hour, post-treatment becomes the goods of desired shape, size, maintenance process, uses after the assay was approved.
4. preparation method according to claim 3, wherein said light-magnesite powder and powder filler first add polyvinyl alcohol water solution and disperse after dry blending, then add water and are uniformly mixed.
5. preparation method according to claim 4, wherein said polyvinyl alcohol water solution concentration is 1-5wt%, and magnesia powder and polyvinyl alcohol water solution amount ratio are: 80-90:100-200.
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CN110527203A (en) * | 2018-05-23 | 2019-12-03 | 济南巨鑫包装制品有限公司 | A kind of polymerization granular polystyrene inorganic composite heat-preserving plate and preparation method thereof |
CN108793911B (en) * | 2018-06-19 | 2020-08-07 | 辽宁科技大学 | Method for preparing magnesium lightweight aggregate by foaming method |
CN110372319A (en) * | 2019-07-26 | 2019-10-25 | 盐城工学院 | A kind of novel building shock-proof heat insulation material and preparation method thereof |
CN110372250B (en) * | 2019-08-06 | 2022-04-08 | 南京鑫垚新型建筑材料有限公司 | Light magnesium-based plant fiberboard foaming agent and preparation method thereof |
CN113045333B (en) * | 2021-03-16 | 2022-12-13 | 上海大学 | Magnesium oxide foamed ceramic and preparation method thereof |
CN113443882A (en) * | 2021-07-20 | 2021-09-28 | 吉林省优瑞佳新型建筑材料有限公司 | Light-weight aerogel |
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Citations (3)
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CN1075472A (en) * | 1992-02-17 | 1993-08-25 | 马增禄 | A kind of light foamed building material containing magnesium |
CN1150988A (en) * | 1996-09-13 | 1997-06-04 | 朱恒杰 | Inorganic thermal insulation sound-proof fire-proof foam material and its production method |
CN102101787A (en) * | 2010-11-26 | 2011-06-22 | 中国科学院青海盐湖研究所 | Magnesium cement foam material |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1075472A (en) * | 1992-02-17 | 1993-08-25 | 马增禄 | A kind of light foamed building material containing magnesium |
CN1150988A (en) * | 1996-09-13 | 1997-06-04 | 朱恒杰 | Inorganic thermal insulation sound-proof fire-proof foam material and its production method |
CN102101787A (en) * | 2010-11-26 | 2011-06-22 | 中国科学院青海盐湖研究所 | Magnesium cement foam material |
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Effective date of registration: 20181109 Address after: 830000 Xinjiang Uygur Autonomous Region Urumqi High-tech Industrial Development Zone (New Urban Area) Room A22, Yingke Plaza, 416 Beijing South Road Patentee after: Xinjiang Shiquan Gold Mining Co.,Ltd. Address before: 830000 22A tower 1, Diamond City, hi tech Zone, Urumqi, the Xinjiang Uygur Autonomous Region. Patentee before: Xinjiang Hua Sha Energy Co., Ltd. |