CN103551914A - Half-dry type cutting processing system - Google Patents
Half-dry type cutting processing system Download PDFInfo
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- CN103551914A CN103551914A CN201310486506.3A CN201310486506A CN103551914A CN 103551914 A CN103551914 A CN 103551914A CN 201310486506 A CN201310486506 A CN 201310486506A CN 103551914 A CN103551914 A CN 103551914A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1038—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
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Abstract
The invention discloses a half-dry type cutting processing system which comprises a mixed liquid storage device, a cutting liquid automatic supplying device and a spraying device. The mixed liquid storage device comprises a mixed liquid box, the cutting liquid automatic supplying device comprises a cutting liquid box, the cutting liquid box is provided with a water inlet pipe and a mixed liquid pipe, and the water inlet pipe and the mixed liquid pipe are provided with a first pneumatic valve and a second pneumatic valve respectively. The spraying device comprises a spraying spray head, and a cutting liquid conveying pipe is arranged between the spraying spray head and the cutting liquid box and sequentially provided with a cooling pump, a filter, a flow regulation valve and a spraying pneumatic valve in the flow direction of cutting liquid. The mixed liquid storage device is arranged to store mixed liquid, the mixed liquid is mixed with running water to obtain the cutting liquid which can be utilized directly, the cutting liquid enters the cutting liquid box, the cutting liquid in the cutting liquid box is sprayed out of the spraying spray head after passing through the cooling pump and the filter, the spraying spray head is arranged in the chip splashing direction of a cutting processing area, and splashed cut dust is directly gathered and drops.
Description
Technical field
The invention belongs to Machining Technology field, be specifically related to a kind of half dry type cutting processing system.
Background technology
Manufacturing industry has been created the mankind's wealth on the one hand, but to human society, brings very severe resource consumption and environmental pollution again simultaneously.Machining accounts for very large proportion in manufacturing industry, and the contact surface that is characterized in cutter, smear metal and workpiece is unsalted surface, and contact is large, temperature is high, and tool wear is accelerated.That cutting fluid has is lubricated, cooling, the function of cleaning rust-proof and assistance chip removal and chip breaking, it has reduced the friction in working angles, alleviated the bonding phenomenon of smear metal and cutter, and suppress the generation of built-up edge, greatly reduce the temperature in machine cut district, make lathe can discharge rapidly smear metal, thereby to alleviating tool wear, improve tool life, improve machined surface quality and having enhanced productivity very important meaning.
But, along with the enhancing of global environment consciousness and the requirement of environmental regulation more and more stricter, cutting fluid is also more and more obvious to the negative effect of environment, the discharge of waste liquid and process environmental pollution and have high risk.According to statistics, before 20 years, the expense of cutting fluid is less than 3% left and right of workpiece cost, at present, in large-duty manufacturing enterprise, the supply of cutting fluid, maintenance and recycling expense are added together the 13%-17% that will account for workpiece manufacture cost, and cutter expense only accounts for 2%-5%.In the total cost relevant with cutting fluid, having 22% left and right is the disposal cost of cutting fluid.
In order to eliminate, cutting fluid is a large amount of adopts the negative effect bringing, can by not with or with measures such as cutting fluid and employing Environmental Protection Cutting Fluid, realize and clean processing less.Concerning China, the discharge of cutting fluid is also the one of the main reasons that causes environmental pollution.Therefore can be without cutting fluid, or significantly reduce the use of cutting fluid, the problem that has just become people to pay close attention to.
Dry-cutting technology is not used cutting fluid, has eliminated a series of environment negative effects that cutting fluid is brought from source.But owing to there is no cooling system, lathe and cutting-tool engineering have been proposed to requirements at the higher level, made the machining accuracy of part be difficult to be guaranteed, and can produce a large amount of dust, site environment impact healthy on operating personnel and Workshop Production is larger.Having there is the problem not having in a series of wet type machining in Dry-cutting, mainly contains:
1) DRY CUTTING has the features such as temperature is high, cutting force is large, and lathe and cutting-tool engineering are had higher requirement;
2) there is no cooling, the lubrication of cutting fluid, make the machining accuracy of part be difficult to be guaranteed;
3) be of limited application, be only applicable at present the machining of the materials such as cast iron, aluminium alloy;
4) in processing, produce a large amount of dust, harm operating personnel are healthy, affect Workshop Production site environment.
At present, Dry-cutting technology is also very immature, and traditional wet type Machining Technology for Cutting has many deficiencies, is therefore badly in need of seeking the cutting way of a kind of integrated DRY CUTTING and wet type cutting advantage.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of half dry type cutting processing system, this half dry type cutting processing system can either reduce the consumption of cutting fluid, alleviates the negative effect of environment and cuts down finished cost, and can improve machinability, guarantee mach precision.
For achieving the above object, the invention provides following technical scheme:
A cutting processing system, comprises mixed liquor save set, cutting fluid automatically supplying apparatus and sprayer unit;
Described mixed liquor save set comprises mixed liquid box;
Described cutting fluid automatically supplying apparatus comprises cutting fluid case, and described cutting fluid case is provided with water inlet pipe and the mixed liquor pipe being connected with described mixed liquid box, is respectively equipped with pneumatic operated valve I and pneumatic operated valve II on described water inlet pipe and mixed liquor pipe;
Described sprayer unit comprises spraying nozzle, between described spraying nozzle and described cutting fluid case, be provided with cutting fluid carrier pipe, described cutting fluid carrier pipe flows to along cutting fluid and is provided with successively coolant pump, for filtering the filter of cutting fluid impurity, for controlling the flow control valve of cutting fluid flow and the spraying pneumatic operated valve opening and closing for controlling described spraying nozzle.
Further, described spraying nozzle is at least one group, and described spraying pneumatic operated valve is organized the corresponding setting one by one of described spraying nozzle with each.
Further, described spraying nozzle is two groups, and described in first group, spraying nozzle comprises a upper spraying nozzle and is arranged on the top in machining district, and described in second group, spraying nozzle comprises two lower spraying nozzles and is arranged on the left and right sides in machining district.
Further, between the liquid outlet of described coolant pump and described cutting fluid case, be provided with cutting fluid overflow bypass, described cutting fluid overflow bypass is provided with valve II.
Further, also comprise control system, described control system comprises controller, guidance panel, air reversing solenoid valve and the reversing solenoid valve group being connected with high-pressure air tube, described reversing solenoid valve group comprises reversing solenoid valve I and reversing solenoid valve II, the described spraying pneumatic operated valve corresponding with described upper spraying nozzle is connected with described reversing solenoid valve I, the described spraying pneumatic operated valve corresponding with described lower spraying nozzle is connected with described reversing solenoid valve II, described air reversing solenoid valve is connected with pneumatic operated valve II with described pneumatic operated valve I respectively, described guidance panel is provided with operation push-button and is electrically connected to described controller, and described reversing solenoid valve I, reversing solenoid valve II and air reversing solenoid valve are all electrically connected to described controller.
Further, described reversing solenoid valve I is normally open solenoid valve, and described air reversing solenoid valve is connected with high-pressure air tube by described reversing solenoid valve I.
Further, in described cutting fluid case, be provided with magnetic float level indicator, described controller receives from the liquid level signal of described magnetic float level indicator and sends control instruction to described air reversing solenoid valve.
Further, also comprise for reclaiming cohesion and dropping in the cutting fluid recovery system of the cutting fluid of machine tool chip removal groove, described cutting fluid recovery system comprises for collecting the cutting fluid collection box of the cutting fluid in lathe chip area, in described cutting fluid collection box, be provided with liquid level gauge, between described cutting fluid collection box and described cutting fluid case, be provided with cutting fluid reclaim line, described cutting fluid reclaim line is provided with recovery pump, and described controller receives from the liquid level signal of described liquid level gauge and sends control instruction to described recovery pump.
Further, described mixed liquid box internal memory is placed with the mixed liquor being mixed by antirust agent and saponification liquor; The weight proportion of described antirust agent and saponification liquor is 6:1.
Further, described mixed liquid box is provided with the dilution water pipe for intaking, and described dilution water pipe is provided with valve I;
Described mixed liquor save set and cutting fluid automatically supplying apparatus are all arranged on the melt pit that is positioned at cutting machine tool below; The smear metal that described spraying nozzle is arranged on machining district is splashed in direction;
Described water inlet pipe and mixed liquor pipe are provided with for controlling respectively the volume control device of water, mixed liquor flow.
Beneficial effect of the present invention is:
Half dry type cutting processing system of the present invention, by mixed liquor save set storage mixed liquor is set, then after mixing with running water, obtain the cutting fluid that can directly utilize and enter cutting fluid case, cutting fluid in cutting fluid case sprays from spraying nozzle after coolant pump, filter, the smear metal that spraying nozzle is arranged on machining district is splashed in direction, can directly make the cutting dust cohesion splashing drop;
Concrete, half dry type cutting processing system of the present invention can be directly used in repacking without the cnc boring and milling machine of cooling system, make it there is half dry type machining ability, and half dry type cutting processing system of the present invention has the advantage of wet type cutting way and DRY CUTTING mode concurrently:
1) reduce the cutting force of working angles, reduce heat in metal cutting;
2) reduce dust pollution in blower fan, increased fan life, reduced blower fan replacement cost;
3) played the effect on cleaning workpiece surface;
4) improve the comprehensive quality of part to be processed;
5) reduce tool wear, reduced the cost of charp tool;
6) by adding the dust producing man-hour, by vaporific cutting fluid, condense on the ground, reduced and added the dust pollution that produce man-hour, greatly reduce and impact Workshop Production site environment healthy on operating personnel;
7) cutting fluid consumption is few, can make the expense relevant with cutting fluid drop to minimum, has reduced cost;
8) being applicable to very much non-enclosed equipment uses.
By control system is set, magnetic float level indicator is measured the liquid level in cutting fluid case in real time, and liquid level signal is transferred to controller, when liquid level signal lower than set minimum numerical value time, controller is controlled air reversing solenoid valve and is opened, to cutting fluid case injected water and mixed liquor, liquid level in cutting fluid case higher than set the highest numerical value time, controller controls air reversing solenoid valve and cuts out, and stops to cutting fluid case injected water and mixed liquor, the automatic makeup of having realized cutting fluid to; In addition, by guidance panel, also can control reversing solenoid valve group, and control the opening and closing of spraying nozzle.
By cutting fluid recovery system is set, by cutting fluid collection box, collect the cutting fluid that cohesion is dropped, and utilize liquid level gauge measure in real time the liquid level of cutting fluid collection box and transmit it to controller, when the liquid level of cutting fluid collection box higher than set numerical value time, controller is controlled recovery pump and is opened, cutting fluid is evacuated in cutting fluid case, realizes the recycling of cutting fluid.
Accompanying drawing explanation
In order to make object of the present invention, technical scheme and beneficial effect clearer, the invention provides following accompanying drawing and describe:
Fig. 1 is the structural representation of half dry type cutting processing system embodiment of the present invention;
Fig. 2 is the control principle block diagram of the present embodiment half dry type cutting processing system.
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
As shown in Figure 1, be the workflow diagram of half dry type cutting processing system embodiment of the present invention.The half dry type cutting processing system of the present embodiment, comprises mixed liquor save set, cutting fluid automatically supplying apparatus and sprayer unit.Mixed liquor save set comprises mixed liquid box 1, and mixed liquid box 1 is provided with the dilution water pipe for intaking, and dilution water pipe is provided with valve I 2.The dilution water pipe of the mixed liquid box 1 of the present embodiment is directly connected with high-pressure water tank, valve I 2 adopts ball valve, mixed liquor in mixed liquid box 1 is placed for a long time concentration and is become large, when saponification liquor solidifies, can open valve I 2 controls running water and by high-pressure water pipe, flows into mixed liquid box 1 mixed liquor is diluted, make its mobility better, the automatic makeup of being convenient to cutting fluid subsequently to.
Cutting fluid automatically supplying apparatus comprises cutting fluid case 3, cutting fluid case 3 is provided with water inlet pipe 4 and the mixed liquor pipe 5 being connected with mixed liquid box 1, on water inlet pipe 4 and mixed liquor pipe 5, be respectively equipped with pneumatic operated valve I 6 and pneumatic operated valve II 7, water inlet pipe 4 is directly connected with high-pressure water tank 25, the position of mixed liquid box 1 is higher than the position of cutting fluid case 3, after pneumatic operated valve II 7 opens, mixed liquor can flow directly in cutting fluid case 3.
Sprayer unit comprises spraying nozzle, between spraying nozzle and cutting fluid case 3, be provided with cutting fluid carrier pipe 9, cutting fluid carrier pipe 9 flows to along cutting fluid and is provided with successively coolant pump 10, for filtering the filter 11 of cutting fluid impurity, for controlling the flow control valve 12 of cutting fluid flow and the spraying pneumatic operated valve opening and closing for controlling spraying nozzle, flow control valve 12 can directly adopt ball valve to realize, filter 11 adopts gauze filter, impurity in can filtering cutting fluid, prevents that spraying nozzle from stopping up.
Concrete, according to actual needs, spraying nozzle can be set at least one group, and spraying pneumatic operated valve and each group spraying nozzle corresponding setting one by one, by many group spraying nozzles are set, can the different smear metals in machining district be splashed and a little be sprayed simultaneously.The spraying nozzle of the present embodiment is two groups, first group of spraying nozzle comprises a spraying nozzle and is arranged on the top in machining district, be spraying nozzle 8a, second group of spraying nozzle comprises two spraying nozzles and is arranged on the left and right sides in machining district, be lower spraying nozzle 8b, the half dry type cutting processing system of the present embodiment can be used on three CNC planer type milling machines of simultaneously processing of body of CW200 marine generator group, and Dui Sange machining district carries out cutting fluid spraying processing as required.
Preferably, between the liquid outlet of coolant pump 10 and cutting fluid case 3, be provided with cutting fluid overflow bypass 14, cutting fluid overflow bypass 14 is provided with valve II 15, by cutting fluid overflow bypass 14 is set, unnecessary cutting fluid can be back in cutting fluid case 3, and make the operating mode of coolant pump 10 stable.
Further, the half dry type cutting processing system of the present embodiment also comprises control system, control system comprises controller 16, guidance panel 17, air reversing solenoid valve 22 and the reversing solenoid valve group being connected with high-pressure air tube 20, between high-pressure air tube 20 and reversing solenoid valve group, be provided with air cleaner 21, reversing solenoid valve group comprises reversing solenoid valve I 18 and reversing solenoid valve II 19, the spraying pneumatic operated valve 13a corresponding with upper spraying nozzle 8a is connected with reversing solenoid valve I 18, the spraying pneumatic operated valve 13b corresponding with lower spraying nozzle 8b is connected with reversing solenoid valve II 19, air reversing solenoid valve 22 is connected with pneumatic operated valve II 7 with pneumatic operated valve I 6 respectively, guidance panel 17 is provided with operation push-button and is electrically connected to controller 16, and reversing solenoid valve I 18, reversing solenoid valve II 19 and air reversing solenoid valve 22 are all electrically connected to controller 16.The controller 16 of the present embodiment adopts PLC controller.Have, the reversing solenoid valve I 18 of the present embodiment is normally open solenoid valve, and air reversing solenoid valve 22 is connected with high-pressure air tube 20 by reversing solenoid valve I 18.
Preferably, be provided with magnetic float level indicator 23 in cutting fluid case 3, controller 16 receives from the liquid level signal of magnetic float level indicator 23 and sends control instruction to air reversing solenoid valve 22.
By control system is set, magnetic float level indicator 23 is measured the liquid level in cutting fluid case 3 in real time, and liquid level signal is transferred to controller 16, when liquid level signal lower than set minimum numerical value time, controller 16 is controlled air reversing solenoid valve 22 and is opened, to cutting fluid case 3 injected waters and mixed liquor, liquid level in cutting fluid case 3 higher than set the highest numerical value time, controller 16 controls air reversing solenoid valve 22 and cuts out, stop to cutting fluid case 3 injected waters and mixed liquor, the automatic makeup of having realized cutting fluid to; In addition, by guidance panel 17, also can control reversing solenoid valve group, and control the opening and closing of spraying nozzle.
Further, the half dry type cutting processing system of the present embodiment also comprises for reclaiming cohesion and dropping in the cutting fluid recovery system of the cutting fluid of machine tool chip removal groove, cutting fluid recovery system comprises for collecting the cutting fluid collection box 26 of the cutting fluid in lathe chip area, in cutting fluid collection box 26, be provided with liquid level gauge 27, between cutting fluid collection box 26 and cutting fluid case 3, be provided with cutting fluid reclaim line, cutting fluid reclaim line is provided with recovery pump 28, and controller 16 receives from the liquid level signal of liquid level gauge 27 and sends control instruction to recovery pump 28.Preferably, the inlet tube of recovery pump 28 is provided with filter, for impurity screening.By cutting fluid recovery system is set, by cutting fluid collection box 26, collect the cutting fluid that cohesion is dropped, and utilize liquid level gauge 27 measure in real time the liquid level of cutting fluid collection box 26 and transmit it to controller 16, when the liquid level of cutting fluid collection box 26 higher than set numerical value time, controller 16 is controlled recovery pump 28 and is opened, cutting fluid is evacuated in cutting fluid case 3, realizes the recycling of cutting fluid.
Preferably, mixed liquid box 1 internal memory is placed with the mixed liquor being mixed by antirust agent and saponification liquor, and in the mixed liquor of the present embodiment, the weight proportion of antirust agent and saponification liquor is 6:1, not only can meet instructions for use, and can reduce use cost.
Preferably, mixed liquor save set and cutting fluid automatically supplying apparatus are all arranged on the melt pit that is positioned at cutting machine tool below, have saved installing space, make lathe layout neat appearance more around, are applicable to the limited CNC planer type milling machine of arrangement space.Preferably, the smear metal that spraying nozzle is arranged on machining district is splashed in direction, can aim at the cutting and the machining point that splash and spray, and dedusting, cleaning and lubricant effect are all better.
Preferably, water inlet pipe 4 and mixed liquor pipe 5 are provided with for controlling respectively the volume control device of water, mixed liquor flow, volume control device can adopt implemented in many forms, as can be flowmeter survey flow be set respectively on water inlet pipe 4 and mixed liquor pipe 5, also secondary water tank and secondary mixed liquid box can be set respectively on cutting fluid case 3, on secondary water tank and secondary mixed liquid box, the amount that water-level gauge calculates water, mixed liquor is set respectively, and then accurately controls the proportioning of water and mixed liquor.
The process that cutting fluid automatic makeup is given is as follows:
When the cutting fluid in cutting fluid case 3 reduces to a certain amount of, magnetic float level indicator 23(cutting fluid height measurement category 0～30cm) float is positioned at low level (setting 8cm herein), now low sensors induction, to PLC controller, send low level signal, PLC controller is connected according to these low level signal controlling air reversing solenoid valve 22 transpositions, air is by pneumatics tracheae flow through air cleaner 21 and air reversing solenoid valve 22, arrive pneumatic operated valve I 6 and pneumatic operated valve II 7, pneumatic operated valve I 6 and pneumatic operated valve II 7 transpositions are connected, running water enters cutting fluid case 3 by the high-pressure water pipe pneumatic operated valve I 6 that flows through, complete automatic watering function, it is automatic watering apparatus herein, flow through pneumatic operated valve II 7 and ball valve 24 of mixed liquor in mixed liquid box 1 enters cutting fluid case 3, and ball valve 24 is used for regulating mixed liquor to flow into flow velocity, and adjustable cutting liquid proportioning completes and adds mixed liquor function, adds mixed liquor device herein.
When cutting fluid be increased to a certain amount of after, the float of magnetic float level indicator 23 is positioned at a high position (setting 26cm herein), now high position sensor induction, to PLC controller, send high signal, controlling 22 transpositions of air reversing solenoid valve disconnects, thereby pneumatic operated valve I 6 and pneumatic operated valve II 7 transpositions are disconnected, stop adding running water and mixed liquor.
Spray process is as follows:
Press coolant pump shift knob on control panel 17, coolant pump 10 work, owing to being normally open with the spraying pneumatic operated valve 13a of the corresponding setting of upper spraying nozzle 8a, cutting fluid in cutting fluid case 3 flow through filter 11 and flow control valve 12, and flow to upper spraying nozzle through the spraying pneumatic operated valve with the corresponding setting of upper spraying nozzle, upper spraying nozzle 8a auto spraying, again presses this button and stops spraying, press cooling fluid shift knob and main shaft button on control panel 17, send a signal to PLC controller, controller 16 is controlled reversing solenoid valve II 19 transpositions and is connected, air is by pneumatics tracheae, air cleaner 21 and reversing solenoid valve II 19 flow through, arrive the spraying pneumatic operated valve 13b with the corresponding setting of lower spraying nozzle 8b, this spraying pneumatic operated valve 13b transposition is connected, cutting fluid in cutting fluid case 3 flow through filter 11 and flow control valve 12, and flow to top pipeline and below pipeline through spraying pneumatic operated valve, upper spraying nozzle 8a and lower spraying nozzle 8b be auto spraying simultaneously, again press this combination button and stop spraying, in addition, can change respectively the arrangement with the spraying pneumatic operated valve of upper spraying nozzle 8a and the corresponding setting of lower spraying nozzle 8b, the independent control of spraying nozzle 8a and lower spraying nozzle 8b in realization.In three process of the body of CW200 marine generator group, first processing machine body divides plane, the more remaining upper plane of processing and all the other two sides simultaneously, so need top shower nozzle to control separately, first sprays, and then upper and lower shower nozzle is sprayed simultaneously.
Finally explanation is, above preferred embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is described in detail by above preferred embodiment, but those skilled in the art are to be understood that, can to it, make various changes in the form and details, and not depart from the claims in the present invention book limited range.
Claims (10)
1. a half dry type cutting processing system, is characterized in that: comprise mixed liquor save set, cutting fluid automatically supplying apparatus and sprayer unit;
Described mixed liquor save set comprises mixed liquid box;
Described cutting fluid automatically supplying apparatus comprises cutting fluid case, and described cutting fluid case is provided with water inlet pipe and the mixed liquor pipe being connected with described mixed liquid box, is respectively equipped with pneumatic operated valve I and pneumatic operated valve II on described water inlet pipe and mixed liquor pipe;
Described sprayer unit comprises spraying nozzle, between described spraying nozzle and described cutting fluid case, be provided with cutting fluid carrier pipe, described cutting fluid carrier pipe flows to along cutting fluid and is provided with successively coolant pump, for filtering the filter of cutting fluid impurity, for controlling the flow control valve of cutting fluid flow and the spraying pneumatic operated valve opening and closing for controlling described spraying nozzle.
2. half dry type cutting processing system according to claim 1, is characterized in that: described spraying nozzle is at least one group, and described spraying pneumatic operated valve is organized the corresponding setting one by one of described spraying nozzle with each.
3. half dry type cutting processing system according to claim 2, it is characterized in that: described spraying nozzle is two groups, described in first group, spraying nozzle comprises a upper spraying nozzle and is arranged on the top in machining district, and described in second group, spraying nozzle comprises two lower spraying nozzles and is arranged on the left and right sides in machining district.
4. half dry type cutting processing system according to claim 1, is characterized in that: between the liquid outlet of described coolant pump and described cutting fluid case, be provided with cutting fluid overflow bypass, described cutting fluid overflow bypass is provided with valve II.
5. half dry type cutting processing system according to claim 3, it is characterized in that: also comprise control system, described control system comprises controller, guidance panel, air reversing solenoid valve and the reversing solenoid valve group being connected with high-pressure air tube, described reversing solenoid valve group comprises reversing solenoid valve I and reversing solenoid valve II, the described spraying pneumatic operated valve corresponding with described upper spraying nozzle is connected with described reversing solenoid valve I, the described spraying pneumatic operated valve corresponding with described lower spraying nozzle is connected with described reversing solenoid valve II, described air reversing solenoid valve is connected with pneumatic operated valve II with described pneumatic operated valve I respectively, described guidance panel is provided with operation push-button and is electrically connected to described controller, and described reversing solenoid valve I, reversing solenoid valve II and air reversing solenoid valve are all electrically connected to described controller.
6. half dry type cutting processing system according to claim 5, is characterized in that: described reversing solenoid valve I is normally open solenoid valve, and described air reversing solenoid valve is connected with high-pressure air tube by described reversing solenoid valve I.
7. half dry type cutting processing system according to claim 5, it is characterized in that: in described cutting fluid case, be provided with magnetic float level indicator, described controller receives from the liquid level signal of described magnetic float level indicator and sends control instruction to described air reversing solenoid valve.
8. half dry type cutting processing system according to claim 5, it is characterized in that: also comprise for reclaiming cohesion and dropping in the cutting fluid recovery system of the cutting fluid of machine tool chip removal groove, described cutting fluid recovery system comprises for collecting the cutting fluid collection box of the cutting fluid in lathe chip area, in described cutting fluid collection box, be provided with liquid level gauge, between described cutting fluid collection box and described cutting fluid case, be provided with cutting fluid reclaim line, described cutting fluid reclaim line is provided with recovery pump, described controller receives from the liquid level signal of described liquid level gauge and sends control instruction to described recovery pump.
9. half dry type cutting processing system according to claim 1, is characterized in that: described mixed liquid box internal memory is placed with the mixed liquor being mixed by antirust agent and saponification liquor; The weight proportion of described antirust agent and saponification liquor is 6:1.
10. half dry type cutting processing system according to claim 1, is characterized in that: described mixed liquid box is provided with the dilution water pipe for intaking, and described dilution water pipe is provided with valve I;
Described mixed liquor save set and cutting fluid automatically supplying apparatus are all arranged on the melt pit that is positioned at cutting machine tool below; The smear metal that described spraying nozzle is arranged on machining district is splashed in direction;
Described water inlet pipe and mixed liquor pipe are provided with for controlling respectively the volume control device of water, mixed liquor flow.
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| CN105598739A (en) * | 2016-01-11 | 2016-05-25 | 南通科星化工有限公司 | Automatic cutting fluid blending device |
| CN107081214A (en) * | 2017-03-31 | 2017-08-22 | 常州大学 | A kind of device and method recycled for misting cooling cutting fluid |
| CN107420366A (en) * | 2017-06-09 | 2017-12-01 | 中捷机床有限公司 | The pneumatic function automatic switchover sharing valve block of cooling in machine tool control system |
| CN108380406A (en) * | 2018-05-10 | 2018-08-10 | 哈尔滨理工大学 | A kind of CMQL machinings atomized cutting fluid ejecting device |
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| CN105598739A (en) * | 2016-01-11 | 2016-05-25 | 南通科星化工有限公司 | Automatic cutting fluid blending device |
| CN107081214A (en) * | 2017-03-31 | 2017-08-22 | 常州大学 | A kind of device and method recycled for misting cooling cutting fluid |
| CN107420366A (en) * | 2017-06-09 | 2017-12-01 | 中捷机床有限公司 | The pneumatic function automatic switchover sharing valve block of cooling in machine tool control system |
| CN107420366B (en) * | 2017-06-09 | 2023-05-30 | 沈阳机床(集团)有限责任公司 | Automatic switching sharing valve block for cooling pneumatic function in machine tool equipment control system |
| CN108380406A (en) * | 2018-05-10 | 2018-08-10 | 哈尔滨理工大学 | A kind of CMQL machinings atomized cutting fluid ejecting device |
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