CN103544522A - Packaged cotton counter and counting method - Google Patents
Packaged cotton counter and counting method Download PDFInfo
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- CN103544522A CN103544522A CN201310477414.9A CN201310477414A CN103544522A CN 103544522 A CN103544522 A CN 103544522A CN 201310477414 A CN201310477414 A CN 201310477414A CN 103544522 A CN103544522 A CN 103544522A
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Abstract
The invention discloses a packaged cotton counter, and belongs to the field of machinery. The packaged cotton counter is connected with a cotton packaging machine, is used for counting cotton packaged by the cotton packaging machine, and specifically comprises acquisition equipment, a micro-controller, a cotton stepping counter and a cotton pressing counter. The cotton stepping counter and the cotton pressing counter are controlled to count the cotton by acquiring initializing signals and termination signals of the cotton packaging machine. By logically monitoring and controlling the cotton packaging machine, the data of the production quantity of the cotton packaging machine can be acquired accurately in real time. The cotton packaging machine can run in an idle mode, but the packaged cotton counter does not count the cotton when the cotton packaging machine runs in the idle mode, and does not count the cotton when a cotton stepping process and a cotton pressing process are failed and packaging weight is insufficient; even if the cotton stepping process is stopped, the packaged cotton counter can count the cotton on the basis of the last counting number when started again, and judges whether counting is valid or not.
Description
Technical field
The invention belongs to mechanical field, relate to grow cotton packing counter and method of counting, particularly a kind of cotton packing counter and a method of counting of monitoring cotton press.
Background technology
Cotton processing enterprise starting material and finished product are more single, and starting material are unginned cotton, through a series of production and processings, produce gined cotton, cottonseed and leftover bits and pieces.According to this feature, determined that packing material, enterprise's electric quantity consumption become the leading indicator of weighing main finished product gined cotton turnout.
The hydraulic system of current hydraulic cotton press, is comprised of baling press master cylinder hydraulic pressure system and suitcase cylinder hydraulic system two parts.Baling press master cylinder hydraulic pressure system, mainly by ram pump, and electro-hydraulic directional valve forms, and can complete the work such as filler to lodge, precompressed, compacting, drawing, and be provided with No Load Start, stop loop, protection hydraulic pump and motor.In working connection, be provided with safety overflow valve, the safety of protection whole system.Main dependence produced make an inventory after finishing power consumption, packing material, monitors enterprise practical production quantity and purchase volume.
In realizing process of the present invention, inventor finds that prior art at least exists following problem: the inadequate science of monitoring method and accurate.
Summary of the invention
In order to solve the technical matters existing in prior art, the present embodiment has proposed the packing counter that grows cotton, and actual production that can Obtaining Accurate hydraulic cotton press, effectively avoids empty wagons operation counting.Described technical scheme is as follows:
The one packing counter that grows cotton, connects cotton press, and this cotton packing counter comprises collecting device, microcontroller, steps on cotton counter and the cotton counter of pressure;
Collecting device is connected with microcontroller, for gathering the cotton signal initial marking of stepping on of cotton press, press cotton signal initial marking, step on the termination signal of cotton process and press the termination signal of cotton process;
Microcontroller respectively with step on cotton counter and press cotton counter to be connected, for judging the validity of stepping on cotton process and pressing cotton process, and control respectively and step on cotton counter and press cotton counter to count; Also for verification, step on cotton counter and press the effective value of cotton counter, when verification goes out to step on cotton counter and presses cotton counter all effectively time, control and step on cotton counter and press cotton counter to carry out cumulative operation;
Step on cotton counter, for the cotton number of times of stepping on of cotton press is counted;
Press cotton counter, for the cotton number of times of the pressure to cotton press, count.
As technique scheme preferably, the microcontroller of the present embodiment specifically comprises:
Trapping module, steps on cotton signal initial marking and presses cotton signal initial marking for catching, and when capturing when stepping on cotton signal initial marking and pressing cotton signal initial marking, the aggregate-value by time quantum judges respectively the validity of stepping on cotton process and pressing cotton process;
Control module, for when stepping on cotton process effectively and capturing the termination signal of stepping on cotton process, control is stepped on cotton counter and is counted; When pressing cotton process effectively and capturing the termination signal of pressing cotton process, control and press cotton counter to count;
Judge module, steps on cotton counter and presses the effective value of cotton counter for verification, when judging, steps on cotton counter and presses cotton counter all effectively time, controls and steps on cotton counter and press cotton counter to carry out cumulative operation.
As technique scheme preferably, the microcontroller of this enforcement is also stepped on the accumulated value of cotton hydraulic means acting by Hall element convolutional calculation, when accumulated value reaches default true and false threshold value, confirm to step on cotton process effective.
As technique scheme preferably, the microcontroller of the present embodiment also comprises confirmation module, for step on the accumulated value of cotton hydraulic means acting by Hall element convolutional calculation, when accumulated value reaches default true and false threshold value, confirms to step on cotton process effective.
As technique scheme preferably, the cotton of the present embodiment packing counter also comprises flash chip, for recording the details of stepping on cotton counter and pressing cotton counter packing counting.
As technique scheme preferably, the flash chip of the present embodiment adopts the storage of piece formula, the enumeration data in every storage a period of time.
As technique scheme preferably, the cotton of the present embodiment packing counter also comprises reporting equipment, for obtaining flash chip canned data, and will after this information encryption, report storage card.
Meanwhile, the embodiment of the present invention also provides the packing method of counting that grows cotton, and comprising:
Gather stepping on cotton signal initial marking, press cotton signal initial marking, step on the termination signal of cotton process and pressing the termination signal of cotton process of cotton press;
Judgement is stepped on cotton process and is pressed the validity of cotton process, controls respectively and steps on cotton counter and press cotton counter to count:
Described in verification, step on the effective value of the cotton counter of cotton counter and described pressure, when stepping on the cotton counter of cotton counter and described pressure described in verification goes out all effectively time, step on cotton counter described in control and the cotton counter of described pressure carries out cumulative operation.
As technique scheme preferably, described cotton packing method of counting also comprises:
By Hall element convolutional calculation, step on the accumulated value of cotton hydraulic means acting, when accumulated value reaches default true and false threshold value, confirm to step on cotton process effective.
As technique scheme preferably, described cotton packing method of counting will be also for stepping on cotton counter and press the details of cotton counter packing counting to be recorded in memory chip.
As technique scheme preferably, described cotton packing method of counting will be also for reporting storage card after the information encryption of memory chip record.
The beneficial effect that technical scheme provided by the invention is brought is: by cotton press is carried out to Logical Supervisory Control control, can obtain in real time, accurately the turnout data of cotton press, can open drive, but during open drive, do not count, realize and to step on that cotton process is invalid not to be counted, press that cotton process is invalid not to be counted, packing shortage in weight is not counted, even and if when stepping on cotton process and interrupting, again start and can add up counting last time, and judge whether that counting effectively.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, to the accompanying drawing using in embodiment be briefly described below, apparently, below listed accompanying drawing be only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the cotton packing counter that provides of the present embodiment;
Fig. 2 is the structural representation of the microcontroller in the cotton packing counter that provides of the present embodiment;
Fig. 3 is another structural representation of the cotton packing counter that provides of the present embodiment;
Fig. 4 is the control panel schematic diagram of the cotton packing counter that provides of the present embodiment;
Fig. 5 is the process flow diagram of the cotton packing method of counting that provides of the present embodiment;
Fig. 6 is another process flow diagram of the cotton packing method of counting that provides of the present embodiment;
Fig. 7 is the schematic diagram of the collection signal that provides of the present embodiment.
Embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment 1
Referring to Fig. 1, the present embodiment is according to the principle of work of hydraulic cotton press, proposed the packing counter that grows cotton, and this cotton packing counter adopts the mode of Multi-channel monitoring to control whole duty, reaches monitoring effect the most accurately.
The one packing counter that grows cotton comprises several parts: collecting device 101, microcontroller 102, step on cotton counter 103 and press cotton counter 104;
Collecting device 101 is connected with microcontroller 102, for gathering the cotton signal initial marking of stepping on of cotton press, press cotton signal initial marking, step on the termination signal of cotton process and press the termination signal of cotton process;
Microcontroller 102 respectively with step on cotton counter 103 and press cotton counter 104 to be connected, microcontroller is for judging the validity of stepping on cotton process and pressing cotton process, and controls respectively and step on cotton counter and press cotton counter to count; Also for verification, step on cotton counter and press the effective value of cotton counter, when verification goes out to step on cotton counter and presses cotton counter all effectively time, control and step on cotton counter and press cotton counter to carry out cumulative operation;
Step on cotton counter 103, for the cotton number of times of stepping on of cotton press is counted;
Press cotton counter 104, for the cotton number of times of the pressure to cotton press, count.
Further, the microcontroller 102 of this enforcement is also stepped on the accumulated value of cotton hydraulic means acting by Hall element convolutional calculation, when accumulated value reaches default true and false threshold value, confirms to step on cotton process effective.
Wherein, referring to Fig. 2, microcontroller 102 specifically comprises trapping module 1021, control module 1022 and judge module 1023:
Trapping module 1021, steps on cotton signal initial marking and presses cotton signal initial marking for catching, and when capturing when stepping on cotton signal initial marking and pressing cotton signal initial marking, and the aggregate-value by time quantum judges respectively the validity of stepping on cotton process and the cotton process of pressure;
Control module 1022, for when stepping on cotton process effectively and capturing the termination signal of stepping on cotton process, control is stepped on cotton counter and is counted; When pressing cotton process effectively and capturing the termination signal of pressing cotton process, control and press cotton counter to count;
Judge module 1023, steps on cotton counter and presses the effective value of cotton counter for verification, when judging, steps on cotton counter and presses cotton counter all effectively time, controls and steps on cotton counter and press cotton counter to carry out cumulative operation.
Further, the microcontroller of the present embodiment also comprises confirmation module, for step on the accumulated value of cotton hydraulic means acting by Hall element convolutional calculation, when accumulated value reaches default true and false threshold value, confirms to step on cotton process effective.
Further, referring to Fig. 3, the cotton of the present embodiment packing counter also comprises flash chip 105, and steps on cotton counter 103 and presses cotton counter 104 to be connected, for recording the details of stepping on cotton counter 103 and pressing cotton counter 104 packings to count.Particularly, this example records the details of packing counting by flash chip, by the control to the storage unit of flash chip, realize the storage to package information, the flash chip of the present embodiment can be taked the storage of piece formula, the enumeration data in every storage a period of time.
Referring to Fig. 4, the present embodiment can pass through the piece formula storage administration to flash memory cell, realize last month count number and this month count number memory function, by the paged memory management of flash memory cell being realized to the function of period stored count amount.
Further, the cotton of the present embodiment packing counter also comprises reporting equipment 106, for obtaining flash chip 105 canned datas, and will after this information encryption, report storage card.
The present embodiment can be reported to storage card by the data intelligence of flash memory chip storage unit, and as storage SD card, the mechanism of the encryption for data acquisition in storage SD card, verification, error correction, has guaranteed security, correctness and the validity of reported data.For the data in storage card, can dynamically decipher by data converter, obtain Monitoring Data.
Embodiment 2,
Referring to Fig. 5, the present embodiment provide one grow cotton packing counter method of counting, described method comprises:
Step 501: gather stepping on cotton signal initial marking, press cotton signal initial marking, step on the termination signal of cotton process and pressing the termination signal of cotton process of cotton press; ,
Step 502: judgement is stepped on cotton process and pressed the validity of cotton process, controls respectively and steps on cotton counter and press cotton counter to count;
Step 503: step on the effective value of the cotton counter of cotton counter and described pressure described in verification, when stepping on the cotton counter of cotton counter and described pressure described in verification goes out all effectively time, step on cotton counter described in control and the cotton counter of described pressure carries out cumulative operation.
Particularly,, referring to Fig. 6, the workflow of the cotton of the present embodiment packing counter comprises Four processes: true and false according to the qualitative change signal judgement logical circuit of counter gathering, buffer memory enumeration data, data encryption is submitted to, data decryption.
601: true and false by gathering qualitative change signal judgement logical circuit of counter;
First stage: first intelligent microcontroller judges steps on cotton signal initial marking, whether the aggregate-value by time quantum is stepped on cotton process with judgement effectively preliminary, when microcontroller captures while stepping on cotton signal terminating sign, controls and steps on cotton counter and count.
Wherein, the principle of collection signal as shown in Figure 7, transmits signal from 1, the 2 pin inputs on the left side, as steps on cotton signal and press cotton signal; The transmission signal that exchanges 380V is inputted from 1,2 pin, through resistance R 1, R2, optocoupler U1, U2, the switching value that resistance R 3, R4, capacitor C 1 become CPU to identify signal shaping.That is to say, input end input 380V alternating current, holds corresponding low level through exporting IN1 after above-mentioned components and parts.While there is no input signal, export corresponding high level.R5, D1 are signal designation, and while having signal, D1 lights.Stepping on cotton, pressing the collection of cotton signal is consistent with transmitting signals collecting principle of work, repeats no more herein.
The present embodiment, by the collection to unlike signal, provides authentic and valid data for CPU carries out logic judgement.Thereby can obtain in real time, accurately the turnout data of cotton press, prevent open drive counting.
In this stage, can also step on by Hall element convolutional calculation the accumulated value of cotton hydraulic means acting, when accumulated value reaches predetermined true and false threshold value, confirm to step on cotton process effective.
Subordinate phase: microcontroller is caught and pressed cotton signal initial marking, the time value of cotton process is pressed in accumulation, and when time accumulated value meets true value decision threshold, preliminary identification presses cotton process effective, when microcontroller collects the termination signal of pressing cotton process, control and press cotton counter to count.
Phase III: the first stage is stepped on to cotton rolling counters forward effective value and carry out verification, and press cotton counter effective value to carry out verification to subordinate phase, step on cotton condition for validity true-false value and carry out with pressing cotton effectively true-false value the true and false decision content that logical and operation draws the successful counter accumulation of packing, if packed, the true and false decision content of successful count accumulation is true time, realize packing counter cumulative operation, otherwise it is invalid to pack.That is to say, verification goes out to step on cotton counter and presses cotton counter all effectively time, control and step on cotton counter and press cotton counter to carry out cumulative operation, otherwise it is invalid to be considered as packing.
In the present embodiment, when stepping on cotton process, do not count when invalid, when pressing cotton process invalid, do not count, when packing shortage in weight, do not count, realize the standardization constraint of packing process.
602: record count information;
This example is by the details of buffer memory flash memory chip record packing counting, by controlling the control of flash memory chip storage unit, the storage of package information in realization, by the piece formula storage administration to flash memory cell realize last month count number and this month count number memory function, by the paged memory management of flash memory cell being realized to the function of period stored count amount.
603: data are encrypted and are reported;
Particularly, the present embodiment can be reported to storage card by the data intelligence of flash memory chip storage unit, and as storage SD card, the mechanism of the encryption for data acquisition in storage SD card, verification, error correction, can guarantee security, correctness and the validity of reported data.
604: data decryption.
The present embodiment comprises data converter, and this data converter can dynamically be deciphered the enciphered data in storage card, obtains Monitoring Data.
The present embodiment adopts produces packing intelligent logical monitoring control, and data buffer storage is stored in batches, by technical solutions such as the transmission of count number information security report, realizes the accuracy to Data Detection.
The cotton packing counter of the present embodiment is by carrying out intelligent logical monitoring to cotton packing generative process, can obtain in real time, accurately the production data of cotton press, can open drive, but during open drive, do not count, realize and to step on that cotton process is invalid not to be counted, press that cotton process is invalid not to be counted, packing shortage in weight is not counted, even and if when stepping on cotton process and interrupting, again start and can add up counting last time, and judge whether that counting effectively.In addition, the data of storage can be produced detailed data, comprise the details such as packing date, packing time, bag number, and submit to and be stored in storage card, and being convenient to derives at any time.
Finally it should be noted that: above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
1. the packing method of counting that grows cotton, is characterized in that, described method comprises:
Gather stepping on cotton signal initial marking, press cotton signal initial marking, step on the termination signal of cotton process and pressing the termination signal of cotton process of cotton press;
Judgement is stepped on cotton process and is pressed the validity of cotton process, controls respectively and steps on cotton counter and press cotton counter to count;
Described in verification, step on the effective value of the cotton counter of cotton counter and described pressure, when stepping on the cotton counter of cotton counter and described pressure described in verification goes out all effectively time, step on cotton counter described in control and the cotton counter of described pressure carries out cumulative operation.
2. cotton packing method of counting as claimed in claim 1, is characterized in that, described method also comprises:
By Hall element convolutional calculation, step on the accumulated value of cotton hydraulic means acting, when accumulated value reaches default true and false threshold value, confirm to step on cotton process effective.
3. cotton packing method of counting as claimed in claim 1, is characterized in that, described method also comprises: will step on cotton counter and press the details of cotton counter packing counting to be recorded in memory chip.
4. cotton packing method of counting as claimed in claim 1, is characterized in that, described method also comprises: will after the information encryption of memory chip record, report storage card.
5. the packing counter that grows cotton, connects cotton press, it is characterized in that, described cotton packing counter comprises collecting device, microcontroller, steps on cotton counter and the cotton counter of pressure;
Collecting device connects microcontroller, for gathering the cotton signal initial marking of stepping on of cotton press, press cotton signal initial marking, step on the termination signal of cotton process and press the termination signal of cotton process;
Microcontroller respectively with step on cotton counter and press cotton counter to be connected, for judging the validity of stepping on cotton process and pressing cotton process, and control respectively and step on cotton counter and press cotton counter to count; Also for verification, step on cotton counter and press the effective value of cotton counter, when verification goes out to step on cotton counter and presses cotton counter all effectively time, control and step on cotton counter and press cotton counter to carry out cumulative operation;
Step on cotton counter, for the cotton number of times of stepping on of cotton press is counted;
Press cotton counter, for the cotton number of times of the pressure to cotton press, count.
6. cotton packing counter as claimed in claim 5, is characterized in that, described microcontroller specifically comprises trapping module, control module and judge module:
Described trapping module, steps on cotton signal initial marking and presses cotton signal initial marking for catching, and when capturing when stepping on cotton signal initial marking and pressing cotton signal initial marking, and the aggregate-value by time quantum judges respectively the validity of stepping on cotton process and the cotton process of pressure;
Described control module, for when stepping on cotton process effectively and capturing the termination signal of stepping on cotton process, control is stepped on cotton counter and is counted; When pressing cotton process effectively and capturing the termination signal of pressing cotton process, control and press cotton counter to count;
Described judge module, steps on cotton counter and presses the effective value of cotton counter for verification, when judging, steps on cotton counter and presses cotton counter all effectively time, controls and steps on cotton counter and press cotton counter to carry out cumulative operation.
7. cotton as claimed in claim 5 packing counter, is characterized in that, described microcontroller is also stepped on the accumulated value of cotton hydraulic means acting by Hall element convolutional calculation, when accumulated value reaches default true and false threshold value, confirms to step on cotton process effective.
8. the packing of the cotton as described in claim as arbitrary in claim 5-7 counter, is characterized in that, described cotton packing counter also comprises flash chip, for recording the details of stepping on cotton counter and pressing cotton counter packing counting.
9. cotton packing counter as claimed in claim 8, is characterized in that, described flash chip adopts the storage of piece formula, the enumeration data in every storage a period of time.
10. the packing of the cotton as described in claim as arbitrary in claim 5-7 counter, is characterized in that, described cotton packing counter also comprises reporting equipment, for obtaining flash chip canned data, and will after this information encryption, report storage card.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310477414.9A CN103544522B (en) | 2013-09-30 | 2013-09-30 | One grows cotton packing counting device and method of counting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310477414.9A CN103544522B (en) | 2013-09-30 | 2013-09-30 | One grows cotton packing counting device and method of counting |
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| Publication Number | Publication Date |
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| CN103544522A true CN103544522A (en) | 2014-01-29 |
| CN103544522B CN103544522B (en) | 2017-04-05 |
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| CN201310477414.9A Active CN103544522B (en) | 2013-09-30 | 2013-09-30 | One grows cotton packing counting device and method of counting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106786386A (en) * | 2017-01-09 | 2017-05-31 | 奎屯东盛禾木电子科技有限公司 | Big inertia motor starts intelligent protection device |
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| CN103544522B (en) | 2017-04-05 |
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