Utilize the technique of potassium felspar sand preparing potassium sulfate
Technical field
The present invention relates to potassium feldspar decomposition comprehensive utilization technique, be specifically related to a kind of technique utilizing potassium felspar sand preparing potassium sulfate.
Background technology
Use fertilizer to be step indispensable in modern agricultural production, in existing fertilizer, potassium nutrition element occupies very important position.Shi Ge large agricultural country of China, because China's soluble potassium resource is extremely poor, be difficult to meet domestic needs, China is proportion of N and K fertilizer numerous imbalances on agricultural fertilizer.But China's insoluble potassium resource is a lot, especially potash feldspar ore reserves are extremely abundant, mainly be distributed in 19 provinces and regions such as Yunnan, Guizhou, Sichuan, Hunan, Hubei, Henan, Anhui, Jiangxi, Shandong and Xinjiang, therefore, how utilizing potassium felspar sand to manufacture potash fertilizer is problem demanding prompt solution.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, thus the technique utilizing potassium felspar sand preparing potassium sulfate is provided.
To achieve these goals, the technical solution adopted in the present invention is: the technique utilizing potassium felspar sand preparing potassium sulfate, comprises the following steps:
(1) react: after potassium felspar sand, fluorite, Neutral ammonium fluoride, the vitriol oil fully being mixed, join in converter reactor, react under 180 ~ 250 DEG C and autogenous pressure, reaction principle is:
CaF
2+H
2SO
4=2HF+CaSO
4
2K[AlSi
3O
8]+24HF+4H
2SO
4=K
2SO
4+Al
2(SO
4)
3+6SiF
4↑+16H
2O
Wherein, the vitriol oil is the sulfuric acid of 98%, potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid mass ratio be 1:0.3 ~ 0.5:1.12 ~ 1.73:1.6 ~ 1.8;
(2) gas absorption: gas reaction produced introduces dedusting in dust removal filter, to pass into successively after dust removal and filtration in I and II absorption tower and to be absorbed by absorption liquid, generate white precipitate and silicate fluoride solution, through centrifugation, washing and dry obtained white carbon black product, gained filtrate is silicate fluoride solution; Wherein absorption liquid is the aqueous ethanolic solution of 10 ~ 30%; Reaction principle is: 3SiF
4+ 2H
2o=2H
2siF
6+ SiO
2↓;
(3) leaching of reaction residues: reacted solid residue in described converter reactor is proceeded to leaching groove by discharging spiral, at 90 ~ 110 DEG C, with the dilution heat of sulfuric acid leaching that volume fraction is 8 ~ 10%, then filtration is carried out to the solution after leaching and obtain leaching liquid;
(4) preparation of potassium silicofluoride: leaching liquid is got in potassium silicofluoride reactor through pump and regulates temperature at 55 ~ 65 DEG C, add silicate fluoride solution obtained in step (2) according to stoichiometric relation and generate potassium silicofluoride precipitation, silicofluoric acid excessive 20 ~ 100%, through ageing, then through Filter Press, washing also dry obtained potassium silicofluoride powder;
(5) preparation of potassium sulfate: potassium silicofluoride powder obtained in step (4) and the vitriol oil are dropped in calcining furnace, potassium silicofluoride and sulfuric acid mole ratio be 1:1.05 ~ 1.1,0.5 ~ 1h is reacted at 150 ~ 300 DEG C, the gas produced passes into I and II absorption tower successively and absorbs, after reaction, the main component of residue is potassium sulfate and contains a small amount of silicon-dioxide, with clear water, residue is dissolved, then filter and potassium product is obtained to filtrate recrystallization.
Based on above-mentioned, in step (2), it is cyclic absorption process that gas leads in I and II absorption tower the process carrying out absorbing successively.
Based on above-mentioned, with the solids manufacture aerated bricks filtered out in step (3).
The present invention utilizes the technique of potassium felspar sand preparing potassium sulfate, compared with prior art has following main advantage:
1. the present invention adopts the technique of low temperature semidrying decomposing of potassium feldspar, and temperature of reaction is at 180 ~ 250 DEG C, and compared with pyroprocess decomposing of potassium feldspar, reaction conditions is gentle, lower to the requirement of equipment.
2. the present invention is directed to the problem that potassium element that potassium felspar sand contains belongs to insoluble potassium resource, a kind of fluorine-containing auxiliary agent low-temperature decomposing of potassium feldspar is proposed, by to dissolve and sylvite extracts separately by the method adding silicate fluoride solution, react at 150 ~ 300 DEG C further, pass into the vitriol oil afterwards to obtain potassium sulfate and obtain solid sulphuric acid potassium by crystallization, achieve the transformation of insoluble sylvite to soluble potassium salt, prepare highly purified potassium sulfate, provide a kind of new approaches, solve the problem of China's soluble potassium inadequate resource.Production process produces without the three wastes, and energy consumption is low, output is high, the rate of recovery is high, achieves production serialization, and the effective constituent of potassium felspar sand have also been obtained sufficient utilization.
Accompanying drawing explanation
Fig. 1 is the process flow sheet that the present invention utilizes potassium felspar sand preparing potassium sulfate.
Embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Utilize the embodiment of the technique of potassium felspar sand preparing potassium sulfate
Embodiment 1
As shown in Figure 1, comprise the following steps:
(1) react: by potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid fully mix after, join in converter reactor, react under 180 ~ 250 DEG C and autogenous pressure; Reaction principle is:
CaF
2+H
2SO
4=2HF+CaSO
4
2K[AlSi
3O
8]+24HF+4H
2SO
4=K
2SO
4+Al
2(SO
4)
3+6SiF
4↑+16H
2O
Wherein, potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid mass ratio be 1:0.3 ~ 0.5:1.12 ~ 1.73:1.6 ~ 1.8;
(2) gas absorption: gas reaction produced introduces dedusting in dust removal filter, to pass into successively after dust removal and filtration in I and II absorption tower and to be absorbed by absorption liquid, generate white precipitate and silicate fluoride solution, through centrifugation, washing and dry obtained white carbon black product, gained filtrate is silicate fluoride solution; Wherein absorption liquid is the aqueous ethanolic solution of 10 ~ 30%; Reaction principle is: 3SiF
4+ 2H
2o=2H
2siF
6+ SiO
2↓;
(3) leaching of reaction residues: reacted solid residue in described converter reactor is proceeded to leaching groove by discharging spiral, at 100 DEG C, is the dilution heat of sulfuric acid leaching of 10% by volume fraction, then carries out filtration to the solution after leaching and obtain leaching liquid;
(4) preparation of potassium silicofluoride: leaching liquid is got in potassium silicofluoride reactor through pump and regulates temperature at 60 DEG C, add silicate fluoride solution obtained in step (2) according to stoichiometric relation and generate potassium silicofluoride precipitation, silicofluoric acid excessive 20 ~ 100%, through ageing, then through Filter Press, washing also dry obtained potassium silicofluoride powder;
(5) preparation of potassium sulfate: potassium silicofluoride powder obtained in step (4) and the vitriol oil are dropped in calcining furnace, potassium silicofluoride and sulfuric acid mole ratio be 1:1.1,0.5 ~ 1h is reacted at 150 ~ 300 DEG C, the gas produced passes into I and II absorption tower successively and absorbs, after reaction, the main component of residue is potassium sulfate and contains a small amount of silicon-dioxide, with clear water, residue is dissolved, then filter and potassium product is obtained to filtrate recrystallization.
The present invention utilizes the technique of potassium felspar sand preparing potassium sulfate to adopt the technique of low temperature semidrying decomposing of potassium feldspar, and compared with pyroprocess decomposing of potassium feldspar, reaction conditions is gentle, lower to the requirement of equipment; The potassium element contained potassium felspar sand belongs to the problem of insoluble potassium resource, a kind of fluorine-containing auxiliary agent low-temperature decomposing of potassium feldspar is proposed, by to dissolve and sylvite extracts separately by the method adding silicate fluoride solution, react at 150 ~ 300 DEG C further, pass into dilute sulphuric acid afterwards to obtain potassium sulfate and obtain solid sulphuric acid potassium by crystallization, achieve the transformation of insoluble sylvite to soluble potassium salt, prepare highly purified potassium sulfate, provide a kind of new approaches, solve the problem of China's soluble potassium inadequate resource.Production process produces without the three wastes, and energy consumption is low, output is high, the rate of recovery is high, achieves production serialization, and the effective constituent of potassium felspar sand have also been obtained sufficient utilization.
Embodiment 2
As different from Example 1, in step (2), it is cyclic absorption process that gas leads in I and II absorption tower the process carrying out absorbing successively, and object is the concentration improving constantly silicate fluoride solution.
Embodiment 3
With above-described embodiment unlike, with the solids manufacture aerated bricks filtered out in step (3).
In other embodiments of the invention, with above-described embodiment unlike, in step (1), (1) temperature of reaction can choose 180 DEG C, 200 DEG C or 250 DEG C as required, potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid mass ratio can be chosen for 1:0.3:1.12:1.6 as required, 1:0.4:1.4:1.7 or 1:0.5:1.73:1.8; In step (2), absorption liquid can choose the aqueous ethanolic solution of 10% as required, the aqueous ethanolic solution of 20% or the aqueous ethanolic solution of 30%; In step (3), temperature can also as required at 90 DEG C or 110 DEG C etc., the volume fraction of dilution heat of sulfuric acid can also choose 8% or 9% etc. as required, in step (4), can adjust the temperature to 55 DEG C or 65 DEG C etc. as required, silicofluoric acid can as required excessive 20%, 50% even 100%; In step 5, temperature of reaction can be 150 DEG C, 250 DEG C or 300 DEG C, and the reaction times can select 0.50h, 7h or 1h, potassium silicofluoride and sulfuric acid mole ratio can choose 1:1.05 or 1:1.08 etc. as required.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the field are to be understood that: still can modify to the specific embodiment of the present invention or carry out equivalent replacement to portion of techniques feature; And not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope of request of the present invention protection.