Summary of the invention
The present invention is directed to the problem that background technology proposes, propose a kind of processing method of extracting sulfuric acid ammonium potassium from potassium felspar sand.Effectively make use of the potassium contained in potassium felspar sand, extracting sulfuric acid ammonium K composite fertilizer, for agriculture production.
To achieve these goals, the technical solution adopted in the present invention is:
(1) potassium feldspar decomposition reaction: after potassium felspar sand, fluorite, Neutral ammonium fluoride, the vitriol oil fully being mixed, join in converter reactor, reacts under 180 ~ 250 DEG C and autogenous pressure; Gas reaction produced introduces dedusting in dust removal filter, for subsequent production technique;
(2) react the leaching of solid: reacted for potassium felspar sand Reaktionsofen solid residue is proceeded to leaching groove by discharging spiral, at 90 ~ 110 DEG C, be the acid solution leaching of 8 ~ 10% by volume fraction, the slurries after leaching are filtered by filter;
(3) preparation of calcium sulfate crystal whiskers: the filtrate filtered out is got in crystal of calcium sulfate still by pump, and in filtrate, add crystal seed (magnesium salts) stirring and dissolving, slowly be down to room temperature and carry out ageing, generate calcium sulfate crystal whiskers, through Filter Press, dry obtained calcium sulfate crystal whiskers;
(4) preparation of aluminium hydroxide and iron oxide red: the filtrate after extracting sulfuric acid calcium pyroborate first with ammonia neutralization to pH ≈ 3.5 ~ 5 precipitation of iron ions out, filtration drying roasting obtains iron oxide red;
Filtrate adds ammoniacal liquor again and adjusts pH ≈ 7.5 ~ 8.5, or hydro-oxidation potassium adjusts pH ≈ about 8 ~ 10, then aluminum ion is precipitated out, and filtration drying obtains aluminium hydroxide;
(5) preparation of ammonium-potassium sulfate: above-mentioned filtrate is by vacuum concentration to saturated, and thickening temperature controls at 45 ~ 55 DEG C, and vacuum degree control, at 0.08 ~ 0.12MPa, makes ammonium-potassium sulfate crystal separate out; Then spray granulating, be drying to obtain binary compound fertilizer ammonium-potassium sulfate.
The processing method of described extracting sulfuric acid ammonium potassium from potassium felspar sand, in potassium feldspar decomposition reaction process, potassium felspar sand, fluorite, Neutral ammonium fluoride, sulfuric acid mass ratio are 1:0.3 ~ 0.5:1.12 ~ 1.73:1.6 ~ 1.8, wherein sulfuric acid consumption by 98% the vitriol oil, the reaction times controlled at 2 ~ 4.5 hours.
The processing method of described extracting sulfuric acid ammonium potassium from potassium felspar sand, in the preparation process of calcium sulfate crystal whiskers, the filtrate filtered out is got in crystal of calcium sulfate still by pump, and in filtrate, add crystal seed (magnesium salts) stirring and dissolving, slowly be down to room temperature and carry out ageing, crystallization, crystallization time controls at 7.5 ~ 8.5 hours; The amount adding crystal seed in filtrate is 2 ~ 3% of potassium feldspar decomposition mass of residue, and stirring velocity is 30 ~ 80 r/min.
The processing method of described extracting sulfuric acid ammonium potassium from potassium felspar sand, in the preparation process of aluminium hydroxide and iron oxide red, the filtrate after extracting sulfuric acid calcium pyroborate first with ammonia neutralization to pH ≈ 4 precipitation of iron ions out, filtration drying roasting obtains iron oxide red; Adding ammoniacal liquor again adjusts pH ≈ 8 that aluminum ion is precipitated out, and filtration drying obtains aluminium hydroxide;
The processing method of described extracting sulfuric acid ammonium potassium from potassium felspar sand, in the leaching process of reaction solid, leaching temperature controls at 100 DEG C, adopt volume fraction be 10% sulphuric acid soln leaching; In the preparation process of ammonium-potassium sulfate, thickening temperature controls at 50 DEG C, and vacuum degree control is at 0.1MPa.
The useful positively effect of invention:
1, the processing method of the present invention's extracting sulfuric acid ammonium potassium from potassium felspar sand, makes the effective constituent of potassium felspar sand be fully used, improves the comprehensive utilization technique of potassium felspar sand.Described processing method, after potassium felspar sand, fluorite and sulfuric acid fully being mixed, joins in converter reactor, react at 180 ~ 250 DEG C, the SiF that reaction produces
4separate from system under condition of negative pressure with HF gas, and carry out absorption by ethanol and the aqueous solution and prepare white carbon black, reacted solid, by series of process such as leachings, obtains mainly containing K
+and Al
3+leaching liquid, for the preparation of aluminium hydroxide and ammonium-potassium sulfate product.
2, the processing method of the present invention's extracting sulfuric acid ammonium potassium from potassium felspar sand, adopt the technique of low temperature semidrying decomposing of potassium feldspar, temperature of reaction is at 180 ~ 250 DEG C, compared with pyroprocess decomposing of potassium feldspar, reaction conditions is gentle, and lower to the requirement of equipment, subsequent treatment process is simple and easy to do.
3, the processing method of the present invention's extracting sulfuric acid ammonium potassium from potassium felspar sand, can make Si, K, Fe, Al composition in potassium felspar sand all be fully utilized, for the preparation of white carbon black, aluminium hydroxide, iron oxide red and ammonium-potassium sulfate composite fertilizer.Contribute to economizing on resources, reduce waste and environment protection.It is promoted the use of, and will produce good society and economic implications.
Embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
embodiment 1
The processing method of the present invention's extracting sulfuric acid ammonium potassium from potassium felspar sand, step is as follows:
(1) potassium feldspar decomposition reaction:
By potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid fully mix after, join in converter reactor, react under 180 ~ 250 DEG C and autogenous pressure; Reaction principle is:
CaF
2?+?H
2SO
4?=?2HF?+?CaSO
4
2K[AlSi
3O
8]?+?24HF?+?4H
2SO
4?=?K
2SO
4?+?Al
2(SO
4)
3?+?6SiF
4↑+?16H
2O
Wherein, potassium felspar sand, fluorite, Neutral ammonium fluoride, 98% sulfuric acid mass ratio be 1:0.3 ~ 0.5:1.12 ~ 1.73:1.6 ~ 1.8.The gas produced removes absorption system, and potassium feldspar decomposition residue goes leaching.
(2) leaching of solid is reacted:
Reacted for potassium felspar sand Reaktionsofen solid residue is proceeded to leaching groove by discharging spiral, at 100 DEG C, be the acid solution leaching of 10% by volume fraction, solid-to-liquid ratio is 1:5 ~ 10, the filtrate that filtered while hot goes out is for subsequent production technique, and residue is for the production of aerated bricks.
(3) preparation of calcium sulfate crystal whiskers: the filtrate filtered out is got in crystal of calcium sulfate still by pump, and in filtrate, add crystal seed (magnesium salts) stirring and dissolving, the amount adding crystal seed is 2 ~ 3% of potassium feldspar decomposition mass of residue, slowly be down to room temperature and carry out ageing, the calcium sulfate crystal whiskers of generation is through Filter Press, dry obtained calcium sulfate crystal whiskers.
(4) preparation of aluminium hydroxide and iron oxide red: the filtrate after extracting sulfuric acid calcium pyroborate first with ammonia neutralization to pH ≈ 4 precipitation of iron ions out, filtration drying roasting obtains iron oxide red; Adding ammoniacal liquor again adjusts pH ≈ 8 that aluminum ion is precipitated out, filtration, dry obtained aluminium hydroxide.
(5) preparation of ammonium-potassium sulfate: above-mentioned filtrate is by vacuum concentration to saturated, and ammonium-potassium sulfate crystal is separated out; Concentrated condition: temperature is at about 50 DEG C, and vacuum tightness is about 0.1MPa.Then spray granulating, be drying to obtain binary compound fertilizer.
embodiment 2
The processing method of the present embodiment extracting sulfuric acid ammonium potassium from potassium felspar sand, be with the difference of embodiment 1: in the preparation process of calcium sulfate crystal whiskers, the filtrate filtered out is got in crystal of calcium sulfate still by pump, and in filtrate, add crystal seed (magnesium salts) stirring and dissolving, slowly be down to room temperature and carry out ageing, crystallization, crystallization time controls at 7.5 ~ 8.5 hours; The amount adding crystal seed in filtrate is 2 ~ 3% of potassium feldspar decomposition mass of residue, and stirring velocity is 30 ~ 80 r/min.
embodiment 3
The processing method of the present embodiment extracting sulfuric acid ammonium potassium from potassium felspar sand, be with the difference of embodiment 1 or embodiment 2: in the preparation process of step (4) aluminium hydroxide and iron oxide red, filtrate after extracting sulfuric acid calcium pyroborate first with ammonia neutralization to pH ≈ about 4 ~ 5, precipitation of iron ions out, filtration drying roasting obtains iron oxide red; Filtrate repeated hydrogenation potassium oxide adjusts pH ≈ about 8 ~ 10, and aluminum ion is precipitated out, and filtration drying obtains aluminium hydroxide; Filtrate evaporation concentration obtains ammonium-potassium sulfate crystal, then spray granulating, be drying to obtain binary compound fertilizer.