CN103537496B - The processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment - Google Patents

The processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment Download PDF

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Publication number
CN103537496B
CN103537496B CN201310500915.4A CN201310500915A CN103537496B CN 103537496 B CN103537496 B CN 103537496B CN 201310500915 A CN201310500915 A CN 201310500915A CN 103537496 B CN103537496 B CN 103537496B
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wire
welding belt
photovoltaic welding
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CN103537496A (en
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陈辉
张舒
杨泽民
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Trina Solar Ltd
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Changzhou Trina Solar Energy Co Ltd
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Abstract

The invention discloses a kind of processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment, wherein, the step of method is as follows: a) provide a former material copper rod; B) adopt described former material copper rod be the copper strips of required size by wire-drawing frame wire-drawing shape and make copper strip surface form the structure with reflective groove, obtain the first semi-finished product; C) adopt annealing process to carry out annealing in process to the first semi-finished product, form the second semi-finished product; D) choose reasonable coated metal, adopt electroplating technology to carry out electroplating processes to the second semi-finished product, and to control thickness of coating is 1 μm ~ 30 μm, obtains required photovoltaic welding belt.Photovoltaic welding belt surface can be made to form reflective groove by the method, it is made to increase optics utilization rate and solar components power, the method improves dimensional stability and the production efficiency of this photovoltaic welding belt simultaneously, increase the reflecting effect of photovoltaic welding belt, reduce its production cost, optimize processing step.

Description

The processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment
Technical field
The present invention relates to a kind of processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment, belong to photovoltaic welding belt processing technique field.
Background technology
At present, photovoltaic welding belt is the crucial auxiliary material in solar components system, solar cell being connected bunchiness, solar cell forms a complete electric path after being connected by photovoltaic welding belt, luminous energy is converted into electric energy by solar cell, the electric current produced forms transmission circuit by photovoltaic welding belt, provides path basis for utilizing solar energy.To connect rear surface comparatively smooth through dry for common welding, and the light entering assembly, to smooth welding surface, is gone out cannot be utilized by mirror-reflection.Also the special-shaped welding that some are special is there is in prior art, Surface Machining becomes certain reflective groove structure, and light incides the reflection of groove structure through certain angle groove structure, then through the secondary reflection of glass air interface, be utilized to cell piece, improve the utilization rate of optics.But under prior art, the processing cost of this kind of welding is higher, the processing cost how reducing welding realizes the emphasis that commercial application is research at present.
Summary of the invention
Technical problem to be solved by this invention is the defect overcoming prior art, a kind of processing method of photovoltaic welding belt is provided, photovoltaic welding belt surface can be made to form reflective groove by the method, it is made to increase optics utilization rate and solar components power, the method improves dimensional stability and the production efficiency of this photovoltaic welding belt simultaneously, increase the reflecting effect of photovoltaic welding belt, reduce its production cost, optimize processing step.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of processing method of photovoltaic welding belt, and the step of the method is as follows:
A) one former material copper rod is provided;
B) adopt described former material copper rod be the copper strips of required size by wire-drawing frame wire-drawing shape and make copper strip surface form the structure with reflective groove, obtain the first semi-finished product;
C) adopt annealing process to carry out annealing in process to the first semi-finished product, form the second semi-finished product;
D) choose reasonable coated metal, adopt electroplating technology to carry out electroplating processes to the second semi-finished product, and to control thickness of coating is 1 μm ~ 30 μm, obtains required photovoltaic welding belt.
In order to solve the problems of the technologies described above, present invention also offers a kind of technical scheme is: a kind of processing method of photovoltaic welding belt, and the step of the method is as follows:
A) one former material copper rod is provided;
B) unreeled by masterbatch former material copper rod is at the uniform velocity unreeled, be transferred to wire-drawing frame through the first locating guide device, be the copper strips of required size by wire-drawing frame wire-drawing shape and make copper strip surface form the structure with reflective groove, obtaining the first semi-finished product;
C) by the second locating guide device, the first semi-finished product are transferred to annealing device again and carry out annealing in process, form the second semi-finished product;
D) then the second semi-finished product enter electroplanting device, choose reasonable coated metal, and to control thickness of coating be 1 μm ~ 30 μm, carry out electroplating processes, obtain required photovoltaic welding belt to the second semi-finished product;
E) the photovoltaic welding belt rolling finally adopting wrap-up to obtain.
The structure with reflective groove is formed in order to make copper strip surface in the processing method of photovoltaic welding belt, present invention also offers the wire-drawing frame used in a kind of processing method of this photovoltaic welding belt, it comprises the multistage wire-drawing die be connected successively, wire-drawing die all has wire drawing hole, described wire drawing hole includes smooth connection and the entrance of coaxial line lubrication district successively, compressional zone, shaping area and outlet area, the size of the shaping area cross section of multi-stage wire-drawing mould is successively decreased until reach the size of required photovoltaic welding belt successively, and the position, shaping area in the wire drawing hole of afterbody wire-drawing die is provided with the groove formed body matched with reflective groove.
The structure further defining shaping area can flat photovoltaic welding belt needed for output, described shaping area is the rectangular structure of both ends open also in flat, and the lengthwise dimension of the shaping area cross section of multi-stage wire-drawing mould is successively decreased successively, and width size is also successively decreased successively.
The reflective groove making finally shaping photovoltaic welding belt surface have certain structure further defines the structure of groove formed body, and this groove formed body is more than one the protruding shape of linking continuously structures.
In order to the processing method by photovoltaic welding belt can produce required photovoltaic welding belt, invention also improves the photovoltaic welding belt process equipment used in a kind of processing method of this photovoltaic welding belt, it comprises annealing device, electroplanting device and wire-drawing frame, and former material copper rod forms required photovoltaic welding belt successively after wire-drawing frame, annealing device and electroplanting device.
Further, it also comprises, and the masterbatch placing former material copper strips unreels, the first locating guide device, the second locating guide device and wrap-up, first locating guide device is arranged on masterbatch and unreels between wire-drawing frame, second locating guide device is arranged between wire-drawing frame and electroplanting device, described wrap-up is arranged on the rear of electroplanting device, the former material copper rod that masterbatch unreels enters wire-drawing frame by the first locating guide device, annealing device is entered again by the second locating guide device, enter electroplanting device again, finally by wrap-up rolling.
After have employed technique scheme, first copper rod is through the multiple tracks wire-drawing die wire-drawing shape of wire-drawing frame, last wire-drawing die, realize grooving processes, form reflective groove, improve optics utilization rate, add photovoltaic module power, ensure that the dimensional stability of the semi-finished product copper strips processed, accelerate production efficiency, then the annealed device of copper strips carries out the yield strength that annealing in process reduces copper strips, reduces fragment rate, reduce the hidden of solar components to split, add the reliability that photovoltaic welding belt makes assembly; Eventually pass electroplating technology to control thickness of coating and coated metal and (comprise tin, tin is plumbous, silver, Xi Yin etc. " later stage of arranging in pairs or groups different welding procedure (comprising automatic, manual welding; conducting resinl low temperature welding etc.); add the reflecting effect on photovoltaic welding belt surface, can realize reducing production cost, the object of Optimization Technology.
Accompanying drawing explanation
Fig. 1 is the structural representation of photovoltaic welding belt process equipment of the present invention;
Fig. 2 is the wire drawing flow chart of wire-drawing frame of the present invention;
Fig. 3 is the left view of one of them wire-drawing die in Fig. 2;
Fig. 4 is the structure enlarged diagram of the wire-drawing die of afterbody;
Fig. 5 is the left view of Fig. 4.
Detailed description of the invention
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation,
A processing method for photovoltaic welding belt, the step of the method is as follows:
A) one former material copper rod 2 is provided;
B) adopt former material copper rod 2 be the copper strips of required size by wire-drawing frame 4 wire-drawing shape and make copper strip surface form the structure with reflective groove, obtain the first semi-finished product;
C) adopt annealing process to carry out annealing in process to the first semi-finished product, form the second semi-finished product;
D) choose reasonable coated metal, adopt electroplating technology to carry out electroplating processes to the second semi-finished product, and to control thickness of coating is 1 μm ~ 30 μm, obtains required photovoltaic welding belt.
Further refinement is done to the processing method of above-mentioned photovoltaic welding belt, as shown in Figure 1, a kind of processing method of photovoltaic welding belt, the step of the method is as follows:
A) one former material copper rod 2 is provided;
B) unreel 1 by masterbatch former material copper rod 2 is at the uniform velocity unreeled, wire-drawing frame 4 is transferred to through the first locating guide device 31, be the copper strips of required size by wire-drawing frame 4 wire-drawing shape and make copper strip surface form the structure with reflective groove, obtaining the first semi-finished product;
C) by the second locating guide device 32, first semi-finished product are transferred to annealing device 5 again and carry out annealing in process, form the second semi-finished product;
D) then the second semi-finished product enter electroplanting device 6, choose reasonable coated metal, and to control thickness of coating be 1 μm ~ 30 μm, carry out electroplating processes, obtain required photovoltaic welding belt to the second semi-finished product;
E) the photovoltaic welding belt rolling finally adopting wrap-up 7 to obtain.
The structure with reflective groove is formed in order to make copper strip surface in the processing method of photovoltaic welding belt, as Fig. 2, shown in 4, the wire-drawing frame used in a kind of processing method of this photovoltaic welding belt is provided, it comprises the multistage wire-drawing die 9 be connected successively, wire-drawing die 9 all has wire drawing hole 9-1, wire drawing hole 9-1 includes smooth connection and the entrance of coaxial line lubrication district 9-1-1 successively, compressional zone 9-1-2, shaping area 9-1-3 and outlet area 9-1-4, the size of the shaping area 9-1-3 cross section of multi-stage wire-drawing mould 9 is successively decreased until reach the size of required photovoltaic welding belt successively, and the 9-1-3 position, shaping area of the wire drawing hole 9-1 of afterbody wire-drawing die 9 is provided with the groove formed body 9-1-5 matched with reflective groove 81.Former material copper rod 2, successively through multiple tracks wire-drawing die 9, finally forms semi-finished product copper strips 2-1.Semi-finished product copper strips 2-1 has reflective groove 81.
In order to can flat photovoltaic welding belt needed for output, define the structure of shaping area 9-1-3, as shown in Figure 3, this shaping area 9-1-3 is the rectangular structure of both ends open also in flat, and the lengthwise dimension of the shaping area 9-1-3 cross section of multi-stage wire-drawing mould 9 is successively decreased successively, and width size is also successively decreased successively.
As shown in Figure 5, in order to the reflective groove 81 making finally shaping photovoltaic welding belt surface have certain structure, define the structure of groove formed body 9-1-5, groove formed body 9-1-5 is that more than one protruding 9-1-6 are connected shape structure continuously, this projection can be triangular structure, but is not limited thereto.
In order to the processing method by photovoltaic welding belt can produce required photovoltaic welding belt, as shown in Figure 1, the photovoltaic welding belt process equipment used in a kind of processing method of this photovoltaic welding belt, it comprises annealing device 5, electroplanting device 6 and this wire-drawing frame 4, and former material copper rod 2 forms required photovoltaic welding belt successively after wire-drawing frame 4, annealing device 5 and electroplanting device 6.
As shown in Figure 1, this photovoltaic welding belt process equipment also comprises the masterbatch placing former material copper rod 2 and unreels 1, first locating guide device 31, second locating guide device 32 and wrap-up 7, first locating guide device 31 is arranged on masterbatch and unreels between 1 and wire-drawing frame 4, second locating guide device 32 is arranged between wire-drawing frame 4 and electroplanting device 6, wrap-up 7 is arranged on the rear of electroplanting device 6, the former material copper rod 2 that masterbatch unreels on 1 enters wire-drawing frame 4 by the first locating guide device 31, annealing device 5 is entered again by the second locating guide device 32, enter electroplanting device 6 again, last by wrap-up 7 rolling.Annealing device 5 can be circuit, tubular type or furnace annealing.
Operation principle of the present invention is as follows:
First copper rod is through multiple tracks wire-drawing die 9 wire-drawing shape of wire-drawing frame 4, last wire-drawing die 9, realizes grooving processes, forms reflective groove 81, improve optics utilization rate, add photovoltaic module power, ensure that the dimensional stability of the semi-finished product copper strips processed, accelerate production efficiency, then the annealed device 5 of copper strips carries out the yield strength that annealing in process reduces copper strips, reduce fragment rate, reduce the hidden of solar components and split, add the reliability that photovoltaic welding belt makes assembly; Eventually pass electroplating technology to control thickness of coating and coated metal and (comprise tin, tin is plumbous, silver, Xi Yin etc. " later stage of arranging in pairs or groups different welding procedure (comprising automatic, manual welding; conducting resinl low temperature welding etc.); add the reflecting effect on photovoltaic welding belt surface, can realize reducing production cost, the object of Optimization Technology.
Above-described specific embodiment; technical problem, technical scheme and beneficial effect that the present invention solves are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. a processing method for photovoltaic welding belt, is characterized in that the step of the method is as follows:
One former material copper rod (2) a) is provided;
B) adopt described former material copper rod (2) be the copper strips of required size by wire-drawing frame (4) wire-drawing shape and make copper strip surface form the structure with reflective groove, obtain the first semi-finished product, wherein, wire-drawing frame (4) comprises the multistage wire-drawing die (9) be connected successively, wire-drawing die (9) all has wire drawing hole (9-1), described wire drawing hole (9-1) includes smooth connection and the entrance of coaxial line lubrication district (9-1-1) successively, compressional zone (9-1-2), shaping area (9-1-3) and outlet area (9-1-4), the size of shaping area (9-1-3) cross section of multi-stage wire-drawing mould (9) is successively decreased until reach the size of required photovoltaic welding belt successively, and shaping area (9-1-3) position in the wire drawing hole (9-1) of afterbody wire-drawing die (9) is provided with the groove formed body (9-1-5) matched with reflective groove (81),
C) adopt annealing process to carry out annealing in process to the first semi-finished product, form the second semi-finished product;
D) choose reasonable coated metal, adopt electroplating technology to carry out electroplating processes to the second semi-finished product, and to control thickness of coating is 1 μm ~ 30 μm, obtains required photovoltaic welding belt.
2. a processing method for photovoltaic welding belt, is characterized in that the step of the method is as follows:
One former material copper rod (2) a) is provided;
B) unreel (1) by masterbatch former material copper rod (2) is at the uniform velocity unreeled, wire-drawing frame (4) is transferred to through the first locating guide device (31), be the copper strips of required size by wire-drawing frame (4) wire-drawing shape and make copper strip surface form the structure with reflective groove, obtaining the first semi-finished product, wherein, wire-drawing frame (4) comprises the multistage wire-drawing die (9) be connected successively, wire-drawing die (9) all has wire drawing hole (9-1), described wire drawing hole (9-1) includes smooth connection and the entrance of coaxial line lubrication district (9-1-1) successively, compressional zone (9-1-2), shaping area (9-1-3) and outlet area (9-1-4), the size of shaping area (9-1-3) cross section of multi-stage wire-drawing mould (9) is successively decreased until reach the size of required photovoltaic welding belt successively, and shaping area (9-1-3) position in the wire drawing hole (9-1) of afterbody wire-drawing die (9) is provided with the groove formed body (9-1-5) matched with reflective groove (81),
C) by the second locating guide device (32), the first semi-finished product are transferred to annealing device (5) again and carry out annealing in process, form the second semi-finished product;
D) then the second semi-finished product enter electroplanting device (6), choose reasonable coated metal, and to control thickness of coating be 1 μm ~ 30 μm, carry out electroplating processes, obtain required photovoltaic welding belt to the second semi-finished product;
E) the photovoltaic welding belt rolling that wrap-up (7) will obtain finally is adopted.
3. the wire-drawing frame used in the processing method of a photovoltaic welding belt as claimed in claim 1 or 2, it is characterized in that: it comprises the multistage wire-drawing die (9) be connected successively, wire-drawing die (9) all has wire drawing hole (9-1), described wire drawing hole (9-1) includes smooth connection and the entrance of coaxial line lubrication district (9-1-1) successively, compressional zone (9-1-2), shaping area (9-1-3) and outlet area (9-1-4), the size of shaping area (9-1-3) cross section of multi-stage wire-drawing mould (9) is successively decreased until reach the size of required photovoltaic welding belt successively, and shaping area (9-1-3) position in the wire drawing hole (9-1) of afterbody wire-drawing die (9) is provided with the groove formed body (9-1-5) matched with reflective groove (81).
4. wire-drawing frame according to claim 3, it is characterized in that: the rectangular structure of described shaping area (9-1-3) for both ends open and in flat, and the lengthwise dimension of shaping area (9-1-3) cross section of multi-stage wire-drawing mould (9) is successively decreased successively, and width size is also successively decreased successively.
5. wire-drawing frame according to claim 3, is characterized in that: described groove formed body (9-1-5) is that more than one protruding (9-1-6) are connected shape structure continuously.
6. the photovoltaic welding belt process equipment used in the processing method of a photovoltaic welding belt as claimed in claim 1 or 2, it is characterized in that: it comprises annealing device (5), electroplanting device (6) and the wire-drawing frame according to any one of claim 3 to 5 (4), former material copper rod (2) forms required photovoltaic welding belt successively after wire-drawing frame (4), annealing device (5) and electroplanting device (6).
7. photovoltaic welding belt process equipment according to claim 6, it is characterized in that: it also comprises the masterbatch placing former material copper rod (2) and unreels (1), first locating guide device (31), second locating guide device (32) and wrap-up (7), first locating guide device (31) is arranged on masterbatch and unreels between (1) and wire-drawing frame (4), second locating guide device (32) is arranged between wire-drawing frame (4) and electroplanting device (6), described wrap-up (7) is arranged on the rear of electroplanting device (6), former material copper rod (2) on masterbatch unreels (1) enters wire-drawing frame (4) by the first locating guide device (31), annealing device (5) is entered again by the second locating guide device (32), enter electroplanting device (6) again, last by wrap-up (7) rolling.
CN201310500915.4A 2013-10-23 2013-10-23 The processing method of photovoltaic welding belt and the wire-drawing die of use thereof and photovoltaic welding belt process equipment Active CN103537496B (en)

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CN107331727B (en) * 2017-06-09 2018-11-20 芜湖云邦铜业有限公司 A kind of continuous cold extrusion photovoltaic interconnected copper band production technology
CN114393132A (en) * 2022-01-28 2022-04-26 无锡微研股份有限公司 Can realize tensile mould of fin of self-lubricating
FR3136589A1 (en) 2022-06-14 2023-12-15 Commissariat A L'energie Atomique Et Aux Energies Alternatives INTERCONNECTION ELEMENT, PHOTOVOLTAIC CHAIN AND ASSOCIATED METHODS

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CN2119974U (en) * 1990-11-26 1992-10-28 天津市预应力钢丝二厂河间模具厂实验厂 Drawing die set
JP3079456U (en) * 2001-02-06 2001-08-17 相楽工業株式会社 dice
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Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee after: Trina Solar Limited by Share Ltd

Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee before: trina solar limited

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