CN103531312B - A kind of express locomotive silicon rubber compound insulator and manufacture method thereof - Google Patents
A kind of express locomotive silicon rubber compound insulator and manufacture method thereof Download PDFInfo
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- CN103531312B CN103531312B CN201310486248.9A CN201310486248A CN103531312B CN 103531312 B CN103531312 B CN 103531312B CN 201310486248 A CN201310486248 A CN 201310486248A CN 103531312 B CN103531312 B CN 103531312B
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Abstract
The invention discloses a kind of express locomotive silicon rubber compound insulator and manufacture method thereof, described express locomotive silicon rubber compound insulator, comprises insulation mandrel in the external insulation full skirt with reinforcement, the upper end annex with back taper and anti-torsion cross section and corresponding construction with matching, bottom annex with back taper and screw fastening buckle structure, lock tube, insulation and obturation matrix with endoporus.First make the external insulation full skirt with reinforcement; Process the corresponding construction of the back taper of upper end annex, anti-torsion cross section and interior insulation mandrel with matching; Process back taper and the screw fastening buckle structure of bottom annex; Manufacture insulation and obturation matrix; Finally carry out the assembling of product.Manufacture method of the present invention is simple, safety, and obtained reliable in mechanical performance, electric property are stable; Strong to wind load resistance deformability, even if product surface has a little filthy formation, the stability of whole tractive power supply system still well can be ensured.
Description
Technical field
The present invention relates to parts and the manufacture method thereof of a kind of express locomotive (namely speed is at the express locomotive of more than 160km/h) pantograph, is that a kind of pantograph, bus, gap bridge cable etc. are used as insulating supporting silicon rubber compound insulator and manufacture method thereof specifically.
Background technology
Silicon rubber compound insulator mainly contains three chief components: play the silicon rubber umbrella skirt of external insulation effect, play the metal-ware that the epoxy resin fiberglass of interior insulating effect is excellent, connection function is played at two ends.External insulation silicon rubber umbrella skirt mainly plays the ability that weather-proof, hydrophobicity, migration of hydrophobicity, raising creepage distance etc. increase life of product and improve product electric property, and the insulating supporting of a rigidity and effect that is counter-bending and that reverse mainly are played in interior insulation.Just because of this, silicon rubber compound insulator makes silicon rubber compound insulator be widely used on express locomotive now with the performance advantage of its uniqueness.In express locomotive pantograph, bus, gap bridge cable, very important parts are exactly the insulator being just used as insulation and supporting; What use now mainly contains usual silicone rubber composite insulator, the overall epoxy resin insulator of some Imported, a little ceramic insulator.
Because common silicon rubber compound insulator adopts the rear integrated vulcanizing of gold utensil crimping shaping, the silicon rubber compound insulator of overall depanning is considered when full skirt designs and must be carried out segmental mandrel and the design of inclination angle, full skirt both sides, so there is overall matched moulds seam in the full skirt after shaping, simultaneously because of the design of full skirt inclination angle, thus cause the shirt rim of full skirt top thinner, easily occur tearing and tired phenomenon.Also there is product when mounted due to situation that the set bolt reason of projection causes the electric clearance of product to shorten, this is all that existing common silicon rubber compound insulator design is unwitnessed when producing, especially, on the express locomotive of more than speed per hour 160km/h, will there is the hidden danger of some safety in the defect of this kind of product.Constantly pursuing at a high speed at Modern High-Speed locomotive simultaneously, stable, safety, comfortable space proposes the particularity of use simultaneously to silicon rubber compound insulator, require that silicon rubber compound insulator is except meeting normal environment for use (air environmental pollution and dust storm, rain, snow, mist, dew etc.) pollute outside, the fatigue vibrations produced when also should be able to bear deadweight and the locomotive operation swing of pantograph or connection wire, simultaneously at process of passing through tunnel, mountain valley, coal yard, during the adverse circumstances such as acid rain, reduction in short-term or permanent destruction can not be there is in the electric property of product, so product is establishing the tensile load of clocking requirement metal-ware large, anti-torsion ability is strong, product electric property is stablized, product heat resistance is excellent, such side can ensure the safe operating life of silicon rubber compound insulator, avoid the number of times changed, reduce unnecessary loss, for this situation, common method for designing is that two ends all select the metal-ware of aluminum or hot galvanizing shaping with the inclination angle design and the crimping of general end accessory being convenient to depanning, design and production method is: first by the macromolecular material of the cementabilities such as the end hacking of epoxy resin plug or coating epoxy resin, then metal-ware is crimped on the two ends of epoxy resin plug, again epoxy resin plug is carried out to the coating oven dry of coupling agent, finally carry out injector integral injection molding, also have after first carrying out integral injection molding, finally crimp two ends metal-ware shaping, but problem is in the following areas deposited in this kind of design: (1) full skirt thinner thickness, easily torn by wind tunnel effect when tunnel and narrow mountain valley or non-recoverable deformation occurs, because of moving of full skirt, destruction is played to high-voltage-stable electric field simultaneously.(2) product adopts integrated vulcanizing shaping, and inevitable longitudinal die sinking seam, affects external insulation full skirt tearing strength, and can reduce the electric property of insulator after polluting.(3) vibrate the impact on product structure when common crimping mode can not meet express locomotive high-speed motion, cause product to there is potential safety hazard.(4) fail during design to consider actual installation situation, cause protruding bolt to directly reduce insulator electric clearance, cause insulator electric property to reduce greatly.
Visible, there is external shed bad mechanical strength in existing silicon rubber compound insulator, end accessory resists stretching displacement ability, product anti-torsion performance is low, full skirt pollutes the decline of rear product electric property outward, product design design is unreasonable, the shortcomings such as actual operating mode are not considered in product design.
Therefore a kind of new product structure of necessary invention and advanced manufacture method, reduce the impact that adverse circumstances lost efficacy on silicon rubber compound insulator, increases the useful life of silicon rubber compound insulator product simultaneously.
Summary of the invention
Technical problem to be solved by this invention is, provide a kind of express locomotive silicon rubber compound insulator and manufacture method thereof, it can reduce the impact that adverse circumstances lost efficacy on silicon rubber compound insulator, increases the useful life of silicon rubber compound insulator product simultaneously.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: described express locomotive silicon rubber compound insulator, comprise external insulation full skirt, upper end annex, bottom annex, lock tube, interior insulation mandrel, described external insulation full skirt is arranged on interior insulation mandrel, described lock tube is arranged on the lower end of interior insulation mandrel, described upper end annex and bottom annex are connected to the two ends of interior insulation mandrel, described bottom annex is with the bolt installing express locomotive silicon rubber compound insulator, it is characterized in that, also comprise the insulation and obturation matrix with endoporus, described insulation and obturation matrix is arranged on the projection of bolt, insulation and obturation process is carried out for installing the rear bolt protruded to express locomotive silicon rubber compound insulator, described upper end annex is with back taper and anti-torsion cross section, and described interior insulation mandrel upper end is with the reverse taper holes matched with upper end annex and anti-torsion structure.
Described external insulation umbrella opotism has edge convex tendon and middle convex tendon; The interface position of described external insulation full skirt with reinforcement convex tendon, for reinforcing for the marginal position reinforcement of external insulation full skirt and middle part main positions.
Described interior insulation mandrel be epoxy resin plug or epoxy glass fiber rod, interior insulation mandrel and upper end annex settable cementitious into a single integrated structure by poured with epoxy resin material.
Described upper end annex is stainless steel or alloy aluminum, with seam, installs simultaneously and adopts deflation formula, back taper, seam mode to carry out stretch-proof displacement and torsional deflection; Described bottom annex is stainless steel or alloy aluminum, with back taper and screw fastening buckle structure, installs simultaneously and adopts screw thread, back taper, pin mode to carry out anti-torsion distortion.
Described insulation and obturation matrix adopts moulding material or elastomeric material, and be highly 35mm-45mm, the outer surface of described insulation and obturation matrix is designed with hexagonal and tightens face, and endoporus is provided with screw thread and installs fixing hole; Described closed insulating body binding face is provided with the headspace of nut collar, and adopts the design of band gradient.
The manufacture method of described express locomotive silicon rubber compound insulator, comprises the steps:
A, make external insulation full skirt: adopted by silicon rubber high temperature vulcanized mode to produce external insulation full skirt with reinforcement;
B, make upper end annex and interior insulation mandrel, process the back taper of upper end annex, the reverse taper holes of anti-torsion cross section and interior insulation mandrel with matching and anti-torsion structure;
C, make bottom annex, process back taper and the screw fastening buckle structure of bottom annex, and on the annex of bottom the bolt of pre-assigned installation express locomotive silicon rubber compound insulator;
D, manufacture insulation and obturation matrix: produce corresponding insulation and obturation matrix according to the size of bolt in above-mentioned steps and the length of the rear bolt projection of express locomotive silicon rubber compound insulator installation, process the endoporus of insulation and obturation matrix, hexagonal tighten face and screw thread in endoporus installs fixing hole, make insulation and obturation matrix can close completely express locomotive silicon rubber compound insulator install after the projection of bolt; The impact of operating mode is considered during installation, after installing express locomotive silicon rubber compound insulator, protruding bolt carries out insulation and obturation process, namely adopts electric and that mechanical performance is excellent macromolecule material product to carry out effective insulation and obturation, effectively add the electric property of express locomotive silicon rubber compound insulator, directly avoid the point discharge of product;
E, preprepared lock tube is installed to the lower end of interior insulation mandrel; Install bottom annex; The above-mentioned external insulation full skirt with reinforcement is installed on interior insulation mandrel;
F, upper end annex to be installed on interior insulation mandrel, its corresponding tapered structure and anti-torsion structure to be worked good, completes the manufacture of express locomotive silicon rubber compound insulator.
As a further improvement on the present invention, in the steps A of said method, concrete curing parameter is: 170 DEG C, 27Mpa, 30min, and obtained full skirt product thickness is large; Produce the external insulation full skirt strengthened with convex tendon with edge convex tendon and middle convex tendon, simultaneously interface position, External Insulation full skirt marginal position is strengthened and middle part main positions is reinforced.In stepb, interior insulation mandrel is matched with upper end annex, before cooperation, carries out the interpolation of poured with epoxy resin material, then by interior insulation mandrel and upper end annex settable cementitious into a single integrated structure, avoid the inner electrical defect existed.
When making insulation and obturation matrix, the macromolecular material curing molding of the excellent electric properties such as moulding material or elastomeric material is adopted to obtain.
As a further improvement on the present invention, when making express locomotive silicon rubber compound insulator first ironware oil removing cleaning, lock tube is installed, bottom annex is installed, the installation of external insulation full skirt, upper end annex installation, finally carry out clearing up, brush seals glue, the operation such as reprocessing.
What the present invention also proposed a kind of express locomotive High-Voltage Insulation effectively closes insulating body, described closed insulating body be arranged in express locomotive roof or car relate to high-voltage electrical apparatus electric discharge construction bolt on; Described closed insulating body design height is the design of composite human body engineering science, highly suggestion is at 35mm-45mm height, it is provided with hexagonal in appearance and tightens face, described matrix binding face is provided with the headspace of nut collar, adopt the design of band gradient, impact is played in the installation of error on product avoiding nut and packing ring simultaneously.The inside of described insulation and obturation matrix is provided with installation inner chamber, screws position be provided with helicitic texture in the installation of inner chamber.
In sum, manufacture method of the present invention is simple, safety, obtained product external insulation full skirt mechanical strength is high, end accessory opposing stretching displacement ability is good, product anti-torsion performance is high, external insulation full skirt pollutes that rear product electric property is stable, product design design meets aerodynamic demands and takes effective insulation and obturation outward, overcome the defect of general composite insulator product, meet the particularity requirement that express locomotive roof silicon rubber compound insulator uses; Adopt the advantage after technique scheme to be, due to the employing of silicon rubber external insulation full skirt is HTV-2 type high-temperature silicon disulfide rubber; End accessory employs stainless steel or alloy aluminum and abandons cast iron, the connection of end accessory is simultaneously screw thread back taper, the design of seam shape, carry out the cross section process of anti-torsion simultaneously, finally crimp assembled formation, when mounted insulation and obturation has been carried out to position, bolt point end.Avoid the shortcoming that the low and end accessory of the external insulation full skirt featheredge of silicon rubber compound insulator routine, full skirt tearing toughness connects design, final obtained product external shed mechanical strength is high, end accessory opposing stretching displacement ability is good, product anti-torsion performance is high, full skirt pollutes rear product electric property outward and stablizes, and whole processing technology is simple, safety, obtained product reliable in mechanical performance, electric property are stable; When in the installation and operation process of silicon rubber compound insulator in reality, product supports wind load resistance deformability by force, and electric property is stablized, even if product surface has a little filthy formation, still well can ensure the stability of whole tractive power supply system, reach safe and reliable object.
Silicon rubber compound insulator of the present invention is applied on express locomotive pantograph, bus, gap bridge cable, and described silicon rubber compound insulator is arranged on below pantograph or is used as insulating supporting under roof high voltage component.The present invention relates to silicon rubber compound insulator, the design mainly for silicon rubber compound insulator is set forth, but do not get rid of design in the present invention prevent the application of the insulation and obturation product of point discharge on other various insulators.
By contrast, there is external shed bad mechanical strength in existing silicon rubber compound insulator, end accessory resists stretching displacement ability, product anti-torsion performance is low, full skirt pollutes the decline of rear product electric property outward, product design design is unreasonable, the shortcomings such as actual operating mode are not considered in product design.Silicon rubber compound insulator of the present invention overcomes above-mentioned defect, decreases the impact that adverse circumstances lost efficacy on silicon rubber compound insulator, adds the useful life of silicon rubber compound insulator product simultaneously.
Accompanying drawing explanation
Fig. 1 is the contour structures schematic diagram of silicon rubber compound insulator of the present invention;
Fig. 2 is the fractionation structural representation of silicon rubber compound insulator of the present invention;
Fig. 3 is the structural representation of the upper end annex with anti-torsion cross section in silicon rubber compound insulator of the present invention;
Fig. 4 is the insulation and obturation matrix appearance schematic diagram of silicon rubber compound insulator of the present invention.
In Fig. 2: 1, upper end annex; 2, external insulation full skirt; 3, insulation and obturation matrix; 4, bottom annex; 5, lock tube; 6, interior insulation mandrel.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figures 1 to 4, described express locomotive silicon rubber compound insulator, comprise the external insulation full skirt 2 with reinforcement, upper end annex 1, bottom annex 4, lock tube 5, interior insulation mandrel 6, with the insulation and obturation matrix 3 of endoporus, described external insulation full skirt is arranged on interior insulation mandrel, described lock tube is arranged on the lower end of interior insulation mandrel, described upper end annex and bottom annex are connected to the two ends of interior insulation mandrel, described bottom annex is with the bolt installing express locomotive silicon rubber compound insulator, described insulation and obturation matrix is arranged on the projection of bolt, insulation and obturation process is carried out for installing the rear bolt protruded to express locomotive silicon rubber compound insulator, described upper end annex is with back taper and anti-torsion cross section, and described interior insulation mandrel upper end is with the reverse taper holes matched with upper end annex and anti-torsion structure.
Described interior insulation mandrel is epoxy resin plug.Described upper end annex is stainless steel or alloy aluminum, with seam, installs simultaneously and adopts deflation formula, back taper, seam mode to carry out stretch-proof displacement and torsional deflection; Described bottom annex is stainless steel or alloy aluminum, with back taper and screw fastening buckle structure, installs simultaneously and adopts screw thread, back taper, pin mode to carry out anti-torsion distortion.Interior insulation mandrel also can be epoxy glass fiber rod, and is processed with endoporus and the outer cone of back taper, and described upper end annex has tapered structure and tape splicing has seam.
Described insulation and obturation matrix adopts moulding material or elastomeric material, and the outer surface of described insulation and obturation matrix is designed with hexagonal and tightens face, and endoporus is provided with screw thread and installs fixing hole.
The manufacture method of described express locomotive silicon rubber compound insulator, comprises the steps:
A, make external insulation full skirt: adopted by silicon rubber high temperature vulcanized mode to produce external insulation full skirt with reinforcement; Concrete curing parameter is: 170 DEG C, 27Mpa, 30min, and obtained full skirt product thickness is large; Produce with edge convex tendon and middle convex tendon, simultaneously the external insulation full skirt strengthened with convex tendon of interface position, the reinforcement of External Insulation full skirt marginal position and middle part main positions are reinforced;
B, make upper end annex and interior insulation mandrel, process the back taper of upper end annex, the reverse taper holes of anti-torsion cross section and interior insulation mandrel with matching and anti-torsion structure;
C, making bottom annex, process the structure such as reverse taper holes of the back taper of bottom annex, screw fastening buckle structure and interior insulation mandrel lower end with matching, and on the annex of bottom the bolt of pre-assigned installation express locomotive silicon rubber compound insulator;
D, manufacture insulation and obturation matrix: produce corresponding insulation and obturation matrix according to the size of bolt in above-mentioned steps and the length of the rear bolt projection of express locomotive silicon rubber compound insulator installation, adopt the macromolecular material curing molding of the excellent electric properties such as moulding material or elastomeric material to obtain; Process the endoporus of insulation and obturation matrix, outer surface hexagonal tighten screw thread in face and endoporus and install fixing hole, make insulation and obturation matrix can close completely express locomotive silicon rubber compound insulator install after the projection of bolt; The impact of operating mode is considered during installation, after installing express locomotive silicon rubber compound insulator, protruding bolt carries out insulation and obturation process, namely adopts electric and that mechanical performance is excellent macromolecule material product to carry out effective insulation and obturation, effectively add the electric property of express locomotive silicon rubber compound insulator, directly avoid the point discharge of product;
E, preprepared lock tube is installed to the lower end of interior insulation mandrel; Install bottom annex; The above-mentioned external insulation full skirt with reinforcement is installed on interior insulation mandrel;
F, upper end annex to be installed on interior insulation mandrel, the upper end annex tapered structure corresponding to interior both insulation mandrels and anti-torsion structure to be worked good, completes the manufacture of express locomotive silicon rubber compound insulator.
The present embodiment also proposes the insulation and obturation matrix of the excellent electric properties of a kind of express locomotive or the use of other aspects, comprise surface and meet ergonomics hexagonal installed surface design, and be provided with installation inner chamber in the inside of described insulation and obturation matrix, screwing position in the installation of inner chamber forms helicitic texture simultaneously.This insulation and obturation matrix also can be applicable on the construction bolt relating to high-voltage electrical apparatus electric discharge in express locomotive roof or car, or on some static metal bump things.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., be all included within protection scope of the present invention.
Claims (4)
1. an express locomotive silicon rubber compound insulator, comprise external insulation full skirt, upper end annex, bottom annex, lock tube, interior insulation mandrel, described lock tube is arranged on the lower end of interior insulation mandrel, described external insulation full skirt is arranged on interior insulation mandrel, described upper end annex and bottom annex are connected to the two ends of interior insulation mandrel, described bottom annex is with the bolt installing express locomotive silicon rubber compound insulator, it is characterized in that, also comprise the insulation and obturation matrix with endoporus, described insulation and obturation matrix is arranged on the projection of bolt, insulation and obturation process is carried out for installing the rear bolt protruded to express locomotive silicon rubber compound insulator, described upper end annex is with back taper and anti-torsion cross section, and described interior insulation mandrel upper end is with the reverse taper holes matched with upper end annex and anti-torsion structure,
Described external insulation umbrella opotism has edge convex tendon and middle convex tendon; The interface position of described external insulation full skirt with reinforcement convex tendon, for reinforcing for the marginal position reinforcement of external insulation full skirt and middle part main positions;
Described interior insulation mandrel is epoxy resin plug or epoxy glass fiber rod; Interior insulation mandrel and upper end annex settable cementitious into a single integrated structure by poured with epoxy resin material;
Described upper end annex is stainless steel or alloy aluminum, with seam; Described bottom annex is stainless steel or alloy aluminum, with back taper and screw fastening buckle structure.
2. express locomotive silicon rubber compound insulator as claimed in claim 1, it is characterized in that, described insulation and obturation matrix adopts moulding material or elastomeric material, is highly 35mm-45mm, the outer surface of described insulation and obturation matrix is designed with hexagonal and tightens face, and endoporus is provided with screw thread and installs fixing hole; Described closed insulating body binding face is provided with the headspace of nut collar, and adopts the design of band gradient.
3. a manufacture method for express locomotive silicon rubber compound insulator, comprises the steps:
A, make external insulation full skirt: adopted by silicon rubber high temperature vulcanized mode to produce external insulation full skirt with reinforcement;
B, make upper end annex and interior insulation mandrel, process the back taper of upper end annex, the reverse taper holes of anti-torsion cross section and interior insulation mandrel with matching and anti-torsion structure;
C, make bottom annex, process back taper and the screw fastening buckle structure of bottom annex, and on the annex of bottom the bolt of pre-assigned installation express locomotive silicon rubber compound insulator;
D, manufacture insulation and obturation matrix: produce corresponding insulation and obturation matrix according to the size of bolt in above-mentioned steps and the length of the rear bolt projection of express locomotive silicon rubber compound insulator installation, process the endoporus of insulation and obturation matrix, hexagonal tighten face and screw thread in endoporus installs fixing hole, make insulation and obturation matrix can close completely express locomotive silicon rubber compound insulator install after the projection of bolt;
E, preprepared lock tube is installed to the lower end of interior insulation mandrel; Install bottom annex; The above-mentioned external insulation full skirt with reinforcement is installed on interior insulation mandrel;
F, upper end annex to be installed on interior insulation mandrel, its corresponding tapered structure and anti-torsion structure to be worked good, completes the manufacture of express locomotive silicon rubber compound insulator;
In step, concrete curing parameter is: 170 DEG C, 27Mpa, 30min; Produce the external insulation full skirt strengthened with convex tendon with edge convex tendon and middle convex tendon, simultaneously interface position, External Insulation full skirt marginal position is strengthened and middle part main positions is reinforced;
In stepb, interior insulation mandrel is matched with upper end annex, before cooperation, carries out the interpolation of poured with epoxy resin material, then by interior insulation mandrel and upper end annex settable cementitious into a single integrated structure.
4. the manufacture method of express locomotive silicon rubber compound insulator as claimed in claim 3, is characterized in that, when making insulation and obturation matrix, adopts moulding material or elastomeric material curing molding to obtain.
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CN103971862B (en) | 2014-05-21 | 2017-08-01 | 北京铁道工程机电技术研究所有限公司 | A kind of motor-car roof anti-soil dodges composite insulator |
CN107403672B (en) * | 2017-08-08 | 2019-08-06 | 芜湖市凯鑫避雷器有限责任公司 | A kind of production method of hollow silicon rubber composite insulator |
CN107887835B (en) * | 2017-09-28 | 2020-01-17 | 广州麦科凌电力装备有限公司 | On-site repairing method and rapid repairing glue for damaged composite insulator umbrella skirt |
CN110027131A (en) * | 2019-04-18 | 2019-07-19 | 袁勇军 | A kind of preparation method at block of bow collector of electric locomotive insulation bow angle |
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CN1458007A (en) * | 2003-04-23 | 2003-11-26 | 广州市时代橡塑实业有限公司 | Locomotive roof composite material insulator and producing method |
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