CN103530664A - Production management system of tunnel segment - Google Patents
Production management system of tunnel segment Download PDFInfo
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- CN103530664A CN103530664A CN201310403864.3A CN201310403864A CN103530664A CN 103530664 A CN103530664 A CN 103530664A CN 201310403864 A CN201310403864 A CN 201310403864A CN 103530664 A CN103530664 A CN 103530664A
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Abstract
The invention discloses a production management system of a tunnel segment. The production management system comprises an RFID (Radio Frequency Identification) tag, a scanner, a front-end operating terminal and a background server, wherein the RFID tag is arranged on the tunnel segment and is used for storing the corresponding tunnel segment encoding information; the scanner is used for directly scanning and uploading a paper report to the background server to store for future use; a production inspection system, a local database and an RFID reader-writer are loaded on the front-end operating terminal; the RFID reader-writer is used for writing the tunnel segment encoding information into the RFID tag, and reading the tunnel segment encoding information from the RFID tag; the background server comprises a central database, and a remote management system based on a webpage is loaded on the background server. When the production inspection system is used for producing the tunnel segment, quality inspection of the segment in each stage of a production process can be completed; and the remote management system is used for monitoring a full life circle for production of the tunnel segment. According to the production management system provided by the invention, the production process of the tunnel segment can be effectively monitored and traced, the monitoring efficiency is improved, and the life cycle management of the tunnel segment is realized.
Description
Technical field
The invention belongs to electronic information technical field, relate to a kind of production management system, relate in particular to a kind of tunnel duct piece production management system.
Background technology
Tunnel duct piece production field now, in order to ensure manufacturing schedule and quality, existing way major part is all by professional, to be undertaken that a series of paper list is filled in and later stage computer data inputting is monitored work progress, but because form is numerous, the factors such as form presentation mode is directly perceived not so that later stage be loaded down with trivial details and inefficiency to reviewing of section of jurisdiction problem, and this has greatly weakened the control and monitoring of people for tunnel duct piece quality.Therefore developing this type of section of jurisdiction production management system has very important engineering significance.
Web(computer networking technology), as a kind of information management technique being widely used, there is feature mobile, long-range, multi-user.It can help enterprise to promote the level of IT application of management, and improving production efficiency and horizontal ，Dui enterprise are of great significance and are worth.According to literature survey, even BIM technology is not introduced in shield method tunnel construction process.
In view of this, nowadays in the urgent need to designing a kind of new tunnel duct piece production management system, to overcome the above-mentioned defect of existing section of jurisdiction production management mode.
Summary of the invention
Technical matters to be solved by this invention is: a kind of tunnel duct piece production management system is provided, can effective monitoring and the production run of reviewing section of jurisdiction, and improve monitoring efficiency, realize the life cycle management to tunnel duct piece.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A production management system, described management system comprises:
-RFID label, is arranged on tunnel duct piece, in order to store respective tube slice encode information;
-scanner, stays standby in order to direct scanning papery report upload to background server storage;
-front-end operations terminal, comprises production check system, local data base and rfid interrogator; Described front-end operations terminal uses the links storage of producing in section of jurisdiction for quality control personnel to check data, after auditor passes, can generate corresponding electronic report forms; Rfid interrogator, in order to write section of jurisdiction coded message to described RFID label, reads section of jurisdiction coded message from described RFID label; Described production check system realizes the synchronous of local data base and background server central database by WLAN (wireless local area network), and synchronizing content comprises inspection data and all kinds of inspection form; Described production check system comprises with lower module: reinforcing bar processing module, skeleton semi-manufacture selective examination module, framework of steel reinforcement checking module, punching block quality check module, concreting checking module, the steam-cured checking module in section of jurisdiction, appearance and dimension check module, section of jurisdiction water are supported checking module, section of jurisdiction leak detection checking module, the assembled checking module of level; Inspection method is the hand-held measuring equipment of quality control personnel and front-end operations terminal, by production check system, detection data is deposited in local data base;
-background server, comprises central database, and is mounted with the long-distance management system based on webpage; Enterprise administrator is accessed the central database of background server by web browser, realize the monitoring to section of jurisdiction production run; Described long-distance management system is by internet, realizes that user is long-range to be managed section of jurisdiction production Life cycle data and form; Described rfid interrogator carries out data by WLAN (wireless local area network) and background server central database synchronizes, and coded data is write to inserting RFID tags by less radio-frequency; After the complete papery form of described scanner scanning, by local page browser, through internet, be uploaded to background server long-distance management system; Described long-distance management system comprises project overview module, planning management module, makes administration module, store keeping module, logistics management module, intelligent analysis module, document management module, Back Administration Module and data summarizing module; Website formula management and the intellectual analysis of Life cycle carried out in plan, making, material, the logistics that described long-distance management system is produced section of jurisdiction; Described intelligent analysis module realizes the prediction to section of jurisdiction lifting intensity, from the central database middle lifting intensity, environment temperature, steam-cured time, the time history data of holding funeral rites of taking out; Utilize the relation between association rule algorithm searching lifting intensity and environment temperature, steam-cured time, the time of holding funeral rites; Input current environmental temperature, steam-cured time, the time data of holding funeral rites; Utilize association rule algorithm to make a prediction to current required lifting intensity.
A production management system, described management system comprises:
Production check system, in order to when tunnel duct piece is produced, completes the quality testing of section of jurisdiction in each stage of production procedure; Production check system comprises rfid interrogator, in order to write section of jurisdiction coded message to described RFID label, and reads section of jurisdiction coded message from described RFID label; Described production check system realizes the synchronous of local data base and background server central database by network;
Long-distance management system, in order to produce the monitoring of carrying out Life cycle to section of jurisdiction.
As a preferred embodiment of the present invention, described production check system is arranged at movably in front-end operations terminal;
Described front-end operations terminal is mounted with production check system, local data base and rfid interrogator; Described front-end operations terminal uses the links storage of producing in section of jurisdiction for quality control personnel to check data, generates corresponding electronic report forms after auditor passes;
Described production check system realizes the synchronous of local data base and background server central database by WLAN (wireless local area network), and synchronizing content comprises inspection data and all kinds of inspection form.
As a preferred embodiment of the present invention, described production check system comprises with lower module: reinforcing bar processing module, skeleton semi-manufacture selective examination module, framework of steel reinforcement checking module, punching block quality check module, concreting checking module, the steam-cured checking module in section of jurisdiction, appearance and dimension check module, section of jurisdiction water are supported checking module, section of jurisdiction leak detection checking module, the assembled checking module of level; Inspection method is the hand-held measuring equipment of quality control personnel and front-end operations terminal, by production check system, detection data is deposited in local data base.
As a preferred embodiment of the present invention, described section of jurisdiction production management system also comprises background server, and this background server comprises central database, and is mounted with long-distance management system;
Described background server connects described front-end operations terminal, in order to receive from front end operating terminal, the multidimensional the production run of section of jurisdiction is checked to data, and stores synchronized is in described central database
As a preferred embodiment of the present invention, described long-distance management system comprises project overview module, planning management module, makes administration module, store keeping module, logistics management module, intelligent analysis module, document management module, Back Administration Module and data summarizing module.
As a preferred embodiment of the present invention, website formula management and the intellectual analysis of Life cycle carried out in plan, making, material, the logistics that described long-distance management system is produced section of jurisdiction.
As a preferred embodiment of the present invention, described intelligent analysis module realizes the prediction to section of jurisdiction lifting intensity, from the central database middle lifting intensity, environment temperature, steam-cured time, the time history data of holding funeral rites of taking out; Utilize the relation between association rule algorithm searching lifting intensity and environment temperature, steam-cured time, the time of holding funeral rites; Input current environmental temperature, steam-cured time, the time data of holding funeral rites; Utilize association rule algorithm to make a prediction to current required lifting intensity.
As a preferred embodiment of the present invention, described production check system comprises:
Filling report forms generation module, in order to each flow process in the production procedure of section of jurisdiction is carried out to quality testing, generates and checks form;
Checking report forms module, the inspection form generating in order to examine described filling report forms generation module;
Chip bonding module, binds section of jurisdiction production data and RFID label in order to control rfid interrogator.
The shield method tunnel construction management system based on BIM that the present invention proposes, beneficial effect is:
(1) the present invention monitors, analyzes tunnel duct piece production run with a kind of means based on Web, can understand in real time, fast production process and quality, assists the science of carrying out, effectively production management;
(2) by system realization of the present invention, produce with no paper, the networking that check and operate, greatly increased the work efficiency of construction quality inspection personnel;
(3) system of the present invention, as long as inspection item is upgraded, also can be used for constructing tunnel and O&M stage, has increased the portability and reusability of system.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of tunnel duct piece production management system of the present invention.
Fig. 2 is the process flow diagram of tunnel duct piece production management method of the present invention.
Embodiment
Below in conjunction with accompanying drawing, describe the preferred embodiments of the present invention in detail.
Embodiment mono-
Refer to Fig. 1, the present invention has disclosed a kind of tunnel duct piece production management system based on Web, and described production management system comprises: some RFID labels 1, one or more rfid interrogator 2, one or more front-end operations terminal 3, background server 4, one or many access terminal.
RFID label 1 is arranged on tunnel duct piece, in order to store respective tube slice encode information.Rfid interrogator 2, in order to write section of jurisdiction coded message to described RFID label 1, can also read section of jurisdiction coded message from described RFID label 1.Rfid interrogator 2 also can be used as a part for front-end operations terminal 3, but rfid interrogator 2 can setting separated with the main part of front-end operations terminal 3.
Front-end operations terminal 3 is mounted with production check system 6; Described front-end operations terminal 3 connects rfid interrogator 2 and to described RFID label, writes section of jurisdiction coded message in order to control rfid interrogator, and controls described rfid interrogator 2 and call section of jurisdiction related data.
Background server 4 comprises central database 7, and is mounted with long-distance management system 8; Described background server 4 connects described front-end operations terminal 3, checks data and report file, and be stored in described central database 7 in order to the multidimensional receiving from the section of jurisdiction production run of front end operating terminal 3 outputs; Background server 4 long-distance management systems 8 can, by access terminal 5 by internet access, be monitored and analyze section of jurisdiction production run in real time.
Described production check system 6 comprises with lower module: reinforcing bar processing module, skeleton semi-manufacture selective examination module, framework of steel reinforcement checking module, punching block quality check module, concreting checking module, the steam-cured checking module in section of jurisdiction, appearance and dimension check module, section of jurisdiction water are supported checking module, section of jurisdiction leak detection checking module, the assembled checking module of level etc.; Inspection method is the hand-held measuring equipment of quality control personnel and front-end operations terminal, by production check system, detection data is deposited in local data base.
Described long-distance management system 8 comprises project overview module, planning management module, makes administration module, store keeping module, logistics management module, intelligent analysis module, document management module, Back Administration Module and data summarizing module; In 8 pairs of central databases 7 of long-distance management system, data are processed, and with diagrammatic form, export.Website formula management and the intellectual analysis of Life cycle carried out in plan, making, material, the logistics that described long-distance management system is produced section of jurisdiction.Described intelligent analysis module realizes the prediction to section of jurisdiction lifting intensity, takes out lifting intensity, environment temperature, steam-cured time, the time history data of holding funeral rites in 7 from the central database; Utilize the relation between association rule algorithm searching lifting intensity and environment temperature, steam-cured time, the time of holding funeral rites; Input current environmental temperature, steam-cured time, the time data of holding funeral rites; Utilize association rule algorithm to make a prediction to current required lifting intensity.To some difficult points in the production run of section of jurisdiction, such as reinforced steel bar strength detection, materials'use optimization, the judgement of lifting intensity etc., by the calculating of data and law mining, can realize intellectual analysis effect.
In example, front-end operations terminal 3 is by adopting Windows operating system, and the panel computer of subsidiary camera function is realized; Rfid interrogator 2 can adopt CSL ultrahigh frequency handheld terminal by ISO/IEC18000 agreement, come and the RFID label being arranged on tunnel duct piece is carried out to read-write operation; Between background server 4, front-end operations terminal 3, by WLAN (wireless local area network) ISO/IEC8802.11 agreement, realize the transmission of data; Between background server 4, access terminal 5, by internet, realize the transmission of data.
More than introduced the tunnel duct piece production management system that the present invention is based on Web, the present invention, when disclosing above-mentioned management system, also discloses a kind of tunnel duct piece production management method based on Web, and described production management method comprises:
Step 1, use long-distance management system are formulated the production schedule;
The synchrodata of step 4, background server receiving front-end operating terminal, is stored in central database;
Step 9, by long-distance management system, complete dispatching from the factory of section of jurisdiction and record formality.
Particularly, refer to Fig. 2, described production management method specifically comprises the steps:
[step S1] formulates the production schedule by long-distance management system;
[step S2] opens software system interface in front-end operations terminal, downloads plan, produces operational sequence and flow process;
[step S3] produces each stage quality inspection;
It is qualified that [step S4] judges whether, if qualified, turns to step S6, otherwise transfer the possession of step S5;
[step S5] utilizes front-end operations terminal will call BIM model system, and visual location is carried out in the section of jurisdiction that needs are repaired;
[step S6] is uploaded to described central database by check result;
On [step S7] section of jurisdiction, RFID chip and section of jurisdiction Production database are bound;
[step S8] utilizes long-distance management system that section of jurisdiction production life cycle is monitored and analyzed.
In sum, the tunnel duct piece production management system that the present invention proposes, monitors, analyzes tunnel duct piece production run, can understand in real time, fast production process and quality, assists the science of carrying out, effectively production management.System of the present invention, as long as inspection item is upgraded, also can be used for constructing tunnel and O&M stage, has increased the portability and reusability of system.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments.Here the distortion of disclosed embodiment and change is possible, and for those those of ordinary skill in the art, the various parts of the replacement of embodiment and equivalence are known.Those skilled in the art are noted that in the situation that not departing from spirit of the present invention or essential characteristic, and the present invention can be with other form, structure, layout, ratio, and realizes with other assembly, material and parts.In the situation that not departing from the scope of the invention and spirit, can carry out other distortion and change to disclosed embodiment here.
Claims (9)
1. a tunnel duct piece production management system, is characterized in that, described management system comprises:
-RFID label, is arranged on tunnel duct piece, in order to store respective tube slice encode information;
-scanner, stays standby in order to direct scanning papery report upload to background server storage;
-front-end operations terminal, comprises production check system, local data base and rfid interrogator; Described front-end operations terminal uses the links storage of producing in section of jurisdiction for quality control personnel to check data, generates corresponding electronic report forms after auditor passes; Rfid interrogator, in order to write section of jurisdiction coded message to described RFID label, reads section of jurisdiction coded message from described RFID label; Described production check system realizes the synchronous of local data base and background server central database by WLAN (wireless local area network), and synchronizing content comprises inspection data and all kinds of inspection form; Described production check system comprises with lower module: reinforcing bar processing module, skeleton semi-manufacture selective examination module, framework of steel reinforcement checking module, punching block quality check module, concreting checking module, the steam-cured checking module in section of jurisdiction, appearance and dimension check module, section of jurisdiction water are supported checking module, section of jurisdiction leak detection checking module, the assembled checking module of level; Inspection method is the hand-held measuring equipment of quality control personnel and front-end operations terminal, by production check system, detection data is deposited in local data base;
-background server, comprises central database, and is mounted with the long-distance management system based on webpage; Enterprise administrator is accessed the central database of background server by web browser, realize the monitoring to section of jurisdiction production run; Described long-distance management system realizes by internet that user is long-range to be managed section of jurisdiction production Life cycle data and form; Described rfid interrogator carries out data by WLAN (wireless local area network) and background server central database synchronizes, and coded data is write to inserting RFID tags by less radio-frequency; After the complete papery form of described scanner scanning, by local page browser, through internet, be uploaded to background server long-distance management system; Described long-distance management system comprises project overview module, planning management module, makes administration module, store keeping module, logistics management module, intelligent analysis module, document management module, Back Administration Module and data summarizing module; Website formula management and the intellectual analysis of Life cycle carried out in plan, making, material, the logistics that described long-distance management system is produced section of jurisdiction; Described intelligent analysis module realizes the prediction to section of jurisdiction lifting intensity, from the central database middle lifting intensity, environment temperature, steam-cured time, the time history data of holding funeral rites of taking out; Utilize the relation between association rule algorithm searching lifting intensity and environment temperature, steam-cured time, the time of holding funeral rites; Input current environmental temperature, steam-cured time, the time data of holding funeral rites; Utilize association rule algorithm to make a prediction to current required lifting intensity.
2. a tunnel duct piece production management system, is characterized in that, described management system comprises:
Production check system, in order to when tunnel duct piece is produced, completes the quality testing of section of jurisdiction in each stage of production procedure; Production check system comprises rfid interrogator, in order to write section of jurisdiction coded message to described RFID label, and reads section of jurisdiction coded message from described RFID label; Described production check system realizes the synchronous of local data base and background server central database by network;
Long-distance management system, in order to produce the monitoring of carrying out Life cycle to section of jurisdiction.
3. tunnel duct piece production management system according to claim 2, is characterized in that:
Described production check system is arranged at movably in front-end operations terminal;
Described front-end operations terminal is mounted with production check system, local data base and rfid interrogator; Described front-end operations terminal uses the links storage of producing in section of jurisdiction for quality control personnel to check data, generates corresponding electronic report forms after auditor passes;
Described production check system realizes the synchronous of local data base and background server central database by WLAN (wireless local area network), and synchronizing content comprises inspection data and all kinds of inspection form.
4. tunnel duct piece production management system according to claim 3, is characterized in that:
Described production check system comprises with lower module: reinforcing bar processing module, skeleton semi-manufacture selective examination module, framework of steel reinforcement checking module, punching block quality check module, concreting checking module, the steam-cured checking module in section of jurisdiction, appearance and dimension check module, section of jurisdiction water are supported checking module, section of jurisdiction leak detection checking module, the assembled checking module of level; Inspection method is the hand-held measuring equipment of quality control personnel and front-end operations terminal, by production check system, detection data is deposited in local data base.
5. tunnel duct piece production management system according to claim 3, is characterized in that:
Described section of jurisdiction production management system also comprises background server, and this background server comprises central database, and is mounted with long-distance management system;
Described background server connects described front-end operations terminal, in order to receive from front end operating terminal, the multidimensional the production run of section of jurisdiction is checked to data, and stores synchronized is in described central database.
6. tunnel duct piece production management system according to claim 2, is characterized in that:
Described long-distance management system comprises project overview module, planning management module, makes administration module, store keeping module, logistics management module, intelligent analysis module, document management module, Back Administration Module and data summarizing module.
7. tunnel duct piece production management system according to claim 6, is characterized in that:
Website formula management and the intellectual analysis of Life cycle carried out in plan, making, material, the logistics that described long-distance management system is produced section of jurisdiction.
8. tunnel duct piece production management system according to claim 7, is characterized in that:
Described intelligent analysis module realizes the prediction to section of jurisdiction lifting intensity, from the central database middle lifting intensity, environment temperature, steam-cured time, the time history data of holding funeral rites of taking out; Utilize the relation between association rule algorithm searching lifting intensity and environment temperature, steam-cured time, the time of holding funeral rites; Input current environmental temperature, steam-cured time, the time data of holding funeral rites; Utilize association rule algorithm to make a prediction to current required lifting intensity.
9. tunnel duct piece production management system according to claim 2, is characterized in that:
Described production check system comprises:
Filling report forms generation module, in order to each flow process in the production procedure of section of jurisdiction is carried out to quality testing, generates and checks form;
Checking report forms module, the inspection form generating in order to examine described filling report forms generation module;
Chip bonding module, binds section of jurisdiction production data and RFID label in order to control rfid interrogator.
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| CN105424465A (en) * | 2015-11-11 | 2016-03-23 | 中交第三航务工程局有限公司厦门分公司 | Shield segment logistics detection process quality management method |
| CN105447622A (en) * | 2015-11-11 | 2016-03-30 | 中交第三航务工程局有限公司厦门分公司 | Process quality management method based on RFID shield segment |
| CN106067099A (en) * | 2016-07-19 | 2016-11-02 | 厦门路桥信息股份有限公司 | Section of jurisdiction production management device and management method thereof |
| CN106896785A (en) * | 2015-12-19 | 2017-06-27 | 西安瑞联新材料股份有限公司 | A kind of organic synthesis automatic control system based on BIM |
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| CN113379370A (en) * | 2021-05-18 | 2021-09-10 | 中铁十四局集团房桥有限公司 | Segment production informatization management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105424465A (en) * | 2015-11-11 | 2016-03-23 | 中交第三航务工程局有限公司厦门分公司 | Shield segment logistics detection process quality management method |
| CN105447622A (en) * | 2015-11-11 | 2016-03-30 | 中交第三航务工程局有限公司厦门分公司 | Process quality management method based on RFID shield segment |
| CN106896785A (en) * | 2015-12-19 | 2017-06-27 | 西安瑞联新材料股份有限公司 | A kind of organic synthesis automatic control system based on BIM |
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| CN107145914A (en) * | 2017-04-06 | 2017-09-08 | 福建省高速公路信息科技有限公司 | Field laboratory traces to the source information management system |
| CN107193268A (en) * | 2017-07-21 | 2017-09-22 | 福州市建筑科学研究所 | Subway precast concrete section of jurisdiction production ERP management methods based on RFID |
| CN111705837A (en) * | 2020-05-12 | 2020-09-25 | 中交第二航务工程局有限公司 | Information system for open cut tunnel lining construction |
| CN111779513A (en) * | 2020-08-25 | 2020-10-16 | 中国铁建大桥工程局集团有限公司 | Duct piece conveying device for subway shield tunnel construction |
| CN111779513B (en) * | 2020-08-25 | 2022-01-07 | 中国铁建大桥工程局集团有限公司 | Duct piece conveying device for subway shield tunnel construction |
| CN113379370A (en) * | 2021-05-18 | 2021-09-10 | 中铁十四局集团房桥有限公司 | Segment production informatization management system |
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| C06 | Publication | ||
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Application publication date: 20140122 |
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| RJ01 | Rejection of invention patent application after publication |