CN103527862A - Glass fiber reinforced polyethylene composite material pipe and manufacturing method thereof - Google Patents

Glass fiber reinforced polyethylene composite material pipe and manufacturing method thereof Download PDF

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Publication number
CN103527862A
CN103527862A CN201310447756.6A CN201310447756A CN103527862A CN 103527862 A CN103527862 A CN 103527862A CN 201310447756 A CN201310447756 A CN 201310447756A CN 103527862 A CN103527862 A CN 103527862A
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CN
China
Prior art keywords
polyethylene
glass
glass fiber
composite material
pipe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310447756.6A
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Chinese (zh)
Inventor
侯金平
徐献忠
赵明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LUOHE JUNSAN MATERIAL HIGH-TECH Co Ltd
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LUOHE JUNSAN MATERIAL HIGH-TECH Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by LUOHE JUNSAN MATERIAL HIGH-TECH Co Ltd filed Critical LUOHE JUNSAN MATERIAL HIGH-TECH Co Ltd
Priority to CN201310447756.6A priority Critical patent/CN103527862A/en
Publication of CN103527862A publication Critical patent/CN103527862A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/121Rigid pipes of plastics with or without reinforcement with three layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/548Creep
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a glass fiber reinforced polyethylene composite material pipe and a manufacturing method thereof. The glass fiber reinforced polyethylene composite material pipe comprises a polyethylene pipe, wherein the polyethylene pipe comprises a polyethylene inner pipe and a polyethylene outer pipe, and a glass fiber reinforced layer is embedded between the polyethylene inner pipe and the polyethylene outer pipe. One-layer or more-layer glass fiber cloth or glass fiber wires or glass fiber tubular fabrics are wound in the middle of the high-density polyethylene pipe wall to enable the thickness of the pipe wall to be decreased from original two thirds to one half. In addition, main load is undertaken by a glass fiber material, stress born by the glass fiber material is decreased remarkably, and accordingly the creep deformation problem of an original modified polyethylene pipe is solved. The glass fiber reinforced polyethylene pipe can be used as a water supply and drainage pipe and can also used as a coal-mine gas discharge pipe and the like.

Description

Fiber-glass reinforced polyethylene composite material tube and preparation method thereof
Technical field
The invention belongs to field of compound material, relate to high density polyethylene (HDPE) (HDPE) composite material tube that a kind of glass fibre strengthens.
Background technique
Be accompanied by the step of civilization of human society, " pipe " converting new face always, from water supply and drainage pipe to gas drainage pipe, bearing new role.And the material of manufacturing pipe is also in continuous differentiation, from tile, cement pipe, steel pipe, until plastic tube composite material tube of today etc.Because steel pipe has a lot of defects, as large in weight, be difficult for installing; Poor corrosion resistance, needs frequent maintain and replace etc., so people attempt replacing steel pipe with glass fibre reinforced plastics, although solved, weight is large, the problem of poor corrosion resistance, has also brought new problem simultaneously: poor toughness, fragile, non-refractory etc.Last century, 80-90 age pvc pipe was come into the every aspect of people's lives, and meanwhile it is also as a kind of novel tube material.Pvc pipe really solved steel pipe weight greatly, the problem of not corrosion-resistant and Glass Steel Tube poor toughness, but its anti-static electricity property is poor, scale straight connector is too much, and hell to pay is installed, therefore mine this tubing seldom.The nineties middle and later periods in last century modified PE coal pipes for mining thering is good toughness, antistatic, high flame retardant, anticorrosive, shock resistance, the series of advantages such as wear-resistant is come out, yet polyethylene pipe exists, and tube wall is too thick, high cost, price fluctuate with oil price, when overpressure reach a certain height, easily there is the series of problems such as creep in tube wall.Glass fibre has high strength and high rigidity, if form composite material with polyethylene, the strength and stiffness that just can increase pipe solve creep problem, reduce wall thickness simultaneously.But because the difficulty of manufacture process, the polyvinyl piping materials that only has at present chopped strand to strengthen, but this is far from making full use of the material advantage of glass fibre.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency a kind of fiber-glass reinforced polyethylene composite material tube and preparation method thereof is provided, in the middle of high density polyethylene pipe wall, be wound around one or more layers glass fiber cloth or glass wire, make the wall thickness of pipe be reduced to original 2/3rds to half, because of Main Load, by fiber glass material, born simultaneously, the stress that polythene material bears significantly reduces, thereby has solved the creep problem of former modified poly ethylene pipe.The polyethylene pipe that this glass fibre strengthens can water supply drainage pipe, also can be for coal mine gas discharge pipe etc.
For achieving the above object, the present invention is by the following technical solutions:
A composite material tube, comprises polyethylene pipe, and polyethylene pipe comprises polyethylene inner tube and polyethylene outer tube, between polyethylene inner tube and polyethylene outer tube, is embedded with glass fiber reinforced layer.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described polyethylene outer tube is one deck.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described glass fiber reinforced layer is wound around and forms at an angle by glass wire and polyethylene inner tube axis.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described glass fiber reinforced layer is wound around and forms at an angle by glass fiber cloth and polyethylene inner tube axis.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described glass fiber cloth is unidirectional, two-way or multidirectional glass fiber cloth.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described glass fiber reinforced layer is glass fibre tubulose fabric.
Above-mentioned fiber-glass reinforced polyethylene composite material tube, described polyethylene outer tube is at least two-layer, is all embedded with glass fiber reinforced layer between adjacent two layers.
The preparation method of above-mentioned fiber-glass reinforced polyethylene composite material tube, comprise the following steps: a. first squeezes out polyethylene inner tube, b. then in polyethylene inner tube, be wound around glass fiber cloth or line, or sheathed glass fibre tubulose fabric, form glass fiber reinforced layer, c. is extruded polyethylene outer tube more finally.
The preparation method of above-mentioned fiber-glass reinforced polyethylene composite material tube, described glass wire and glass fiber cloth are to be wound around at an angle formation glass fiber reinforced layer with polyethylene inner tube axis.
The preparation method of above-mentioned fiber-glass reinforced polyethylene composite material tube, also comprises steps d. outside polyethylene, tube outside is wound around layer of glass enhancement layer again, and e. pushes layer of polyethylene outer tube again; Or steps d and e repetitive cycling are at least one times.
Adopt technique scheme, the present invention has following advantage: the present invention is wound around one or more layers glass fiber cloth or glass wire in the middle of high density polyethylene pipe wall, or glass fibre tubulose fabric, make the wall thickness of pipe be reduced to original 2/3rds to half, because of Main Load, by fiber glass material, born simultaneously, the stress that polythene material bears significantly reduces, thereby has solved the creep problem of former modified poly ethylene pipe.The polyethylene pipe that this glass fibre strengthens can water supply drainage pipe, also can be for coal mine gas discharge pipe etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the second structural representation of the present invention.
Fig. 3 is the third structural representation of the present invention.
Fig. 4 is the 4th kind of structural representation of the present invention.
Embodiment
A kind of fiber-glass reinforced polyethylene composite material tube as shown in Figure 1, Figure 2, Figure 3 and Figure 4, comprise polyethylene pipe, polyethylene pipe comprises polyethylene inner tube 1 and polyethylene outer tube 3, between polyethylene inner tube and polyethylene outer tube, is embedded with glass fiber reinforced layer 2.Described in Fig. 1, Fig. 2 and Fig. 3, polyethylene outer tube is all one deck.
As shown in Figure 1, glass fiber reinforced layer 2 of the present invention is wound around and forms at an angle by glass fibre bundling belt 4 and polyethylene inner tube axis.
As shown in Figure 2, glass fiber reinforced layer 2 of the present invention is wound around and forms at an angle by glass fiber cloth 5 and polyethylene inner tube axis.
As shown in Figure 3, glass fiber reinforced layer 2 of the present invention is glass fibre tubulose fabrics 6.
Glass fiber cloth in Fig. 1 of the present invention, Fig. 2 and Fig. 3 or glass fibre tubulose fabric are any in unidirectional, two-way or multidirectional glass fiber cloth.
As shown in Figure 4, glass fiber reinforced layer 2 of the present invention can also be closely wound around and form at an angle by one or more glass wire 7 and polyethylene inner tube axis.
The present invention can also can also arrange two-layer even two-layer above any number of plies by polyethylene outer tube according to the purposes of pipe and carrying situation, is all embedded with glass fiber reinforced layer between adjacent two layers.
A kind of preparation method of fiber-glass reinforced polyethylene composite material tube, it is characterized in that: comprise the following steps: a. first squeezes out polyethylene inner tube, b. then in polyethylene inner tube, be wound around glass fiber cloth or line, or sheathed glass fibre tubulose fabric, form glass fiber reinforced layer, glass wire and glass fiber cloth are to be wound around at an angle formation glass fiber reinforced layer with polyethylene inner tube axis; C. last extruded polyethylene outer tube again.
According to the purposes of pipe and carrying situation, the present invention also comprises steps d. and step e, wherein steps d tube outside outside polyethylene is wound around layer of glass enhancement layer again, and e. pushes layer of polyethylene outer tube again; Wherein steps d and e can also repetitive cycling.

Claims (10)

1. a fiber-glass reinforced polyethylene composite material tube, comprise polyethylene pipe, it is characterized in that: polyethylene pipe comprises polyethylene inner tube (1) and polyethylene outer tube (3), is embedded with glass fiber reinforced layer (2) between polyethylene inner tube and polyethylene outer tube.
2. fiber-glass reinforced polyethylene composite material tube according to claim 1, is characterized in that: described polyethylene outer tube is one deck.
3. fiber-glass reinforced polyethylene composite material tube according to claim 2, is characterized in that: described glass fiber reinforced layer (2) is wound around and forms at an angle by glass wire and polyethylene inner tube axis.
4. fiber-glass reinforced polyethylene composite material tube according to claim 2, is characterized in that: described glass fiber reinforced layer (2) is wound around and forms at an angle by glass fiber cloth and polyethylene inner tube axis.
5. fiber-glass reinforced polyethylene composite material tube according to claim 4, is characterized in that: described glass fiber cloth is unidirectional, two-way or multidirectional glass fiber cloth.
6. fiber-glass reinforced polyethylene composite material tube according to claim 2, is characterized in that: described glass fiber reinforced layer 2 is glass fibre tubulose fabrics.
7. according to the fiber-glass reinforced polyethylene composite material tube described in any one in claim 1-6, it is characterized in that: described polyethylene outer tube is at least two-layer, between adjacent two layers, be all embedded with glass fiber reinforced layer.
8. the preparation method of fiber-glass reinforced polyethylene composite material tube according to claim 1, it is characterized in that: comprise the following steps: a. first squeezes out polyethylene inner tube, b. then in polyethylene inner tube, be wound around glass fiber cloth or line, or sheathed glass fibre tubulose fabric, form glass fiber reinforced layer, c. is extruded polyethylene outer tube more finally.
9. the preparation method of fiber-glass reinforced polyethylene composite material tube according to claim 8, is characterized in that: described glass wire and glass fiber cloth are to be wound around at an angle formation glass fiber reinforced layer with polyethylene inner tube axis.
10. the preparation method of fiber-glass reinforced polyethylene composite material tube according to claim 9, is characterized in that: also comprise steps d. outside polyethylene, tube outside is wound around layer of glass enhancement layer again, and e. pushes layer of polyethylene outer tube again; Or steps d and e repetitive cycling are at least one times.
CN201310447756.6A 2013-09-27 2013-09-27 Glass fiber reinforced polyethylene composite material pipe and manufacturing method thereof Pending CN103527862A (en)

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Application Number Priority Date Filing Date Title
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104455791A (en) * 2014-11-26 2015-03-25 河北旺源管业有限公司 Long fiber strip-shaped internally-wrapped type glass fiber wound three-layer composite polyethylene tube and manufacturing method
CN104500867A (en) * 2014-12-09 2015-04-08 华瀚管道系统科技有限公司 Pressure pipe structure and manufacturing method thereof
CN104527143A (en) * 2014-12-18 2015-04-22 河北旺源管业有限公司 Three-layer composite liquid crystal polymer enhanced pipe
CN105218923A (en) * 2015-10-16 2016-01-06 太仓市晨洲塑业有限公司 A kind of weather resistant high density polyethylene(HDPE) water service pipe
CN105333239A (en) * 2015-12-14 2016-02-17 宁波科鑫腐蚀控制工程有限公司 Fused epoxy fiber composite steel pipe and machining method thereof
CN106523806A (en) * 2016-11-23 2017-03-22 江苏金波新材料科技有限公司 Composite polyethylene alloy pipe material and preparation method thereof
CN106515056A (en) * 2016-10-19 2017-03-22 安徽杰蓝特新材料有限公司 Forming method of glass fiber reinforced polyethylene water supply pipe
CN106523801A (en) * 2016-10-19 2017-03-22 安徽杰蓝特新材料有限公司 Glass fiber reinforced polyethylene water feed pipe
CN106764201A (en) * 2016-12-16 2017-05-31 青岛海聚新材料科技有限公司 A kind of enhanced tubing elbow and preparation method thereof
CN107654742A (en) * 2017-09-04 2018-02-02 广州枫叶管业有限公司 Polyethylene pipe
CN109963487A (en) * 2016-11-09 2019-07-02 夏普株式会社 The extension of electric vacuum cleaner
CN113097943A (en) * 2021-03-24 2021-07-09 来安县友鹏交通设备有限公司 Cable protection pipe with multilayer structure and production method thereof

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Publication number Priority date Publication date Assignee Title
US3451433A (en) * 1967-05-24 1969-06-24 Sonoco Products Co Forming tube for glass fibers
GB1527778A (en) * 1975-05-22 1978-10-11 Chase Shawmut Co Electric fuses having a high strength casing
CN2038478U (en) * 1988-07-02 1989-05-31 国家建筑材料工业局南京玻璃纤维研究设计院 Thermoplastic toughened glass pipes and storage tanks
CN1163996A (en) * 1997-04-07 1997-11-05 许道滋 Multi-layer plastic pipe and pipe joint thereof
CN1872538A (en) * 2006-06-14 2006-12-06 赵炳泉 Plastic tubes and pipes enhanced by voluble steel wire, and manufacturing method
CN101418886A (en) * 2008-12-10 2009-04-29 大连宇星净水设备有限公司 Continuous fiber reinforced thermoplastic compound tube
CN201715112U (en) * 2010-06-09 2011-01-19 李志雄 Winding reinforcement type composite pipe material

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3451433A (en) * 1967-05-24 1969-06-24 Sonoco Products Co Forming tube for glass fibers
GB1527778A (en) * 1975-05-22 1978-10-11 Chase Shawmut Co Electric fuses having a high strength casing
CN2038478U (en) * 1988-07-02 1989-05-31 国家建筑材料工业局南京玻璃纤维研究设计院 Thermoplastic toughened glass pipes and storage tanks
CN1163996A (en) * 1997-04-07 1997-11-05 许道滋 Multi-layer plastic pipe and pipe joint thereof
CN1872538A (en) * 2006-06-14 2006-12-06 赵炳泉 Plastic tubes and pipes enhanced by voluble steel wire, and manufacturing method
CN101418886A (en) * 2008-12-10 2009-04-29 大连宇星净水设备有限公司 Continuous fiber reinforced thermoplastic compound tube
CN201715112U (en) * 2010-06-09 2011-01-19 李志雄 Winding reinforcement type composite pipe material

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104455791A (en) * 2014-11-26 2015-03-25 河北旺源管业有限公司 Long fiber strip-shaped internally-wrapped type glass fiber wound three-layer composite polyethylene tube and manufacturing method
CN104500867A (en) * 2014-12-09 2015-04-08 华瀚管道系统科技有限公司 Pressure pipe structure and manufacturing method thereof
CN104527143A (en) * 2014-12-18 2015-04-22 河北旺源管业有限公司 Three-layer composite liquid crystal polymer enhanced pipe
CN105218923A (en) * 2015-10-16 2016-01-06 太仓市晨洲塑业有限公司 A kind of weather resistant high density polyethylene(HDPE) water service pipe
CN105333239A (en) * 2015-12-14 2016-02-17 宁波科鑫腐蚀控制工程有限公司 Fused epoxy fiber composite steel pipe and machining method thereof
CN106515056A (en) * 2016-10-19 2017-03-22 安徽杰蓝特新材料有限公司 Forming method of glass fiber reinforced polyethylene water supply pipe
CN106523801A (en) * 2016-10-19 2017-03-22 安徽杰蓝特新材料有限公司 Glass fiber reinforced polyethylene water feed pipe
CN109963487A (en) * 2016-11-09 2019-07-02 夏普株式会社 The extension of electric vacuum cleaner
CN106523806A (en) * 2016-11-23 2017-03-22 江苏金波新材料科技有限公司 Composite polyethylene alloy pipe material and preparation method thereof
CN106523806B (en) * 2016-11-23 2019-02-26 江苏金波新材料科技有限公司 A kind of composite polyethylene alloy pipe and preparation method thereof
CN106764201A (en) * 2016-12-16 2017-05-31 青岛海聚新材料科技有限公司 A kind of enhanced tubing elbow and preparation method thereof
CN106764201B (en) * 2016-12-16 2018-11-02 青岛海聚新材料科技有限公司 A kind of enhanced tubing elbow and preparation method thereof
CN107654742A (en) * 2017-09-04 2018-02-02 广州枫叶管业有限公司 Polyethylene pipe
CN107654742B (en) * 2017-09-04 2019-10-22 广州枫叶管业有限公司 Polyethylene pipe
CN113097943A (en) * 2021-03-24 2021-07-09 来安县友鹏交通设备有限公司 Cable protection pipe with multilayer structure and production method thereof

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