A kind of cutting machine of Glass tubing
Technical field
The invention belongs to field of mechanical technique, relate to a kind of cutting machine of Glass tubing.
Background technology
In social production life, the application of Glass tubing is very extensive, and it can be applicable to the every field such as electric light source, semi-conductor, optical communication, military project, metallurgy, building materials, chemistry, machinery, electric power, environmental protection.In the prior art, Glass tubing generally can be divided into four kinds: 1, simple glass pipe, as use such as laboratories; 2, glass for chemical equipment-building pipe, conventional thermostability and the good boron glass of erosion resistance are made, transparent, are easy to clean, and resistance to flow is little, cheap; 3, neutral glass pipe; 4, high-boron-silicon glass pipe.
In existing production, Glass tubing is many in the application of making on fluorescent tube, and especially for the fluorescent lamp of illumination at home with intersperse the LED lamp in city, along with the fast development of automobile industry, Glass tubing also more utilizes in the fluorescent tube of using at automobile.The increase greatly of the usage quantity of Glass tubing, also has higher requirement to the working (machining) efficiency of Glass tubing.
In the course of processing of Glass tubing, conventionally longer Glass tubing need to be required to cut into certain length according to the rules, meanwhile, in shorter Glass tubing, need it to cut waste material.In the prior art; people normally adopt glass cutter glass-cutting pipe manually, when the glass-cutting pipe, conventionally can be because of the cutting pressure of glass cutter the excessive Glass tubing that causes broken; not only waste material, also may cause operator's hand injured simultaneously.And the method inefficiency of employing manual cut, be unfavorable for large quantities of processing of Glass tubing, and level of automation is not high.So for those skilled in the art, the cutting machine of developing a kind of Glass tubing is necessary, to improve the working (machining) efficiency of Glass tubing in enterprise.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed a kind of cutting machine of Glass tubing, the cutting machine of this Glass tubing has can be to the feature that Glass tubing cuts and cutting efficiency is high.
Object of the present invention can realize by following technical proposal: a kind of cutting machine of Glass tubing, described Glass tubing one end circumferentially offers along it groove that is annular, it is characterized in that, this cutting machine comprises working plate, described working plate is provided with left motor and the right motor of mutual correspondence, the output shaft of left motor and the output shaft of right motor are all perpendicular with gravity direction, the output shaft of described left motor is towards the output shaft of right motor and both are on same straight line, on the output shaft of described left motor, be fixed with rounded left saw blade, on the output shaft of described right motor, be fixed with rounded right saw blade, between described left saw blade and right saw blade, there is gap, on described working plate, be also provided with rotation axis, described rotation axis parallels with the output shaft of left motor, sheathed and be fixed with left conveyance gear and the right conveyance gear of mutual correspondence on described rotation axis one end, the rotation axis the other end and one can drive the actuating unit of its rotation to be connected, between each teeth of described left conveyance gear and the corresponding teeth of right conveyance gear, be equipped with the cylinder that can rotate, the sidepiece of the output shaft of described rotation axis in left motor, in the gap that the teeth of described left conveyance gear and the teeth of right conveyance gear can form between left saw blade and right saw blade, also sheathed and be fixed with positioning disc on described rotation axis, described positioning disc can snap onto in the groove of described Glass tubing, described left conveyance gear and right conveyance gear top are also provided with respectively left rising pipe and the right rising pipe that is circular-arc, described left rising pipe one end is blind end, the left rising pipe the other end is feed-water end, described right rising pipe one end is blind end, the right rising pipe the other end is feed-water end, the feed-water end of described left rising pipe is all connected with a water supply installation with the feed-water end of right rising pipe, on the body of described left rising pipe, offer the left posticum towards left saw blade, on the body of described right rising pipe, offer the right posticum towards right saw blade.
The cutting machine of this Glass tubing, its principle of work is such, first, Glass tubing is put between two adjacent cylinders, and the toroidal cavity on Glass tubing is snapped onto in the positioning disc on rotation axis, completes installation and the location of Glass tubing; Then, by actuating unit, drive rotation axis to rotate, left conveyance gear and right conveyance gear are and then rotated, thereby the Glass tubing being placed on cylinder also can and then rotate; Then, open left motor and right motor, the Glass tubing on cylinder turns to while contacting with right saw blade with left saw blade, and left saw blade and right saw blade just can cut Glass tubing; Finally, after Glass tubing has cut, utilize the gravity of Glass tubing self to make its detachment roller, and collect with rewinding case.In cutting process, by water supply installation, also can spray water respectively to left saw blade and right saw blade, absorb the powder cutting down from Glass tubing, to it is better reclaimed, but also can cooling left saw blade and right saw blade.Because cylinder is also to rotate, in cutting process, Glass tubing can be followed the rotation of cylinder and rotate, so just can reduce left saw blade and right saw blade presses on the cutting force on Glass tubing, be difficult for making Glass tubing broken easily, improved the cutting stability of Glass tubing, but also realized the automatization cutting of Glass tubing, improved the cutting efficiency of Glass tubing.
In the cutting machine of above-mentioned Glass tubing, on described working plate edge, be fixed with the water-stop sheet that the anti-sealing of energy departs from working plate, described working plate below is detachably provided with water tank, offers some return ports that are connected with water tank on described working plate.Water-stop sheet is conducive to the water flowing out from left rising pipe and right rising pipe to concentrate on working plate, and flow back to water tank by return port, meanwhile, along with the backflow of moisture, also glass powder can be collected in water tank in the backflow unification along with moisture, focus on.Because water tank is to be detachably arranged on working plate, convenient processing glass powder.
In the cutting machine of above-mentioned Glass tubing, described water supply installation comprises into water supervisor and water pump, described water inlet supervisor one end is blind end, the water inlet supervisor the other end is connected with the rising pipe of water pump, the water inlet pipe of described water pump is connected with above-mentioned water tank, on the mouth of pipe of the water inlet pipe of described water pump, be also provided with filtering net, on described water inlet supervisor, offer left connection hole and right communicating aperture, described left connection hole is connected with the feed-water end of above-mentioned left rising pipe, and described right communicating aperture is connected with the feed-water end of above-mentioned right rising pipe.Filtering net can prevent that glass powder is again back in water supervisor under the effect of water pump, causes into water supervisor's obstruction.Filtering net can adopt the materials such as asbestos to make, and this is more difficult for making small glass powder to pass through.
In the cutting machine of above-mentioned Glass tubing, described cylinder adopts elastomeric material to make, in the both ends of the surface of described cylinder, all offer open holes, in described open holes, be all fixed with bearing, in the inner ring of described bearing, be all fixed with installation shaft, described installation shaft is separately fixed in the teeth of left conveyance gear and right conveyance gear.Because cylinder adopts elastomeric material, make, this can increase the frictional coefficient between cylinder and Glass tubing, thereby is difficult for making Glass tubing detachment roller easily, more can keep the stability of Glass tubing cutting in the cutting process of Glass tubing.
In the cutting machine of above-mentioned Glass tubing, described actuating unit comprises carries motor and shaft coupling, described conveying motor is fixed on above-mentioned working plate, and one end of described shaft coupling is connected with carrying the output shaft of motor, and the other end of described shaft coupling is connected with above-mentioned rotation axis.The other end of rotation axis is arranged on mount pad by bearing, by carrying motor and shaft coupling to drive rotation axis to rotate, can make Glass tubing carry in left conveyance gear and right conveyance gear more stable.
In the cutting machine of above-mentioned Glass tubing, on described working plate, be also provided with controller, described controller is connected with water pump with above-mentioned left motor, right motor, conveying motor by circuit respectively.Controller is PLC programmable logic controller or singlechip controller, when opening, carries after motor, carries motor that signal is passed to controller, and controller is opened left motor, right motor and water pump automatically, adopts a key operation convenient and simple.
In the cutting machine of above-mentioned Glass tubing, described left saw blade and right saw blade are also provided with shield cap outward.Shield cap is fixed by screws on working plate, and it can prevent that external impurities from affecting left saw blade and the cutting of right saw blade to Glass tubing.
In the cutting machine of above-mentioned Glass tubing, described water tank inwall is provided with liquid level sensor, on water tank outer wall, be fixed with warning howler one, liquid level sensor is all connected with above-mentioned controller by circuit with warning howler one, the high position probe of described liquid level sensor and the distance between working plate are 2~5cm, and the low level probe of described liquid level sensor and the distance between water tank base plate are 2~5cm.When the low level probe of liquid level sensor senses that liquid level in water tank senses that lower than set(ting)value or a high position for liquid level sensor probe liquid level in water tank is higher than set(ting)value, warning howler one is reported to the police, the color that warning howler shows is simultaneously red, and alert is mended draining to water tank in time.
In the cutting machine of above-mentioned Glass tubing, on described water tank inwall, be also provided with sensor, on water tank outer wall, be also fixed with warning howler two, distance between described sensor distance water tank base plate is 6~10cm, and described sensor is all connected with above-mentioned controller by circuit with warning howler two.When sensor sensing is greater than set(ting)value to the height of glass powder in water tank, warning howler two is reported to the police, and the color that warning howler shows simultaneously be yellow, and alert is processed the glass powder in water tank in time.
In the cutting machine of above-mentioned Glass tubing, described water tank adopts transparent glass material to make, and on the sidepiece of described water tank, offers scale marks.The water tank that adopts glass material to make is conveniently watched water surface elevation and the glass powder height in water tank.
Compared with prior art, the cutting machine of this Glass tubing has following advantage:
1, the present invention realizes the installation of Glass tubing by cylinder, then by positioning disc, realizes the axial location of Glass tubing, can make Glass tubing in cutting process, keep stable, to realize, Glass tubing is stablized to cutting, is difficult for making Glass tubing broken.
2, the present invention can realize water cycle by water supply installation, is not only conducive to the absorption of glass powder, also helps the left saw blade in running order and right saw blade are played to cooling effect.
3, the warning howler in the present invention one and warning howler two have the function of warning, and warning howler one is reported to the police, and alert is mended draining to water tank in time; Warning howler two is reported to the police, and alert is processed the glass powder in water tank in time.
4, because the cylinder between left conveyance gear and right conveyance gear can rotate, Glass tubing also can rotate in the process of cutting between two cylinders, so just can reduce left saw blade and right saw blade presses on the cutting force on Glass tubing, be difficult for making Glass tubing broken easily, improved the cutting stability of Glass tubing.
5, cutting efficiency of the present invention is high, and level of automation is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of facing of the present invention;
Fig. 3 is plan structure schematic diagram of the present invention.
In figure, 1, working plate; 2, left motor; 3, right motor; 4, left saw blade; 5, right saw blade; 6, rotation axis; 7, left conveyance gear; 8, right conveyance gear; 9, cylinder; 10, positioning disc; 11, left rising pipe; 12, right rising pipe; 13, water-stop sheet; 14, water tank; 15, water pump; 16, water inlet supervisor; 17, carry motor; 18, shaft coupling; 19, shield cap; 20, controller; 21, warning howler one; 22, warning howler two; 23, Glass tubing.
Embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1,2 and 3, cutting unit in a kind of glass tubing cutter, comprise working plate 1, working plate 1 is provided with left motor 2 and the right motor 3 of mutual correspondence, the output shaft of the output shaft of left motor 2 and right motor 3 is all perpendicular with gravity direction, the output shaft of left motor 2 is towards the output shaft of right motor 3 and both are on same straight line, on the output shaft of left motor 2, be fixed with rounded left saw blade 4, on the output shaft of right motor 3, be fixed with rounded right saw blade 5, between left saw blade 4 and right saw blade 5, there is gap.On working plate 1, be also fixed with a guide rail paralleling with the output shaft of left motor 2, in guide rail, slide and be provided with slide block one and slide block two, slide block one and slide block two are oppositely arranged, left motor 2 is fixed by screws on slide block one, right motor 3 is fixed by screws on slide block two, the relative movement in guide rail by slide block one and slide block two, thus regulate the spacing of left saw blade 4 and right saw blade 5, cut out the Glass tubing 23 of different lengths, to adapt to process for processing needs.
On working plate 1, be also provided with rotation axis 6, rotation axis 6 parallels with the output shaft of left motor 2, and the sidepiece of the output shaft of rotation axis 6 in left motor 2.Sheathed and be fixed with left conveyance gear 7 and the right conveyance gear 8 of mutual correspondence on rotation axis 6 one end, and this end of rotation axis 6 is arranged on mount pad by bearing, mount pad is fixed on working plate 1, between each teeth of left conveyance gear 7 and the corresponding teeth of right conveyance gear 8, be equipped with the cylinder 9 that can rotate, in the gap that the teeth of the teeth of left conveyance gear 7 and right conveyance gear 8 can form between left saw blade 4 and right saw blade 5; Rotation axis 6 the other ends and one can drive the actuating unit of its rotation to be connected, this actuating unit comprises carries motor 17 and shaft coupling 18, carry motor 17 to be fixed by screws on working plate 1, one end of shaft coupling 18 is connected with carrying the output shaft of motor 17, the other end of shaft coupling 18 is connected with rotation axis 6, by carrying motor 17 and shaft coupling 18 to drive rotation axis 6 to rotate, can make Glass tubing 23 carry in left conveyance gear 7 and right conveyance gear 8 more stable.Also sheathed and be fixed with positioning disc 10 on rotation axis 6, positioning disc 10 is between shaft coupling 18 and left conveyance gear 7, one end of Glass tubing 23 circumferentially offers along it groove that is annular, the width of groove equates with the thickness of positioning disc 10, and positioning disc 10 can snap onto in the groove of Glass tubing 23.Specifically, cylinder 9 is to adopt elastomeric material to make, and all offers open holes in the both ends of the surface of cylinder 9, is all fixed with bearing in open holes, in the inner ring of bearing, be all fixed with installation shaft, installation shaft is separately fixed in the teeth of left conveyance gear 7 and right conveyance gear 8.Because cylinder 9 adopts elastomeric material, make, this can increase the frictional coefficient between cylinder 9 and Glass tubing 23, thereby is difficult for making Glass tubing 23 detachment roller 9 easily, more can keep the stability of Glass tubing 23 cuttings in the cutting process of Glass tubing 23.Because cylinder 9 is also to rotate, in cutting process, Glass tubing 23 can be followed the rotation of cylinder 9 and rotate, so just can reduce left saw blade 4 and right saw blade 5 and press on the cutting force on Glass tubing 23, be difficult for making Glass tubing 23 broken easily, improved the cutting stability of Glass tubing 23, but also realized the automatization cutting of Glass tubing 23, improved the cutting efficiency of Glass tubing 23.
The top of left conveyance gear 7 and right conveyance gear 8 is also provided with respectively left rising pipe 11 and the right rising pipe 12 that is circular-arc, left rising pipe 11 one end are blind end, left rising pipe 11 the other ends are feed-water end, right rising pipe 12 one end are blind end, right rising pipe 12 the other ends are feed-water end, on the body of left rising pipe 11, offer the left posticum towards left saw blade 4, on the body of right rising pipe 12, offer the right posticum towards right saw blade 5.On working plate 1 edge, be fixed with the water-stop sheet 13 that the anti-sealing of energy departs from working plate 1, working plate 1 below is detachably provided with water tank 14, on working plate 1, offer some return ports that are connected with water tank 14, water tank 14 adopts transparent glass material to make, and on the sidepiece of water tank 14, offer scale marks, the water tank 14 that adopts glass material to make is conveniently watched the water surface elevation in water tank 14 and is amassed the glass powder height in water tank 14.Water-stop sheet 13 is conducive to the water flowing out from left rising pipe 11 and right rising pipe 12 to concentrate on working plate 1, and flow back to water tank 14 by return port, meanwhile, along with the backflow of moisture, also glass powder can be collected in water tank 14 in the backflow unification along with moisture, focus on.The below of working plate 1 is provided with a support, on support, be provided with the orthogonal cross bar of four rhizospheres, water tank 14 is rectangular-shaped, and the front-back of water tank 14 and be wherein welded with a positioning block on a side, by preset pieces being placed on wherein three cross bars of support, just can realize the installation of water tank 14, form detachably and fix, convenient processing glass powder.The feed-water end of the feed-water end of left rising pipe 11 and right rising pipe 12 is all connected with a water supply installation, this water supply installation comprises into water supervisor 16 and water pump 15, water inlet supervisor 16 one end are blind end, water inlet supervisor 16 the other ends are connected with the rising pipe of water pump 15, the water inlet pipe of water pump 15 is connected with water tank 14, on the mouth of pipe of the water inlet pipe of water pump 15, be also provided with filtering net, on water inlet supervisor 16, offer left connection hole and right communicating aperture, left connection hole is connected with the feed-water end of left rising pipe 11, and right communicating aperture is connected with the feed-water end of right rising pipe 12.Filtering net can prevent that glass powder is again back in water supervisor 16 under the effect of water pump 15, causes into water supervisor 16 obstruction.Filtering net can adopt the materials such as asbestos to make, and this is more difficult for making small glass powder to pass through.
In the present embodiment, on the outer wall of water tank 14, be also provided with a PLC programmable logic controller 20, this PLC programmable logic controller 20 is connected with left motor 2 by circuit one, by circuit two, be connected with right motor 3, by circuit three, be connected with carrying motor 17, by circuit four, be connected with water pump 15.In the keying time variable control of motor, when opening, carry after motor 17, carry motor 17 signal will be passed to controller 20, instruction control unit 20 is opened left motor 2, right motor 3 and water pump 15 automatically, to realize left motor 2, right motor 3, carry a key of motor 17 and water pump 15 to open, adopt a key operation not only convenient but also simple.A wherein inwall of water tank 14 is provided with liquid level sensor, on water tank 14 outer walls, be fixed with warning howler 1, liquid level sensor is connected with PLC programmable logic controller 20 by circuit five, warning howler 1 is connected with PLC programmable logic controller 20 by circuit six, liquid level sensor has high-order probe and low level probe, the high position probe of liquid level sensor and the distance between working plate 1 are 3cm, and the low level probe of liquid level sensor and the distance between water tank 14 base plates are 3cm.When the low level probe of liquid level sensor senses that liquid level in water tank 14 senses that lower than 3cm or a high position for liquid level sensor probe liquid level in water tank 14 is higher than 3cm, warning howler 1 is reported to the police, the color that warning howler shows is simultaneously red, and alert is mended draining to water tank 14 in time.On water tank 14 inwalls, be also provided with sensor, on water tank 14 outer walls, be also fixed with warning howler 2 22, distance between sensor distance water tank 14 base plates is 8cm, sensor is connected with PLC programmable logic controller 20 by circuit seven, and warning howler 2 22 is connected with PLC programmable logic controller 20 by circuit eight.When sensor sensing is greater than 8cm to the height of glass powder in water tank 14, warning howler 2 22 is reported to the police, and the color that warning howler shows simultaneously be yellow, and alert is processed the glass powder in water tank 14 in time.
More particularly, on working plate 1, be also fixed with the rewinding case of the Glass tubing 23 that a collection cuts down, rewinding case has hopper, the positive front lower place of hopper in left conveyance gear 7 and right conveyance gear 8, when Glass tubing 23 has cut, and under the rotation of rotation axis 6, continue running forward, the teeth of mounting glass pipe 23 slowly change downward state into from the state making progress, Glass tubing 23 just can rely on the gravity of himself to depart from teeth, landing, in hopper, and is finally collected in rewinding case.On working plate 1, be also fixed with a scrap collecting tank, scrap collecting tank is under Glass tubing 23 cut points, and Glass tubing 23 waste materials from left saw blade 4 and under right saw blade 5 saws can be fallen in this scrap collecting tank, thereby conveniently it are focused on.
In the present embodiment, the outer shield cap 19 that is also provided with of left saw blade 4 and right saw blade 5, this shield cap 19 adopts iron sheet material to make, and shield cap 19 is fixed by screws on working plate 1, whole left saw blade 4 and right saw blade 5 are surrounded, to prevent that external impurities from affecting the cutting of left saw blade 4 and 5 pairs of Glass tubings 23 of right saw blade.
The cutting machine of this Glass tubing, its principle of work is such, first, Glass tubing 23 is put between two adjacent cylinders 9, and the toroidal cavity on Glass tubing 23 is snapped onto in the positioning disc 10 on rotation axis 6, completes installation and the location of Glass tubing 23; Then, open and carry motor 17, by carrying motor 17 and shaft coupling 18 to drive rotation axis 6 to rotate, left conveyance gear 7 and right conveyance gear 8 are and then rotated, thereby the Glass tubing 23 being placed on cylinder 9 also can and then rotate; Then, under the order of PLC programmable logic controller 20, left motor 2, right motor 3 and water pump 15 are opened, Glass tubing 23 on cylinder 9 turns to while contacting with right saw blade 5 with left saw blade 4, left saw blade 4 and right saw blade 5 just can cut Glass tubing 23, in cutting process, by left rising pipe 11 and right rising pipe 12, also can spray water respectively to left saw blade 4 and right saw blade 5, the glass powder that absorption cuts down from Glass tubing 23, to it is better reclaimed, but also can cooling left saw blade 4 and right saw blade 5; Finally, after Glass tubing 23 has cut, utilize the gravity of Glass tubing 23 self to make its detachment roller 9, and collect with rewinding case.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used 1 herein, working plate; 2, left motor; 3, right motor; 4, left saw blade; 5, right saw blade; 6, rotation axis; 7, left conveyance gear; 8, right conveyance gear; 9, cylinder; 10, positioning disc; 11, left rising pipe; 12, right rising pipe; 13, water-stop sheet; 14, water tank; 15, water pump; 16, water inlet supervisor; 17, carry motor; 18, shaft coupling; 19, shield cap; 20, controller; 21, warning howler one; 22, warning howler two; 23, the term such as Glass tubing, but do not get rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.