CN101774756B - Automatic ring cutting device for glass tube - Google Patents
Automatic ring cutting device for glass tube Download PDFInfo
- Publication number
- CN101774756B CN101774756B CN2010101020752A CN201010102075A CN101774756B CN 101774756 B CN101774756 B CN 101774756B CN 2010101020752 A CN2010101020752 A CN 2010101020752A CN 201010102075 A CN201010102075 A CN 201010102075A CN 101774756 B CN101774756 B CN 101774756B
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- Prior art keywords
- magnet
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- glass
- cylinder
- bracket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention provides an automatic ring cutting device for a glass tube, which comprises a cylinder base, a cylinder, a guide rail base, guide rails, linear bearings, a bracket, a pinion gear, a rack wheel, a glass cutter, electric magnets I, electric magnets II, a cambered press plate, a stepping motor, a lower bracket, a bearing and the like, wherein two parallel polished rod guide rails are installed on a glass tube production line base through the guide rail base; two linear bearings are fixedly installed on the bracket and are in movable fit with the guide rails; the cylinder is installed on the glass tube production line base through the cylinder base; a piston of the cylinder is installed on the bracket; the stepping motor is installed on the bracket; the pinion gear is installed on the output shaft of the stepping motor; the rack wheel is installed on the bracket through the bearing and is meshed with the pinion gear; the electric magnets I are installed on the rack wheel; the glass cutter is installed on the shaft of the electric magnets I; the lower bracket is welded at one side of the bracket provided with the stepping motor; the two electric magnets II are installed on the lower bracket; and the cambered press plate is installed on the shafts of the electric magnets II. The invention can realize an automatic ring cutting function through a glass tube arranged at the center of the big gear of the device.
Description
Technical field
The present invention relates to a kind of automatic ring cutting device for glass tube, specifically use a cylinder, what a stepper-motor, main devices such as two gears and three blocks of electro-magnet and glass cutter were formed can carry out a kind of device that automatic annular is cut off to the Glass tubing of the different diameter produced.
Background technology
In the last few years, along with the continuous development of green energy resource, the application of solar water heater was on the increase.Topmost parts are exactly hot-water line in the solar water heater.According to statistics, the output of medium-sized 1 year hot-water line of solar water heating pipe factory promptly reaches more than 5,000 ten thousand.Along with the progressively transfer worldwide of this high energy consumption industry, China has become maximum in the world solar water heating pipe producing country.Because this industry is labor-intensive industry, so the level of automation of each link of its production is very low, in a lot of operations still based on manual operations.Even have the part operation to realize automated operation, but its precision etc. are still very low.The cut-out operation of picture solar energy glass pipe, now general being still with cold water sprayed, and the mode that weight strikes off is carried out, and causes the cutting mouth out-of-shape, and having on the length has bigger surplus, causes very big cut-out sum of errors waste.Therefore, this operation press for a kind of can be efficiently, accurately, can make Glass tubing otch rule, neat cutting unit.
Summary of the invention
At above-mentioned deficiency, the invention provides a kind of automatic ring cutting device for glass tube.
The present invention realizes by following technology:
This device is made up of air cylinder base, cylinder, guiderail base, guide rail, linear bearings, support, pinion(gear), master wheel, glass cutter, electro-magnet I, electro-magnet II, arc pressuring plate, stepper-motor, lower bracket, bearing etc., it is characterized in that: two parallel guide rails are installed on the Production of Glass line by guiderail base, two linear bearingss are fixedly mounted on the support, and are movingly together with guide rail; Cylinder is installed on the Production of Glass line by air cylinder base, the piston of cylinder is rack-mount, stepper-motor is rack-mount, pinion(gear) is installed on the output shaft of stepper-motor, master wheel is rack-mount by bearing, master wheel and pinion, electro-magnet I is installed on the master wheel, glass cutter is installed on the axle of electro-magnet I, lower bracket is welded in the side that stepper-motor is installed on the support, two electro-magnet II are installed on the both sides of lower bracket, and arc pressuring plate is installed on the axle of electro-magnet II.
Before cutting, the piston of cylinder is in retracted mode, and the air pressure of two gas ports of cylinder is in isobaric free state at this moment.When the length of Glass tubing reaches the regulation Cutting Length, the Controlling System of this device makes electro-magnet I action, the shaft extension of electro-magnet I goes out, the glass cutter that is installed on the electro-magnet I axle is contacted with Glass tubing, simultaneously, two electro-magnet II actions are depressed arc pressuring plate, be close on the Glass tubing, at this moment the frictional force drive support by Glass tubing and arc pressuring plate moves along with moving of Glass tubing on guide rail.At this moment, the stepper-motor rotation, drive the master wheel rotation by the pinion(gear) that is installed on the step motor shaft, master wheel is installed together by bearing and support, the outer ring of bearing is fixedly mounted on the support, and inner ring is fixedly mounted on the master wheel, thereby master wheel on the one hand can be along with support moves on the Glass tubing outbound course, can drive simultaneously electro-magnet I and glass cutter again and move along the circumferential direction of Glass tubing under the driving of stepper-motor, realization is to the ring cutting of Glass tubing.After master wheel rotates a circle, promptly finish ring cutting to Glass tubing.At this moment, the inlet gas supercharging of the rear end of cylinder ejects the piston of cylinder fast.Because the piston rod and the support of cylinder are fixed together, thereby cause entire bracket to move ahead fast, this moment is because the effect of electro-magnet II, arc pressuring plate still is pressed on the Glass tubing that is cut off, thereby the Glass tubing that causes being cut off also travels forward fast, thereby Glass tubing is broken away from from ring cutting.Then, glass cutter is regained in electro-magnet I action, and under the drive of stepper-motor, master wheel drives in the wrong direction a week, and support is got back to original position under the effect of cylinder, the end of processing of a cutting.Said process, constantly recirculation realizes the automatic ring cutting to Glass tubing.Electro-magnet I is adjustable in the installation site that master wheel directly makes progress, to adapt to the cutting to the Glass tubing of different diameter.
The present invention can realize the automatic ring cutting function to the Glass tubing by the device center, improves at the equipment of comparing present widespread usage under the situation of cutting efficiency, has improved the regularity of rings cut, has improved the yield rate of material, has reduced waste.
Description of drawings
Accompanying drawing is a structural principle synoptic diagram of the present invention.
Among Fig. 1,1 air cylinder base, 2 cylinders, 3 guiderail bases, 4 guide rails, 5 linear bearingss, 6 supports, 7 pinion(gear)s, 8 master wheels, 9 glass cutters, 10 electro-magnet I, 11 electro-magnet II, 12 arc pressuring plates;
Among Fig. 2,13 stepper-motors, 14 lower brackets, 15 bearings;
Fig. 3 is the axonometric drawing of support;
Fig. 4 is the axonometric drawing of master wheel;
Fig. 5 is the axonometric drawing of lower bracket.
Embodiment
Embodiment: a kind of automatic ring cutting device for glass tube, form by air cylinder base 1, cylinder 2, guiderail base 3, guide rail 4, linear bearings 5, support 6, pinion(gear) 7, master wheel 8, glass cutter 9, electro-magnet I10, electro-magnet II11, arc pressuring plate 12, stepper-motor 13, lower bracket 14, bearing 15, it is characterized in that: two parallel guide rails 4 are installed on the Production of Glass line pedestal by guiderail base 3, two linear bearingss 5 are fixedly mounted on the support 6, and are movingly with guide rail 4; Cylinder 2 is installed on the Production of Glass line pedestal by air cylinder base 1, the piston of cylinder 2 is installed on the support 6, stepper-motor 13 is installed on the support 6, pinion(gear) 7 is installed on the output shaft of stepper-motor 13, master wheel 8 is installed on the support 6 by bearing 15, master wheel 8 and pinion(gear) 7 engagements, electro-magnet I10 is installed on the master wheel 8, glass cutter 9 is installed on the axle of electro-magnet I10, lower bracket 14 is welded in the side that stepper-motor 13 is housed on the support 6, two electro-magnet II11 are installed on the both sides of lower bracket 14, arc pressuring plate 12 is installed on the axle of electro-magnet II11, electro-magnet I10 can regulate the radially installation site on master wheel 8, to adapt to the automatic ring cutting to the Glass tubing of different diameter.
During device busy, be in retracted mode at the piston that cuts front air cylinder 2, the air pressure of two gas ports of cylinder 2 is in isobaric free state at this moment.When the length of Glass tubing reaches the Cutting Length of regulation, the Controlling System of this device makes electro-magnet I10 action, the shaft extension of electro-magnet I10 goes out, the glass cutter 9 that is installed on the electro-magnet I10 axle is contacted with Glass tubing, simultaneously, two electro-magnet II11 actions are depressed arc pressuring plate 12, be close on the Glass tubing, at this moment the frictional force drive support 6 by Glass tubing and arc pressuring plate 12 moves along with moving of Glass tubing on two guide rails 4.At this moment, stepper-motor 13 rotations, drive master wheels 8 rotations by the pinion(gear) 7 that is installed on 13 of the stepper-motors, master wheel 8 is installed together by bearing 15 and support 6, the outer ring of bearing 15 is fixedly mounted on the support 6, inner ring is fixedly mounted on the master wheel 8, thereby master wheel 8 on the one hand can be along with support 6 moves on the Glass tubing outbound course, can drive simultaneously electro-magnet I10 and glass cutter 9 again and move along the circumferential direction of Glass tubing under the driving of stepper-motor 13, realization is to the ring cutting of Glass tubing.After master wheel 8 rotates a circle, promptly finish ring cutting to Glass tubing, at this moment, the inlet gas supercharging of the rear end of cylinder 2 ejects the piston of cylinder 2 fast.Because the piston rod and the support 6 of cylinder 2 are fixed together, thereby cause entire bracket 6 to move ahead fast, this moment is because the effect of electro-magnet II11, arc pressuring plate 12 still is pressed on the Glass tubing that is cut off, thereby the Glass tubing that causes being cut off also travels forward fast, thereby Glass tubing is broken away from from ring cutting.Then, glass cutter 9 is regained in electro-magnet I10 action, and under the drive of stepper-motor 13, master wheel 8 drives in the wrong direction a week, and support 6 is got back to original position under the effect of cylinder 2, the end of processing of a cutting.The continuous recirculation of said process realizes the automatic ring cutting to Glass tubing.
Claims (2)
1. automatic ring cutting device for glass tube, form by air cylinder base, cylinder, guiderail base, guide rail, linear bearings, support, pinion(gear), master wheel, glass cutter, electro-magnet I, electro-magnet II, arc pressuring plate, stepper-motor, lower bracket, bearing etc., it is characterized in that: two parallel guide rails are installed on the Production of Glass line pedestal by guiderail base, two linear bearingss are fixedly mounted on the support, and are movingly with guide rail; Cylinder is installed on the Production of Glass line pedestal by air cylinder base, the piston of cylinder is rack-mount, stepper-motor is rack-mount, pinion(gear) is installed on the output shaft of stepper-motor, master wheel is rack-mount by bearing, master wheel and pinion, electro-magnet I is installed on the master wheel, glass cutter is installed on the axle of electro-magnet I, lower bracket is welded in the side that stepper-motor is housed on the support, two electro-magnet II are installed on the lower bracket, and arc pressuring plate is installed on the axle of electro-magnet II.
2. a kind of automatic ring cutting device for glass tube according to claim 1 is characterized in that: described electro-magnet I can regulate the radially installation site on master wheel, to adapt to the automatic ring cutting function to the Glass tubing of different diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101020752A CN101774756B (en) | 2010-01-28 | 2010-01-28 | Automatic ring cutting device for glass tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101020752A CN101774756B (en) | 2010-01-28 | 2010-01-28 | Automatic ring cutting device for glass tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101774756A CN101774756A (en) | 2010-07-14 |
| CN101774756B true CN101774756B (en) | 2011-10-26 |
Family
ID=42511377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101020752A Expired - Fee Related CN101774756B (en) | 2010-01-28 | 2010-01-28 | Automatic ring cutting device for glass tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101774756B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103524027B (en) * | 2013-10-21 | 2015-07-29 | 浙江罗丹照明电器有限公司 | A kind of cutting machine of Glass tubing |
| CN105461205B (en) * | 2015-12-25 | 2017-10-31 | 重庆兴宝兴玻璃制品有限公司 | Glass tube cutter device |
| CN108127509A (en) * | 2017-12-18 | 2018-06-08 | 中国航发贵州黎阳航空动力有限公司 | It is a kind of to be used for the glass evacuated cutter device regulated and cutting method |
| CN108393529A (en) * | 2018-05-09 | 2018-08-14 | 新昌县大雄锻造有限公司 | A kind of large-scale steel pipe cutter device |
| CN109038181A (en) * | 2018-06-21 | 2018-12-18 | 安徽省亿嘉弘电器有限公司 | Ring cutting device is used in a kind of processing of automotive wire bundle |
| CN109226873B (en) * | 2018-11-28 | 2020-08-04 | 徐州诚凯知识产权服务有限公司 | Thin-wall pipe circular cutting mechanism suitable for different wall thicknesses |
| CN109773854B (en) * | 2019-01-24 | 2021-07-13 | 国网山东省电力公司泰安供电公司 | Cable protection pipe cutting device |
| CN111018324B (en) * | 2020-03-04 | 2020-07-24 | 江苏琳琅玻璃制品有限公司 | Cutting device for glass tube |
| CN111745717B (en) * | 2020-06-24 | 2022-06-10 | 李海余 | Scrap tire cutting device |
| CN112676489B (en) * | 2020-12-17 | 2023-12-01 | 衢州学院 | Cable cutting device in large-diameter wire harness processing |
| CN114843948B (en) * | 2022-05-25 | 2024-02-09 | 山东岱盟电力工程咨询有限公司 | Power cable stripping device |
-
2010
- 2010-01-28 CN CN2010101020752A patent/CN101774756B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101774756A (en) | 2010-07-14 |
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| C14 | Grant of patent or utility model | ||
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Owner name: SHANDONG LIAOCHENG DAVID LASER SCIENCE + TECHNOLOG Free format text: FORMER OWNER: SHANDONG CONSTRUCTION UNIVERSITY Effective date: 20130417 |
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Effective date of registration: 20130417 Address after: 252000, No. four, No. 10, Fenghuang Industrial Park, Shandong, Liaocheng Patentee after: SHANDONG LIAOCHENG DAVID LASER SCIENCE & TECHNOLOGY CO., LTD. Address before: 250014 No. 96 Lishan Road, Lixia District, Shandong, Ji'nan Patentee before: Shandong Construction University |
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Granted publication date: 20111026 Termination date: 20150128 |
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