CN103521751A - Method for machining metal matrix thin-wall diamond bit - Google Patents
Method for machining metal matrix thin-wall diamond bit Download PDFInfo
- Publication number
- CN103521751A CN103521751A CN201310443852.3A CN201310443852A CN103521751A CN 103521751 A CN103521751 A CN 103521751A CN 201310443852 A CN201310443852 A CN 201310443852A CN 103521751 A CN103521751 A CN 103521751A
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- China
- Prior art keywords
- heating
- carried out
- sintering
- medium frequency
- punching
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Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 7
- 239000010432 diamond Substances 0.000 title claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 6
- 239000002184 metal Substances 0.000 title claims abstract description 6
- 239000011159 matrix material Substances 0.000 title abstract description 8
- 238000003754 machining Methods 0.000 title abstract 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000005245 sintering Methods 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims abstract description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 4
- 239000010941 cobalt Substances 0.000 claims abstract description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims abstract description 4
- 239000010949 copper Substances 0.000 claims abstract description 4
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 4
- 239000011572 manganese Substances 0.000 claims abstract description 4
- 239000000080 wetting agent Substances 0.000 claims abstract description 4
- 238000003672 processing method Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 2
- 229940057995 liquid paraffin Drugs 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 1
- 229910001573 adamantine Inorganic materials 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Earth Drilling (AREA)
Abstract
A method for machining metal matrix thin-wall diamond bit is characterized in that (1) the components of a formula comprise, by weight, 50%-80% of copper, 2%-15% of tin, 1%-5% of iron, 0.5%-10% of manganese and 5%-40% of cobalt, liquid paraffin accounts for 0.3%-1% of needed power by weight is used as forming wetting agents, and the amount of diamond is determined according to needed concentration; (2) when heating is carried out for sintering, a medium frequency heating induction coil is arranged on a die of the powder part and is arranged in a pressing machine. Temperature is set at 600 DEG C to 900 DEG C, intermittent type induction heating is carried out on the connecting portion of the sintering powder and a base body, pressurization is slowly carried out when the temperature reaches around 500 DEG C until the final pressure reaches 100mpa., the sintering is completed, demolding is carried out after natural cooling, and subsequent machining is carried out. When a drill bit machined through the method is actually used on a punching machine, the times of blade repair by using a repair sheet is reduced, punching efficiency is improved by 15%, continuous punching performance on the punching machine with 5000 revolutions per minute is stable, and the service life is prolonged by 30%.
Description
Technical field
The present invention relates to a kind of manufacture method of metallic bond thin faced bit, in particular for processing the processing of the hollow boring bit of hard brittle material.
Background technology
At present; the processing and fabricating method of metal-base diamond drill bit is to adopt intermediate frequency furnace or resistance furnace hot pressed sintering in protective atmosphere to make; in intermediate frequency furnace and resistance furnace sintering circuit, there is most of heat to be used for heating mould and steel matrix; to make the temperature of whole system reach the temperature of powder sintering; heat time is longer; not only energy consumption is large, and heating process can make adamantine strength decreased affect serviceability for a long time, and single drill bit compacting economic benefit of this manufacture method is low.Has and use high-frequency induction welder hot briquetting, but the bonding agent matrix formula that this technique contains low-melting-point metal (tin, zinc etc.) to some is unfavorable, cause run material and pore many.
Summary of the invention
The present invention is that the technical scheme that solution the problems of the prior art adopt is:
1. formula components and part by weight thereof are: copper 50 ~ 80%, tin 2 ~ 15%, iron 1 ~ 5%, manganese 0.5 ~ 10%, cobalt 5 ~ 40%; Use the atoleine of 0.3% ~ 1% ratio of required powder overall weight as moulding wetting agent, diamond is determined according to the concentration of needs.
2. during heat-agglomerating, heating in medium frequency induction coil is placed in the mould place of powder section, is placed in press.Design temperature is 600 ~ 900 degrees Celsius, and sintering powder and matrix junction are carried out to batch (-type) eddy-current heating, and temperature arrives about 500 degrees Celsius and starts slowly pressurization, and final pressure reaches 100mpa. sintering to be completed, and carries out follow-up machined after natural cooling and demolding.
The specific embodiment
Ingredients by weight ratio is: copper 50 ~ 80%, tin 2 ~ 15%, iron 1 ~ 5%, manganese 0.5 ~ 10%, the matrix formula of cobalt 5 ~ 40%, is used the atoleine of 0.3% ~ 1% ratio of required powder overall weight as moulding wetting agent, and diamond is 60/70 granularity, concentration is 100%, then carries out the operation such as preparation, filler and mould assembling, sintering hot pressing, finished product inspection during manufacture warehouse-in of mixing, matrix and the mould of material.When heat-agglomerating, heating in medium frequency induction coil is placed in the mould place of powder section, is placed in press.Design temperature is 850 degrees Celsius, and sintering powder and matrix junction are carried out to batch (-type) eddy-current heating, and temperature arrives about 500 degrees Celsius and starts slowly pressurization, and final pressure reaches 100mpa.
Product effect: the drill bit of said method processing during actual use, has reduced to use and repaired the number of times that sheet is repaiied sword on puncher, and perforating efficiency has improved 15%, on the drilling machine of 5000 revs/min, the stable performance of punching continuously, the life-span has improved 30%.
Claims (3)
1. the processing method of a Metal Substrate thin faced bit, it is characterized in that: in metal bond formula, each composition weight ratio is: copper 50 ~ 80%, tin 2 ~ 15%, iron 1 ~ 5%, manganese 0.5 ~ 10%, cobalt 5 ~ 40%, is used the atoleine of 0.3% ~ 1% ratio of required powder overall weight as moulding wetting agent, and diamond is determined according to the concentration of needs; Hot-forming with the pressure of 100mpa left and right while using Medium frequency induction intermittent-heating to 600 ~ 900 degree Celsius.
2. according to the processing method described in claim 1, it is characterized in that the sintering process of drill bit is used Medium frequency induction coil heats, heating in medium frequency induction coil is placed in the mould place heating of powder section, and the mode of heating is intermittent-heating.
3. according to the processing method described in claim 1, it is characterized in that the mode of using slowly heating in hot pressing of drill bit is to final pressure 100MPA.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443852.3A CN103521751A (en) | 2013-09-26 | 2013-09-26 | Method for machining metal matrix thin-wall diamond bit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443852.3A CN103521751A (en) | 2013-09-26 | 2013-09-26 | Method for machining metal matrix thin-wall diamond bit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103521751A true CN103521751A (en) | 2014-01-22 |
Family
ID=49924302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310443852.3A Pending CN103521751A (en) | 2013-09-26 | 2013-09-26 | Method for machining metal matrix thin-wall diamond bit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103521751A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084898A (en) * | 2014-06-30 | 2014-10-08 | 秦皇岛市道天高科技有限公司 | Ultrahard abrasive tool manufacturing method |
| CN104162674A (en) * | 2014-07-22 | 2014-11-26 | 铜陵长江金刚石工具有限责任公司 | Method for manufacturing copper-iron-based diamond cutter teeth |
| CN104759624A (en) * | 2015-03-18 | 2015-07-08 | 绍兴文理学院 | Cutter abrasion repairing method |
| CN105364064A (en) * | 2015-10-28 | 2016-03-02 | 武汉万邦激光金刚石工具股份有限公司 | Metallic bond diamond block steel mold heating and molding method |
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| CN1300653A (en) * | 2000-12-08 | 2001-06-27 | 张绍和 | Dual-cutting diamond bit |
| US6273082B1 (en) * | 1991-06-10 | 2001-08-14 | Ultimate Abrasive Systems, L.L.C. | Abrasive cutting tool |
| US20060231293A1 (en) * | 2005-04-14 | 2006-10-19 | Ladi Ram L | Matrix drill bits and method of manufacture |
| CN101934501A (en) * | 2010-08-26 | 2011-01-05 | 郑州磨料磨具磨削研究所 | Self-propagating sintering metal-bonded diamond grinding wheel and preparation method thereof |
| WO2011108959A2 (en) * | 2010-03-01 | 2011-09-09 | The Federal State Educational Institution Of The Higher Professional Education "National University Of Science And Technology "Misis" | Copper based binder for the fabrication of diamond tools |
| CN102600928A (en) * | 2012-02-29 | 2012-07-25 | 中国地质大学（北京） | Inserted tooth hammer of crushing machine and preparation method thereof |
| CN103008670A (en) * | 2011-09-20 | 2013-04-03 | 肖云捷 | Novel geological drill and manufacturing method |
-
2013
- 2013-09-26 CN CN201310443852.3A patent/CN103521751A/en active Pending
Patent Citations (7)
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|---|---|---|---|---|
| US6273082B1 (en) * | 1991-06-10 | 2001-08-14 | Ultimate Abrasive Systems, L.L.C. | Abrasive cutting tool |
| CN1300653A (en) * | 2000-12-08 | 2001-06-27 | 张绍和 | Dual-cutting diamond bit |
| US20060231293A1 (en) * | 2005-04-14 | 2006-10-19 | Ladi Ram L | Matrix drill bits and method of manufacture |
| WO2011108959A2 (en) * | 2010-03-01 | 2011-09-09 | The Federal State Educational Institution Of The Higher Professional Education "National University Of Science And Technology "Misis" | Copper based binder for the fabrication of diamond tools |
| CN101934501A (en) * | 2010-08-26 | 2011-01-05 | 郑州磨料磨具磨削研究所 | Self-propagating sintering metal-bonded diamond grinding wheel and preparation method thereof |
| CN103008670A (en) * | 2011-09-20 | 2013-04-03 | 肖云捷 | Novel geological drill and manufacturing method |
| CN102600928A (en) * | 2012-02-29 | 2012-07-25 | 中国地质大学（北京） | Inserted tooth hammer of crushing machine and preparation method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 小口径钻进技术学习班: ""第二讲 金刚石钻头及扩孔器制造工艺"", 《煤田地质与勘探》, no. 5, 28 October 1977 (1977-10-28), pages 91 - 116 * |
| 曲志平: ""胎体组成在凿岩工具生产中对金刚石镶嵌性能的影响"", 《中国物资再生》, no. 12, 31 December 1997 (1997-12-31), pages 7 - 9 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084898A (en) * | 2014-06-30 | 2014-10-08 | 秦皇岛市道天高科技有限公司 | Ultrahard abrasive tool manufacturing method |
| CN104162674A (en) * | 2014-07-22 | 2014-11-26 | 铜陵长江金刚石工具有限责任公司 | Method for manufacturing copper-iron-based diamond cutter teeth |
| CN104759624A (en) * | 2015-03-18 | 2015-07-08 | 绍兴文理学院 | Cutter abrasion repairing method |
| CN105364064A (en) * | 2015-10-28 | 2016-03-02 | 武汉万邦激光金刚石工具股份有限公司 | Metallic bond diamond block steel mold heating and molding method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Economic and Technological Development Zone, Jing River in Hebei province Qinhuangdao City No. 6 066004 Applicant after: Qinhuangdao Xingsheng Technology Co., Ltd. Address before: 066004 1 Miluo Road, Qinhuangdao Development Zone, Hebei Province Applicant before: Qinhuangdao Xingsheng Technology Co., Ltd. |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140122 |