Summary of the invention
For the deficiencies in the prior art part, the invention provides a kind of pipeline hoop butt welded joint X-ray production apparatus conveying positioning exposure apparatus, X-ray production apparatus can be transported to the center that pipeline girth weld to be checked is vertically opposite by this device exactly, observed by monitor screen, exposure ring is precisely directed to girth joint to be checked, completes transillumination of high-quality hoop。
In order to solve above-mentioned technical problem, present invention employs following technical scheme:
Pipeline hoop butt welded joint X-ray production apparatus conveying positioning exposure apparatus, including body part, body part and push rod;
Described body part includes vehicle body, wheel, front support and rear support;The both sides, front and back of described vehicle body are respectively provided with wheel, arranging front support in the front end of vehicle body, arrange rear support in the rear end of vehicle body, the top of described front support and rear support arranges inner groovy, the rear end of described vehicle body arranges adapter end, and one end of described push rod is connected with adapter end;
X-ray production apparatus to be conveyed is arranged on the inner groovy of front support and rear support;
Described body part includes ring after anchor ear band front ring, anchor ear band, anchor ear band cross-arm, laser positioning mechanism and Camera Positioning mechanism;Described anchor ear is enclosed within the front end of X-ray production apparatus to be conveyed with front ring, and after described anchor ear band, ring set is in the rear end of X-ray production apparatus to be conveyed, and anchor ear band front ring is connected by anchor ear band cross-arm with ring after anchor ear band;Described laser positioning mechanism includes laser instrument positioning pipe, and laser instrument to be installed is arranged in laser instrument positioning pipe, and described laser instrument positioning pipe is spindle rotationally arranged in anchor ear band front ring, and the two ends of described laser instrument positioning pipe are respectively equipped with adjusting bolt up and down;Described Camera Positioning mechanism includes video camera fixed cover, and described video camera fixed cover is spindle rotationally arranged in anchor ear band front ring。
As a preferred embodiment of the present invention, described laser positioning mechanism also includes overcoat I and inner sleeve I, overcoat I is fixed on laser instrument positioning pipe, the central axis of the centrage of overcoat I and laser instrument positioning pipe, described inner sleeve I is fixed in anchor ear band front ring, the centrage of inner sleeve I and the anchor ear central axis with front ring, described inner sleeve I is inserted in overcoat I and rotatably coordinates with overcoat I。
Another kind of preferred version as the present invention, described Camera Positioning mechanism also includes overcoat II and inner sleeve II, overcoat II is fixed on video camera fixed cover, the central axis of the centrage of overcoat II and video camera fixed cover, described inner sleeve II is fixed in anchor ear band front ring, the centrage of inner sleeve II and the anchor ear central axis with front ring, described inner sleeve II is inserted in overcoat II and rotatably coordinates with overcoat II。
As another preferred version of the present invention, described push rod includes straight joint and at least two pipeline sections, and adjacent two pipeline sections are connected by straight joint。
As a modification of the present invention scheme, the both sides of described vehicle body are respectively arranged to the dead ring of fixing X-ray production apparatus to be conveyed。
As the another kind of improvement project of the present invention, after described anchor ear band, ring is provided with the patch panel being easy to X-ray production apparatus wiring, and anchor ear is provided with the video camera wiring being easy to video camera wiring and controls end with cross-arm。
Scheme as a further improvement on the present invention, the rear end of described vehicle body is provided with safety rope fixing hole and cable fixing hole。
Compared with prior art, present invention have the advantage that
1, compared with method of passing through inside with conventional double-walled list shadow, scanning thickness reduces half, transillumination focal length reduces half, and changes circumferential weld repeatedly transillumination is a transillumination, and the large-diameter thick-walled pipeline hoop butt welded joint that cannot implement ray detection before making can quick flexible examinations effectively。Detection efficiency at least improves more than five times, and detection quality is improved conscientiously, and radiation dose reduces by more than 50%。
2, compared with semi-automatic pipeline center exposure device, weight is only 1/10th of the latter, operated from original many people and become two people and operate, testing cost significantly reduces, and detects long distance pipeline (DN400~DN1500) hoop butt welded joint for X ray, especially provides a kind of effective practical detecting device for transition at night testing stand blank pipe corridor pipeline hoop butt welded joint;Without charging, effective detection time is restricted unlike Automanual Center exposure device;Fast assembling and disassembling, easy and simple to handle, detection efficiency on average improves 30%。
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail。
As it is shown in figure 1, pipeline hoop butt welded joint X-ray production apparatus conveying positioning exposure apparatus, including body part, body part and push rod。
As shown in Figure 2,3, body part includes vehicle body 1, wheel 2, front support 3 and rear support 6 to body part。The both sides, front and back of vehicle body 1 are respectively provided with wheel 2, in the front end of vehicle body 1, front support 3 is set, rear support 6 is set in the rear end inner groovy of vehicle body 1, front support 3 and rear support 6 arrange rubber blanket 4, the rear end of vehicle body 1 arranges adapter end 9, adapter end 9 is installed on the position, axis, end of vehicle body 1, and under its profile, tangent line is concordant with the bottom margin of vehicle body 1, and one end of push rod is connected with adapter end 9。X-ray production apparatus 19 to be conveyed is arranged in front support 3 and rear support 6, being arranged on the rubber blanket 4 in rear support in conjunction with protuberance of X-ray production apparatus 19, the front of X-ray production apparatus 19 is pressed in front support 3 by rubber blanket 4, adjust front support 3 or the discrepancy in elevation of rear support 6 with rubber blanket 4, make axis and the plane-parallel of X-ray production apparatus 19。The both sides of vehicle body 1 are respectively arranged to the dead ring 5 of fixing X-ray production apparatus 19 to be conveyed, are tightly connected with body part by X-ray production apparatus 19 by dead ring 5 with high-tension elastic band。
As shown in Figure 4, body part includes ring 13 after anchor ear band front ring 15, anchor ear band, anchor ear band cross-arm 14, laser positioning mechanism and Camera Positioning mechanism to body part。Anchor ear is enclosed within the front end of X-ray production apparatus 19 to be conveyed with front ring 15, and after anchor ear band, ring 13 is enclosed within the rear end of X-ray production apparatus 19 to be conveyed, and anchor ear band front ring 15 is connected by anchor ear band cross-arm 14 with ring after anchor ear band 13。After anchor ear band front ring 15, anchor ear band, ring 13 and anchor ear band cross-arm 14 are fastenedly connected with X-ray production apparatus 19, and anchor ear is with cross-arm 14 axis 0 position through the positive upper end of exposure device。In the focal position, the mark center of circle, both ends of X-ray production apparatus 19, i.e. centre mark 12, as shown in Figure 5。
As shown in Figure 6, laser positioning mechanism includes laser instrument positioning pipe 18, overcoat I 25 and inner sleeve I 26 to the structure of laser positioning mechanism。Laser instrument to be installed is arranged in laser instrument positioning pipe 18, overcoat I 25 is fixed on laser instrument positioning pipe 18, the central axis of the centrage of overcoat I 25 and laser instrument positioning pipe 18, inner sleeve I 26 is fixed in anchor ear band front ring 15, the centrage of inner sleeve I 26 and the anchor ear central axis with front ring 15, inner sleeve I 26 is inserted in overcoat I 25 and rotatably coordinates with overcoat I 25, laser instrument positioning pipe 18 is spindle rotationally arranged in anchor ear band front ring 15 by overcoat I 25 and inner sleeve I 26, the two ends of laser instrument positioning pipe 15 are respectively equipped with adjusting bolt 20 up and down, the beam axis being made the laser instrument being arranged in laser instrument positioning pipe 15 by adjusting bolt 20 does 0 °~90 ° rotations, rotated in overcoat I 25 by inner sleeve I 26, laser instrument is made arbitrarily angled to be adjusted along required, arbitrarily angled it is fastened and fixed along required with clamping screw 29 after adjustment。
The structure of Camera Positioning mechanism is as it is shown in fig. 7, Camera Positioning mechanism includes video camera fixed cover 21, overcoat II 27 and inner sleeve II 28。Overcoat II 27 is fixed on video camera fixed cover 21, the central axis of the centrage of overcoat II 27 and video camera fixed cover 21, inner sleeve II 28 is fixed in anchor ear band front ring 15, the centrage of inner sleeve II 28 and the anchor ear central axis with front ring 15, inner sleeve II 28 is inserted in overcoat II 27 and rotatably coordinates with overcoat II 27, and video camera fixed cover 21 is spindle rotationally arranged in anchor ear band front ring 15 by overcoat II 27 and inner sleeve II 28。Camera Positioning mechanism is arranged on the appropriate parallel position place of laser positioning mechanism side, it is ensured that video camera along arbitrarily angled rotation within the scope of 0 °~90 °, can be fastened and fixed with clamping screw 30 after rotateing in place。
The structure of push rod is as shown in Figure 8, push rod includes straight joint 24 and at least two pipeline sections 23, adjacent two pipeline sections 23 are connected by straight joint 24, pipeline section 23 is made by having certain external diameter, wall thickness, the rustless steel of length or titanium alloy tube, adopting threaded dismounting piecemeal by straight joint 24, extensible is to 36m。After anchor ear band, ring 13 is provided with the patch panel 16 being easy to X-ray production apparatus 19 wiring, and anchor ear is provided with the video camera wiring being easy to video camera wiring and controls end 17 with cross-arm 14。The rear end of vehicle body 1 is provided with safety rope fixing hole 10 and cable fixing hole 11, adopt soft and solid cord as safety rope, the length of safety rope is not less than the length of push rod, fasten on safety rope fixing hole 10, with cable static line, cable termination is fixed on cable fixing hole 11, it is prevented that coming off in use procedure。
Laser instrument can only be made to horizontally rotate in the horizontal plane through beam axis place, the position of the anchor point of location light beam projection be can be observed by video camera, measure the distance regulated when beam axis is positioned at vertical vertical plane from center of circle focus axis, measure any two axial lines position of intersecting point of the beam axis distance from the overexposure ring of light 22 place plane。Internal diameter according to the pipeline to be checked pipeline of 400 millimeters (internal diameter be not less than), calculates and appears the chord length that beam axis horizontal plane intersects with inner-walls of duct cross section to be checked, is just going up correspondence position add and subtract cushion block exposing ring 22, making location laser axis intersect with spacer pad。The initiating terminal of Steel Ruler is placed in the luminous point place on cushion block, Steel Ruler is placed in the horizontal plane at exposure ring 22 place plane and beam axis place, measure the position of half chord length, the beam axis luminous point of laser instrument is projected this position, is fastened the position of laser instrument by clamping screw 29。Video camera is directed at light point area, fastens camera position by clamping screw 30。Regulate body part positional precision in body part, be tightly coupled fixing with high-tension elastic band。With push rod, car body and body thereon being pushed pipeline to be checked, check the registration regulating body axis with central axis, error is in prescribed limit。With push rod, this car body and body thereon are delivered to weld bond to be checked, by video camera, when monitor screen being observed, luminous point projects on given girth joint, it is ensured that exposure ring 22 is vertically opposite with tested girth joint, and body axis and central axis essentially coincide。
The laser instrument being arranged in laser instrument positioning pipe 18 is regulated fixing by assigned direction。The video camera being arranged in video camera fixed cover 21 is regulated by assigned direction fixing, makes the beam axis that laser instrument is launched at a rotation with in surface, make beam axis turn to line and the plane-parallel of upper-lower position point;Adjust adjusting bolt 20 and rotating jacket I 25, the beam axis that laser instrument is launched can be made to turn to line and the plane-parallel of right position point。Drive video camera to appropriate position by rotating jacket II 27, it is simple to observe the rotation projection scope of laser instrument。Internal diameter according to tested pipeline calculates half chord length of beam axis rotational plane and internal diameter of the pipeline cross section intersection。The beam axis that laser instrument is launched is pointed to the position of half chord length and inwall intersection point, and laser positions is fixed。
Use this pipeline hoop butt welded joint X-ray production apparatus conveying positioning exposure apparatus, function as follows order and carry out:
1) the focus center position of labelling X-ray production apparatus both ends of the surface is determined: along end face, Steel Ruler one end is fixed on the marginal position of end face, the other end of Mobile steel board foot obtains the full-size about end face edge, the other end position of fixation steel plate chi, draws this line segment on end face。Changing position, adopt same procedure to draw other line segment on end face, position of intersecting point is focal position, the center of circle (centre mark 12), uses marking pen confirmation flag。In other end by same method, labelling confirms the focal position in the center of circle。
2) mounting and adjusting of car body
During installing wheel, measuring respectively and regulate above two wheels and the below discrepancy in elevation of two wheels 2 axle centre in the plane and levelness, between the installations discrepancy in elevation on vehicle body 1, levelness, two-wheeled location gap, wheel, in site and vehicle body, the registration of position axis is both needed to control in prescribed limit。
The front support 3 of car body can bore target for the conventional type XXGH-2505(of one with the installation of rear support 6) it is configured so that the central axis of X-ray production apparatus is parallel with position axis in car body and is positioned at vertical vertical plane, and error is within the limits prescribed。
3) installation of relevant apparatus on anchor ear band
By Fig. 4 position, laser positioning mechanism is installed, the overcoat I 25 of laser positioning mechanism be arranged at anchor ear with cross-arm 14 correspondence axially and the anchor ear hoop axes intersect position with front ring 15, by Laser Measurement bundle axis, distance adjustment from horizontal plane all around confirms。Laser instrument positioning pipe 18 should be able to be stablized, smooths, rotate continuously。Go to the fore-and-aft direction distance from horizontal plane by Laser Measurement axis, regulate and confirm that levelness controls in the scope required;Laser Measurement axis goes to the left and right directions distance from horizontal plane, by adjusting bolt, longitudinal amplitude of accommodation of laser beam axis is met regulation requirement。Video camera fixed cover 21 should be installed on the side of laser instrument positioning pipe 18, horizontally rotates radius and observable beam axis 0 °~90 ° and rotates projection and range for suitable not affecting laser instrument positioning pipe 18。Video camera wiring controls end 17, patch panel 16 should be securely fixed in anchor ear with on the relevant position on ring 13 after cross-arm 14 and anchor ear band。
4) body is partially installed in body part
Body is partially installed on the assigned position of body part, being arranged on the rubber blanket 4 in the rear support in inner groovy in conjunction with protuberance of X-ray production apparatus 19, the front of X-ray production apparatus 19 is pressed in front support by rubber blanket 4, and anchor ear is with the cross-arm axis 0 position through the positive upper end of exposure device。Regulate the rubber blanket 4 in front support 3 and rear support 6, the discrepancy in elevation making front support 3 and rear support 6 matches with joined type overall dimensions, it is ensured that the centerline parallel of body center's line and car body, generally within same vertical vertical plane, and substantially parallel with horizontal plane, error meets the requirements。
5) coupling of laser instrument regulates fixing
By regulating anchor ear with the clamping screw of ring 13 after front ring 15 and anchor ear band and adjusting bolt 20, measure and confirm in laser instrument positioning pipe 18 rotation process, the fluctuating error of the passed plane of beam axis and with the depth of parallelism of horizontal plane in prescribed limit。Measuring beam axis and the distance of body axis, measure the two beam axis intersection points distance from exposure ring place plane, according to pipe under test internal diameter, calculate half chord length of beam axis place plane and internal diameter of the pipeline cross section intersection。Laser instrument positioning pipe 18 is turned to the position with body axis parallel and launches beam axis, the luminous point making beam axis projects on the adjustment cushion block being placed in exposure ring 22 relative position, measures the distance of half chord length in exposure plane of a loop and beam axis plane from luminous point by Steel Ruler。The location point of labelling record half chord length, rotates laser instrument positioning pipe 18 and makes beam axis project this position, fastened by the stop clamping screw 30 of laser instrument positioning pipe 18。
By dead ring 5, with high-tension elastic band, body part is tightly connected with body part。
Pipeline section 23 is connected by straight joint 24, and is fastenedly connected with adapter end 9, is connected to need length。
6) connection of terminals is fixed
Connect video camera with corresponding connecting line and control end 17 with video camera wiring, connect terminals and the patch panel of X-ray production apparatus with power line, cable, fasten cable with cord by cable fixing hole 10, with safety rope by insuring bolt jail, hole 11 safety rope。
Open laser instrument and video camera switch, entrance to be checked is advanced by installing the pipeline hoop butt welded joint X-ray production apparatus conveying positioning exposure apparatus combined, the distance of measure center focal position and tube wall, by regulating front support 3 and rear support 6 with rubber blanket 4, making center of circle focus axis and pipe axis essentially coincide, error is in prescribed limit。Continuous spreading push rod, carries positioning exposure apparatus to be transported to weld bond to be checked pipeline hoop butt welded joint X-ray production apparatus, when observing the weld seam that laser spot projects weld bond to be checked, stops conveying;Can confirm that now exposure ring is vertically opposite with weld bond to be checked, body axis and central axis essentially coincide, and can complete the disposable exposure of high-quality pipeline hoop butt welded joint by selected exposure parameter。
What finally illustrate is, above example is only in order to illustrate technical scheme and unrestricted, although the present invention being described in detail with reference to preferred embodiment, it will be understood by those within the art that, technical scheme can be modified or equivalent replacement, without deviating from objective and the scope of technical solution of the present invention, it all should be encompassed in the middle of scope of the presently claimed invention。