CN103510713A - Tin-bath brick structure construction process - Google Patents
Tin-bath brick structure construction process Download PDFInfo
- Publication number
- CN103510713A CN103510713A CN201210221372.8A CN201210221372A CN103510713A CN 103510713 A CN103510713 A CN 103510713A CN 201210221372 A CN201210221372 A CN 201210221372A CN 103510713 A CN103510713 A CN 103510713A
- Authority
- CN
- China
- Prior art keywords
- brick
- molten tin
- tin bath
- center line
- construction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Provided is a tin-bath brick structure construction process. According to the technical scheme for solving the technical problems, the tin-bath brick structure construction process comprises the step of bottom-brick line laying, the step of bottom-brick laying, the step of installation and trimming of bottom bricks of an entrance section, the step of construction of graphite powder, hole sealing materials and edge sealing materials, the step of presetting of roof bricks, the step of installation of breast wall bricks and the step of instillation of the roof bricks and combined bricks. The tin-bath brick structure construction process can meet the requirement for the quality of a tin bath of an enterprise better, construction is simple and convenient, a construction period is shortened, and installation quality is guaranteed.
Description
Technical field
The molten tin bath that the present invention relates to suspension method manufacture glass is built field by laying bricks or stones, especially a kind of molten tin bath brick structure brick-building art.
Background technology
Up to today of 21 century, glass has been widely used in all trades and professions, and the deep life that affects people, for people's life provides all facilities.Molten tin bath is one of three large Thermal Equipments on floatation glass production line, and the quality of molten tin bath quality directly has influence on the application life of production quality and equipment.
Summary of the invention
In order to better meet the requirement of manufacturing enterprise to molten tin bath quality, the present invention proposes a kind of molten tin bath brick structure brick-building art, can meet better the requirement of enterprise to molten tin bath quality, easy construction, reduction of erection time, assurance installation quality.
The technical solution adopted for the present invention to solve the technical problems is to adopt brick unwrapping wire → end end brick to lay → install brick → graphite powder at the bottom of trimming entrance, sealing of hole material, edge sealing material construction → top cover brick walkthrough → breast wall brick installation → top cover brick, modular tile installation.
In such scheme, with bottom land center line, carry out end brick construction, bottom land center line should be consistent with melting furnaces center line, error ± 1mm, and perform mark at bottom land; According to melting furnaces 1# port center line or molten tin bath 1# column center line, determine molten tin bath variable cross-section, entrance, afterbody sideline etc. are the position line perform mark everywhere.
The method that in such scheme, end brick is laid is that end brick is laid from variable cross-section Kuan Duanbianxiang both sides, and variable cross-section sideline is installed three to wide section and arranged after end bricks, then by brick at the bottom of variable cross-section Chu Xiang both sides installation; Molten tin bath bottom center line and variable cross-section sideline, by center line, to both sides paving one row's brick, each gap of every brick clips expansion joint plate by design.
Brick at the bottom of should starting to lift first by center line when end brick is laid in such scheme, and it is high with level gauge, to measure every brick quadrangular prism, every some difference of surveying absolute altitude and design elevation is write at that point with wax crayon, according to the difference of this point, determine the size of pad, brick is sling, pad is encased inside on the steel plate at point position place.Again brick is hung on pad, after meeting the demands by apparatus measures, could spread next piece brick, and clip expansion joint plate.
The graphite powder that is inserted in graphite ramming sleeve ，Jiang Gai hole on above-mentioned constructure scheme Zhong hole is all poured in hole by sleeve, with 4 pounds of hammers, makes firm by ramming; Graphite powder make firm by ramming solid after, on double-screw bolt, put pad winding top nut; After graphite powder is made firm by ramming, the nut of screwing on fixed bolt, nut is tightened as suitable with hand.As adopt the construction of crank sleeve plank, after nut screwing clamping, return again loose 1/4 nut.
The specific embodiment
1. preparation of construction
1) material and machine tool are prepared
Various construction machinery instruments are prepared, and for guaranteeing the quick high-quality completion of molten tin bath, molten tin bath construction should be prepared some extraordinary instruments, to boost productivity, and guarantees construction quality.All instruments should be issued teams and groups before construction, the using method of crewmember's GPRS various tool.
One of deep hole welding machine, in order to weld end brick anchor bolt.Deep hole welding machine connects after electricity, looks for a smooth steel plate to carry out welding screw test.Whether the double-screw bolt indices that checks postwelding meets the requirements, and determines current parameters.
Forced stirrer needs one, in order to stir sealing of hole material, edge sealing material.Forced stirrer selects a rational position at the scene, and the inner cleaning of mixer is clean, connects electric test running, checks that whether its performance is good.
2) various construction auxiliary material are prepared
Expansion joint plate, end brick levelling pad, maintenance plastic sheet after sealing of hole material, edge sealing material ramming, welding rod will be ready in full before construction, and separately packs wooden case into by kind, indicates quantity, model.End brick welding screw will be by design cleaning kind, quantity.Guarantee that every class double-screw bolt quantity, size are correct, each nut can easily be screwed into.
End brick is stacked smooth, and brick of all ends, before construction, all should be unpacked, and constructor will be familiar with the stowed location of each brick, and makes sign, to look for brick in work progress.
Stack in the same brick Yao An of top cover brick region, and different bricks number minute zones of different is stacked.
Modular tile, breast wall brick, graphite material, edge sealing material, sealing of hole stockpile are put region and will be performed moistureproof rainwater and drench measure, avoid affecting construction quality.
3) constructor's plan of marching into the arena
The construction of molten tin bath refractory lining needs one of gaffer, one of technician, and one of quality inspection personnel, brickwork work 12 people, electric welder 2 people, mechanical operator 2 people, play heavy industry 2 people, power work 6 people.
2. job practices
End brick unwrapping wire
After bottom land steel plate installation check is qualified, handle operation handing over procedure.In operation handing over procedure, should indicate each section of maximum absolute altitude error amount, after Party A, designing institute are agreed to, just can carry out next step brick laying.
End brick should carry out unwrapping wire before laying on bottom land.With bottom land center line, carry out end brick construction.Bottom land center line should be consistent with melting furnaces center line, error ± 1mm, and perform mark at bottom land.
According to melting furnaces 1# port center line or molten tin bath 1# column center line, determine molten tin bath variable cross-section, entrance, afterbody sideline etc. are the position line perform mark everywhere.
End brick is laid
End brick is laid from variable cross-section Kuan Duanbianxiang both sides.
According to variable cross-section sideline, to wide section, install three and arrange after end bricks, then by brick at the bottom of variable cross-section Chu Xiang both sides installation.
According to molten tin bath bottom center line and variable cross-section sideline, by center line, to both sides paving one row's brick, each gap of every brick clips expansion joint plate by design.
Sequence at the bottom of a row after brick, with punching pin, the center position of fixed bolt on each brick, on base plate, mark.
Brick at the bottom of starting to lift first by center line, and it is high with level gauge, to measure every brick quadrangular prism, every some difference of surveying absolute altitude and design elevation is write at that point with crayon, according to the difference of this point, determine the size of pad, brick is sling, pad is encased inside on the steel plate at point position place.Again brick is hung on pad, after meeting the demands by apparatus measures, could spread next piece brick, and clip expansion joint plate.
Every paving one row's brick, cleans out surface and T-joining with dust catcher, with adhesive tape, each seam is posted, and prevents that dust and foul from falling in seam.
Abutment wall brick and end brick are laid simultaneously, and paving mode is as end brick, after each row's brick is completed, and abutment wall brick and the timber wedge wedging of side plate space.Brick upper surface of the mounted end is built with three-ply board or other article, prevents slag thing, contamination by dust brick surface and falls in hole.
When wide section of end brick is installed to the last row's brick of tin channel inlet section, stay wide section an of row at the bottom of brick first do not install, brick at the bottom of entrance is installed.
According to the vertical cross central line of entrance Di Zhuan sideline and molten tin bath by trough brick at the bottom of walkthrough entrance backward.After size, expansion joint (E.J.) meet the requirements on inspection, with sulfonium, will rebuild entrance at the bottom of the whole sulfoniums in brick fixed bolt position locate well.
Brick at the bottom of installation trimming entrance.
After brick all installs at the bottom of entrance, then decide wide section of last row's end brick according to the dead size between two row's bricks, the processing dimension of abutment wall brick, installs after processing.
At the bottom of molten tin bath afterbody, brick is pressed brick same manner construction at the bottom of entrance, successively order accurate by each spot size of design review (check) (DR) after, can use deep hole welding machine to weld successively.Welding gun must keep vertical with molten tin bath base plate.Welding process detects weld strength with torque torque-indicating wrench, until qualified.
Graphite powder, sealing of hole material, edge sealing material job practices
For improving construction speed, the reduction of erection time, graphite powder, sealing of hole material are synchronizeed and are carried out with installation end brick.
According to the volume of each section of graphite powder filler opening of bottom brick of molten tin bath, calculate the required graphite powder consumption in each Duan Dizhuanmei hole.Every hole graphite powder enters in small plastic bag well by little table scale amount, and different graphite powder consumptions install with the polybag of different colours, is convenient to distinguish.
Before ramming graphite powder, with dust catcher, lime-ash in hole is blotted only, install graphite pads volume.The graphite powder that is inserted in graphite ramming sleeve ，Jiang Gai hole on hole is all poured in hole by sleeve, with 4 pounds of hammers, makes firm by ramming.
Graphite powder make firm by ramming solid after, on double-screw bolt, put pad winding top nut.
After graphite powder is made firm by ramming, the nut of screwing on fixed bolt, nut is tightened as suitable with hand.As adopt crank sleeve plank construction, Hui Song again after nut screwing clamping
1/4 nut.
Clean by residuing in blotting clearly of hole with dust catcher, then with small brushes, get wet the sealing of hole material of pouring into after being stirred in the moistening ，Xiang of hole wall surrounding hole is made firm by ramming, make in process not score layer firm by ramming.
The sealing of hole material of making firm by ramming will exceed the about 10mm in brick surface, the end, then with instrument, the raised area is wiped off, with oilstone, polishes.
The sealing of hole material of making firm by ramming is qualified with pointing the not dusting that rubs.Qualified sealing of hole material is built maintenance with nutriment plastic sheet.
Underproof hole, removes the sealing of hole material of hole depth 1/3 left and right, by bed material and adhesional wetting for hole wall, and hair is drawn in bed material surface, rejoins sealing of hole material and makes firm by ramming, until suitable.
After the whole installation qualifications of bottom brick of molten tin bath, remove surrounding timber wedge, abutment wall brick and side sheet room space are cleaned out and packed inserts into, with band steel, make firm by ramming, uppermost surface flattens with trowel press polish.
Top cover brick walkthrough
After the whole installation qualifications of bottom land, whole bottom land is cleaned out, removed expansion joint plate, on end brick, integral body completely spreads Polypropylence Sheet, repaves fiberboard protection on Polypropylence Sheet.
Top cover brick is all given and being come on fiberboard by design use location.While top cover brick being installed after being beneficial to, save time.
Breast wall brick is installed
Breastwork bottom is movable banding, the insulating foam layer of first constructing when build by laying bricks or stones on top, then build each layer of brick by laying bricks or stones by design, and notice that between joint and joint, expansion joint (E.J.) is processed, head end and corner's processing brick are processed.
Top cover brick, modular tile are installed
According to dead size between each region top cover brick and end brick, make wood lath, to control the planeness of height and the assurance top cover brick soffit of top cover brick.
Top cover brick is sling with overhead traveling crane, puts on suspension rod, and the nut ，Zai Yonggai region wood lath of screwing on is controlled the clear height of top cover brick.
At top cover brick upper surface, keep flat the long spirit level of 1m, by tightening nut, adjust flat-top cover block surface finish.
After every installation leveling two row's top cover rafractory concrete bricks, should assemble immediately modular tile and this top cover brick upper surface insulating brick of laid dry between this two rows top cover brick.
After top cover brick, modular tile and top cover brick surface all perform, should clean immediately examination, give next procedure construction.
3. brick structure masonry technology safeguard measure
Various refractory materials should have the material quality certification, and every physical and chemical index of material all should meet design requirement.To the material without the quality certification, should, after chemical examination is identified, could determine whether use.
The bottom brick of molten tin bath of marching into the arena, top cover brick should have apparent size check table, before formal use,, according to check table to inspect by random samples, use, to reach best result of use according to sampling observation situation rational allocation.
Every bottom land brick all will carry out walkthrough, and every end brick is installed and all used level measurement four point control.
Every procedure construction is complete all will carry out on-the-spot joint inspection, only in participation, " after the on-the-spot signature approval of joint inspection ” each side, just can carry out next procedure construction.
The personnel of all participation molten tin bath refractory material constructions will carry out relevant knowledge training, and the personnel that only have training to pass the examination could participate in construction.
Bottom brick of molten tin bath leveling is steady by pad pad, and end brick can not rock, end brick surface level error≤1mm, answer≤2mm of the discrepancy in elevation between adjacent two bricks.Graphite powder, the inspection of edge sealing material are made firm by ramming solid, have enough curing times.End brick set bolt wants firm welding vertical, verticality errors of centration く 0.5mm.
Every layer of breast wall brick built by laying bricks or stones should be smooth vertical.Planeness≤3mm/2m, verticality overall height < 3mm.Breast wall brick fixture is firmly correct.
Top cover brick discrepancy in elevation < 2mm, planeness is answered < 3mm/2m, and integral smoothness is answered < 15mm.
Sealing of hole material, edge sealing material should stir with forced stirrer in strict accordance with description, and construction, ensures the quality of products on request.
Claims (5)
1. a molten tin bath brick structure brick-building art, is characterized in that construction process is that brick → graphite powder at the bottom of trimming entrance, sealing of hole material, edge sealing material construction → top cover brick walkthrough → breast wall brick installation → top cover brick, modular tile installation are laid → installed to brick unwrapping wire → end brick in the end.
2. according to a kind of molten tin bath brick structure brick-building art described in claim 1, it is characterized in that carrying out end brick construction with bottom land center line, bottom land center line should be consistent with melting furnaces center line, error ± 1mm, and perform mark at bottom land; According to melting furnaces 1# port center line or molten tin bath 1# column center line, determine molten tin bath variable cross-section, entrance, afterbody sideline etc. are the position line perform mark everywhere.
3. according to a kind of molten tin bath brick structure brick-building art described in claim 1, it is characterized in that the method that end brick is laid is that end brick is laid from variable cross-section Kuan Duanbianxiang both sides, variable cross-section sideline is installed three to wide section and is arranged after end bricks, then by brick at the bottom of variable cross-section Chu Xiang both sides installation; Molten tin bath bottom center line and variable cross-section sideline, by center line, to both sides paving one row's brick, each gap of every brick clips expansion joint plate by design.
4. according to a kind of molten tin bath brick structure brick-building art described in claim 3, brick at the bottom of it is characterized in that starting to lift first by center line, and it is high with level gauge, to measure every brick quadrangular prism, every some difference of surveying absolute altitude and design elevation is write at that point with wax crayon, according to the difference of this point, determine the size of pad, brick is sling, pad is encased inside on the steel plate at point position place; Again brick is hung on pad, after meeting the demands by apparatus measures, could spread next piece brick, and clip expansion joint plate.
5. according to a kind of molten tin bath brick structure brick-building art described in claim 1, it is characterized in that the graphite powder that is inserted in graphite ramming sleeve ，Jiang Gai hole on hole all poured in hole by sleeve, with 4 pounds of hammers, make firm by ramming; Graphite powder make firm by ramming solid after, on double-screw bolt, put pad winding top nut; After graphite powder is made firm by ramming, the nut of screwing on fixed bolt, nut is tightened as suitable with hand; As adopt the construction of crank sleeve plank, after nut screwing clamping, return again loose 1/4 nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210221372.8A CN103510713A (en) | 2012-06-30 | 2012-06-30 | Tin-bath brick structure construction process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210221372.8A CN103510713A (en) | 2012-06-30 | 2012-06-30 | Tin-bath brick structure construction process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103510713A true CN103510713A (en) | 2014-01-15 |
Family
ID=49894087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210221372.8A Pending CN103510713A (en) | 2012-06-30 | 2012-06-30 | Tin-bath brick structure construction process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103510713A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111995228A (en) * | 2020-07-28 | 2020-11-27 | 上海宝冶冶金工程有限公司 | Construction method of tin bath refractory of float glass kiln |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5632341A (en) * | 1979-08-28 | 1981-04-01 | Asahi Glass Co Ltd | Glass plate fixing method |
| CN1125208A (en) * | 1995-05-18 | 1996-06-26 | 马乃甫 | Process for producing bottom brick of molten tin bath |
| CN1480416A (en) * | 2002-09-05 | 2004-03-10 | 吕志乾 | Bottom brick in tin pot |
| CN2839272Y (en) * | 2005-08-22 | 2006-11-22 | 秦皇岛玻璃工业研究设计院 | Float glass tin tank bottom structure |
-
2012
- 2012-06-30 CN CN201210221372.8A patent/CN103510713A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5632341A (en) * | 1979-08-28 | 1981-04-01 | Asahi Glass Co Ltd | Glass plate fixing method |
| CN1125208A (en) * | 1995-05-18 | 1996-06-26 | 马乃甫 | Process for producing bottom brick of molten tin bath |
| CN1480416A (en) * | 2002-09-05 | 2004-03-10 | 吕志乾 | Bottom brick in tin pot |
| CN2839272Y (en) * | 2005-08-22 | 2006-11-22 | 秦皇岛玻璃工业研究设计院 | Float glass tin tank bottom structure |
Non-Patent Citations (2)
| Title |
|---|
| 于培霞: "《大型浮法玻璃生产装置及其施工》", 31 May 2010, 中国轻工业出版社 * |
| 贾杰: "浅论玻璃生产线锡槽底砖的设计施工方案", 《玻璃》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111995228A (en) * | 2020-07-28 | 2020-11-27 | 上海宝冶冶金工程有限公司 | Construction method of tin bath refractory of float glass kiln |
| CN111995228B (en) * | 2020-07-28 | 2022-09-23 | 上海宝冶冶金工程有限公司 | Construction method of tin bath refractory of float glass kiln |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102778556B (en) | Testing method for working performance of concrete and apparatus implementing same | |
| CN103899088A (en) | Construction method for large-span ultra-thin ultra-long cast-in-situ bare concrete plank | |
| CN103758348A (en) | Profile steel framework structure concrete floor slab suspension mould pouring construction method | |
| CN112267628A (en) | Construction method of plastering-free system for interior wall decoration of constructional engineering | |
| CN202519978U (en) | Template supporting structure for post-poured belt serving as construction joint | |
| US2395438A (en) | Means for laying brick | |
| CN103510713A (en) | Tin-bath brick structure construction process | |
| CN201372575Y (en) | Architectural tool clamping device | |
| CN101748825A (en) | Wedge-shaped building method for aerated concrete blockwork top | |
| CN112663890A (en) | Bonding type construction method for indoor large-size ceramic wall brick | |
| CN204626794U (en) | A kind of floor plates stirrup | |
| CN211949245U (en) | Roof stone flashing structure | |
| CN211007718U (en) | Slurry paving tool for assisting high-precision masonry building | |
| CN111395073A (en) | Dry dock track installation method | |
| CN209653327U (en) | A kind of walltile construction piece flatness control nail | |
| CN106049887A (en) | Grout dry building method for high-precision building blocks | |
| CN207700681U (en) | A kind of trench cover making mould bases | |
| CN217557270U (en) | Secondary structure wall body free of plastering and free of hidden pipe slotting | |
| CN106401103A (en) | Wall surface large-size vitrified tile comprehensive method construction technology | |
| CN103790386A (en) | Method for controlling cracks in process of plastering aerated concrete block wall | |
| CN111287369A (en) | Rapid construction process of glass curtain wall | |
| CN105064643A (en) | Method for precisely installing R-shaped dry hanging stone plate hanging element | |
| CN104775602A (en) | Brick paving method and special brick paving clamp | |
| CN210067497U (en) | Tool for preventing falling ash by secondary masonry made of template excess material | |
| CN104058577A (en) | Tin bath production and installation method for float glass line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140115 |