Summary of the invention
In view of this, the object of the present invention is to provide a kind of rail grinding machine to optimize sanding apparatus, the survey data that overcomes prior art existence can only participate in rail grinding machine operation as guide data, accurately operation, reduced operating efficiency, the definite and polishing pass of grinding machine work pattern does not have the technical problem of unified operative norm.
In order to realize foregoing invention object, the present invention specifically provides a kind of rail grinding machine to optimize the technic relization scheme of sanding apparatus, optimize a sanding apparatus, described optimization sanding apparatus is independent of the wide measurement mechanism of rail and the steel rail grinding of rail grinding machine and controls computer.Described optimization sanding apparatus comprises: core processing plate, peripheral board and interface unit, power supply and demonstration touch unit.Described power supply is connected with described peripheral board and interface unit, and described power supply converts grinding machine power supply to power supply that described optimization sanding apparatus can be used.Described core processing plate is connected with demonstration touch unit with described peripheral board and interface unit respectively, the information that described core processing plate adopts interactive mode typing to collect by described demonstration touch unit, described core processing plate and described peripheral board and interface unit carry out data interaction and control processing.Described core processing plate comprises the wide model of Rail, described core processing plate receives the wide survey data of Rail, after being compared, the wide survey data of described Rail and described Rail exterior feature model form steel rail grinding parameter, and this steel rail grinding parameter is stored and formed record in order to subsequent job reference, described steel rail grinding parameter is exported by bus mode or screen display mode or dump mode.
Preferably, the information that described demonstration touch unit adopts interactive mode to collect further comprises: comprise the wide survey data of Rail, rail type information, Damage Types degree information, the rail information in the polishing time interval, and comprising the residing road section information of rail, activity duration interval is before in interior auxiliary reference information.
Preferably, described core processing plate forms experience database by the steel rail grinding result of the test collecting before, in conjunction with the wide survey data of Rail and the wide model of Rail, draw rail optimization polishing amount, according to rail grinding machine self calculation of parameter, go out to instruct again the operating parameter of rail grinding machine operation, form steel rail grinding parameter and by bus mode or storage mode or artificial input mode, export described steel rail grinding to and control computer, and to described steel rail grinding head output steel rail grinding data.
Preferably, the steel rail grinding data of described steel rail grinding control computer export comprise that polishing pass, every time polishing speed, every time polishing power and every time grinding head distribute.
Preferably, described peripheral board and interface unit further comprise peripheral board, inversion plate, orthogonal coding acquisition interface and buzzer.Described inversion plate, orthogonal coding acquisition interface and buzzer are connected with described peripheral board respectively, described peripheral board provides direct current 5V power supply for described buzzer, described peripheral board gathers the orthogonal pulses from rotary encoder by described orthogonal coding acquisition interface, described peripheral board provides direct current 12V power supply for described inversion plate, described core processing plate by described peripheral board to described inversion plate output brightness control signal.
Preferably, described peripheral board and interface unit further comprise CAN1 and power interface, CAN2 interface and a RS232 or M12 interface.Described CAN1 and power interface are connected with described power supply, to described power supply, provide 24V power supply.Described CAN1 and power interface, CAN2 interface and a RS232 or M12 interface are also connected with described peripheral board respectively.Described CAN1 and power interface are connected with described peripheral board by CAN bus with CAN2 interface, and a described RS232 or M12 interface are connected with described peripheral board by RS232 or M12 bus.Described CAN1 and power interface, CAN2 interface and a RS232 or M12 interface communicate for controlling computer with described steel rail grinding.
Preferably, described demonstration touch unit further comprises liquid crystal display and touch-screen.Described liquid crystal display is connected with described core processing plate respectively with touch-screen, described liquid crystal display is also connected with the inversion plate of described peripheral board and interface unit, reception is from the brightness control signal of described inversion plate, and described liquid crystal display and touch-screen adopt content to show and input control integral structure.
Preferably, described optimization sanding apparatus further comprises the 2nd RS232 interface, Ethernet interface and USB interface.Described the 2nd RS232 interface, Ethernet interface and USB interface are connected with described core processing plate respectively, and described the 2nd RS232 interface is connected with described core processing plate by RS232 bus.Described Ethernet interface adopts RJ45 interface to be connected with described core processing plate, and described USB interface adopts usb bus to be connected with described core processing plate, and described the 2nd RS232 interface adopts DB9 interface.Described the 2nd RS232 interface, Ethernet interface and USB interface are for expanding the function of described core processing plate.
Preferably, between the peripheral board of described peripheral board and interface unit and described core processing plate, by PC104 interface, be connected.
A kind of rail grinding machine providing by enforcement the invention described above is optimized the technical scheme of sanding apparatus, has following technique effect:
The invention solves prior art relies on artificial experience to judge the technical data of rail grinding machine operation for a long time, adopt unified standard, the polishing parameter generating according to polishing operation pre-test result operates, not only can use the good effect of playing to rail grinding machine standard, the service efficiency of rail grinding machine raising simultaneously is also greatly improved.
The specific embodiment
For quote and know for the purpose of, by the technical term hereinafter using, write a Chinese character in simplified form or abridge and be described below:
ARM:Advanced RISC Machine, the abbreviation of advanced reduced instruction set computer machine, is a kind of 32 bit reduced instruction set computer central processing unit frameworks, it uses widely in many Embedded System Design;
RS232: the asynchronous transmission standard interface that one of communication interface on personal computer ,You Electronic Industries Association formulates;
CAN:Controller Area Network, the abbreviation of controller local area network;
USB:Universal Serial Bus, the abbreviation of USB;
I/O: the abbreviation of I/O;
M12 interface: circular four-core transducer connection cable;
DB9 interface: a kind of 9 needle interfaces that meet RS232 bus standard;
RJ45: a kind of common network interface card interface;
PC104 interface: a kind of industrial-controlled general line defining for embedded Control specially, meet IEEE-P996.1 industrial bus standard, be embedded control system a kind of optimization, small-sized, nesting structural embedded control.
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
If accompanying drawing 1 is to as shown in accompanying drawing 4, provided the specific embodiment that a kind of rail grinding machine optimization sanding apparatus of the present invention and the rail grinding machine based on apparatus of the present invention are optimized polishing process, below in conjunction with the drawings and specific embodiments, the invention will be further described.
A kind of rail grinding machine as shown in accompanying drawing 1 and accompanying drawing 3 is optimized the specific embodiment of sanding apparatus, optimizes the wide measurement mechanism 2 of rail and steel rail grinding control computer 3 that sanding apparatus 1 is independent of rail grinding machine.Optimizing sanding apparatus 1 further comprises: core processing plate 101, peripheral board and interface unit 5, power supply 103 and demonstration touch unit 6.Power supply 103 is connected with peripheral board and interface unit 5, power supply 103 by grinding machine power supply convert to optimize that sanding apparatus 1 can use+5V and+12V power supply.Core processing plate 101 is connected with demonstration touch unit 6 with peripheral board and interface unit 5 respectively, core processing plate 101 is by the information that shows that touch unit 6 adopts interactive mode typing to collect, and core processing plate 101 carries out data interaction with peripheral board and interface unit 5 to be processed with control.Core processing plate 101 comprises the wide model of Rail, core processing plate 101 receives the wide survey data of Rail before polishing, after being compared, the wide survey data of Rail and Rail exterior feature model form steel rail grinding parameter, and this steel rail grinding parameter is stored and formed record in order to subsequent job reference, steel rail grinding parameter is exported by bus mode or screen display mode or dump mode.The optimization sanding apparatus that the specific embodiment of the invention is described can be fitted on department's control platform of rail grinding machine, also can be used as other positions that individual components is contained in rail grinding machine car body.It is exactly the polishing target component of utilizing the wide polishing of rail wide survey data comparison Rail model to form that rail grinding machine is optimized sanding apparatus, generates the control parameter of corresponding rail grinding machine.Simultaneously, the device that the specific embodiment of the invention is described can be used as the part in whole rail grinding machine network control system, also the job parameter can be used as before rail grinding machine operation is extracted parts, can be fitted on rail grinding machine, also can not be arranged on car, do not affect the normal operation of rail grinding machine, mounting means is very flexible.
Wherein, core processing plate 101 adopts the chip of ARM9 kernel, as the operation processing unit of device.Show that the information that touch unit 6 adopts interactive mode to collect further comprises: comprise the wide survey data of Rail, rail type information, Damage Types degree information, the rail information in the polishing time interval, and comprising the residing road section information of rail, activity duration interval is before in interior auxiliary reference information.The steel rail grinding data that steel rail grinding is controlled computer 3 outputs further comprise the pass of polishing, every all over polishing speed, every all over polishing power and every all over grinding head distribution.The wide information gathering of rail that the wide measurement mechanism 2 of rail measures is come in, by communication modes, send into and optimize sanding apparatus 1 or by the artificial input of touch-screen 105, optimize sanding apparatus 1 by rail grinding machine operator, again in conjunction with artificial other information of inputting, be rail type information, Damage Types degree information, the polishing time interval is as the input message of optimizing sanding apparatus 1, by optimizing sanding apparatus 1, carry out data processing and analyze the rear parameter that forms corresponding rail grinding machine having: polishing pass, when inferior polishing speed, polishing power and bistrique distributed intelligence are as output data.Before using apparatus of the present invention, should use the wide measurement mechanism 2 of rail by the Data Enter of survey mark, sanding apparatus 1 is optimized in the manual input of the information in Bing Jianggai section and Damage Types degree, if there is this section polishing information last time in record, the polishing operation that need to need to do this in conjunction with the situation of polishing last time draws guide parameters.
Core processing plate 101 forms experience database by the steel rail grinding result of the test collecting before, in conjunction with the wide survey data of Rail and the wide model of Rail, draw rail optimization polishing amount, according to rail grinding machine self calculation of parameter, go out to instruct again the operating parameter of rail grinding machine operation, the data way of output can be informed grinding machine user by the bus way of output or screen display mode, and the form of output is very flexible.The steel rail grinding parameter forming exports steel rail grinding to by bus mode or storage mode or artificial input mode again and controls computer 3, and to steel rail grinding head 4 output steel rail grinding data.In actual use procedure, normally to optimize sanding apparatus 1 and be fitted on rail grinding machine, output polishing parameter is seen to operating personnel, operates rail grinding machine realize operation by operating personnel.The typing of the wide information of rail is mainly inputted by touch display screen, and rail grinding machine for grinding rails 1 also provides the corresponding interface, as is equipped with USB and I/O input data expanded function.Rail grinding machine for grinding rails 1 of the present invention is not connected with the wide measurement mechanism 2 of rail, and the wide measurement mechanism 2 of rail is a set of independently devices, and it has USB output data function simultaneously, can realize data dump by USB.
As shown in Figure 3, peripheral board and interface unit 5 further comprise peripheral board 102, inversion plate 106, orthogonal coding acquisition interface 107 and buzzer 108.Inversion plate 106, orthogonal coding acquisition interface 107 and buzzer 108 are connected with peripheral board 102 respectively, peripheral board 102 provides direct current 5V power supply for buzzer 108, the orthogonal pulses that peripheral board 102 gathers from rotary encoder by orthogonal coding acquisition interface 107, peripheral board 102 provides direct current 12V power supply for inversion plate, core processing plate 101 passes through peripheral board 102 to inversion plate 106 output brightness control signals, for liquid crystal display 104 is carried out to light modulation, buzzer 108 is for miscellaneous functions such as fault alarms.
Peripheral board and interface unit 5 further comprise CAN1 and power interface 109, CAN2 interface 110 and a RS232 or M12 interface 111.CAN1 and power interface 109 are connected with power supply 103, to power supply 103, provide 24V power supply.CAN1 and power interface 109, CAN2 interface 110 and a RS232 or M12 interface 111 are also connected with peripheral board 102 respectively.CAN1 and power interface 109 are connected with peripheral board 102 by CAN bus with CAN2 interface 110, the one RS232 or M12 interface 111 are connected with peripheral board 102 by RS232 or M12 bus, and CAN1 and power interface 109, CAN2 interface 110 and a RS232 or M12 interface 111 communicate for controlling computer 3 with steel rail grinding.
Show that touch unit 6 further comprises liquid crystal display 104 and touch-screen 105.Liquid crystal display 104 is connected with core processing plate 101 respectively with touch-screen 105, liquid crystal display 104 is also connected with the inversion plate 106 of peripheral board and interface unit 5, reception is from the brightness control signal of inversion plate 106, and liquid crystal display 104 and touch-screen 105 adopt content to show and input control integral structure.
Optimize sanding apparatus 1 and further comprise the 2nd RS232 interface 112, Ethernet interface 113 and usb 1 14.The 2nd RS232 interface 112, Ethernet interface 113 and usb 1 14 are connected with core processing plate 101 respectively, and the 2nd RS232 interface 112 is connected with core processing plate 101 by RS232 bus.Ethernet interface 113 adopts RJ45 interface to be connected with core processing plate 101, and usb 1 14 adopts usb bus to be connected with core processing plate 101, and the 2nd RS232 interface 112 adopts DB9 interface.The 2nd RS232 interface 112, Ethernet interface 113 and usb 1 14 are for expanding the function of core processing plate 101.Between the peripheral board 102 of peripheral board and interface unit 5 and core processing plate 101, further by PC104 interface, be connected.
A kind of rail grinding machine based on apparatus of the present invention is as shown in Figure 2 optimized the specific embodiment of polishing process, optimize a polishing process, optimize polishing system and comprise that optimizing sanding apparatus 1, the wide measurement mechanism 2 of rail and steel rail grinding controls computer 3.Optimize sanding apparatus 1 and comprise core processing plate 101, peripheral board 102, liquid crystal display 104 and touch-screen 105, polishing process comprises the following steps:
(A) the wide measurement mechanism 2 of rail is measured the wide information of Rail, then by touch-screen 105, by interactive mode typing, is comprised the information collecting of the wide information of Rail;
(B) core processing plate 101 comprises the wide model of Rail, and core processing plate 101 receives the wide survey data of Rail, after the wide survey data of the Rail before polishing and Rail exterior feature model are compared, forms steel rail grinding parameter;
(C) core processing plate 101 is stored and is formed record in order to subsequent job reference this steel rail grinding parameter simultaneously, steel rail grinding parameter is exported by bus mode or screen display mode or dump mode, finally by steel rail grinding, control computer 3 according to steel rail grinding parameter, to steel rail grinding head 4 output steel rail grinding data.
As a kind of more excellent embodiment of the present invention, touch-screen 105 further comprises by the information of interactive mode typing: comprise the wide survey data of Rail, rail type information, Damage Types degree information, the rail information in the polishing time interval, and comprising the residing road section information of rail, activity duration interval is before in interior auxiliary reference information.Like this that the scope of application that makes rail optimization polishing is wider, application mode more flexibly, polishing data more accurately, polishing mode is more targeted.
As a kind of more excellent embodiment of the present invention, step (B) further comprises: core processing plate 101 forms experience database by the steel rail grinding result of the test collecting before, and draw rail optimization polishing amount in conjunction with the wide survey data of Rail and the wide model of Rail, then calculate according to rail grinding machine self parameter (the vehicle parameter definite according to the different automobile types of rail grinding machine) operating parameter that instructs rail grinding machine operation.In practical work process, core processing plate 101 constantly forms experience database by the steel rail grinding result of the test collecting before according to the wide survey data of Rail, the wide model of Rail and corresponding rail optimization polishing amount.When lower task, optimize the wide survey data of Rail that sanding apparatus 1 collects according to the wide measurement mechanism 2 of rail, and the wide model of corresponding Rail, inquire corresponding rail optimization polishing amount, then according to rail grinding machine self calculation of parameter, go out to instruct the operating parameter of rail grinding machine operation.
The steel rail grinding data that steel rail grinding is controlled computer 3 outputs further comprise the pass of polishing, every all over polishing speed, every all over polishing power and every all over grinding head distribution.
As shown in Figure 4, form the process of steel rail grinding parameter after the wide survey data of Rail and Rail exterior feature model being compared in step B further comprising the steps:
Core processing plate 101 judges whether typing new feature, if so, chooses typing mode, and typing new feature, core processing plate 101 calculated characteristics parameter and weighted values, and the wide model of Rail that inquiry adapts to, and preserve result of calculation, show polishing mode; If not, read the record in experience database, and check survey data in the past, then check job parameter in the past, show recently post-job time and the mode of polishing next time simultaneously.Characteristic parameter is for describing the parameter of steel rail line feature, as: the sweep of circuit, the gradient, passenger and freight transportation information, and weighted value is the intrinsic parameter in inside of calculating according to the vehicle of rail grinding machine, as: the relation between grinding machine polishing power and polishing effect.Wherein, read empirical data library information and do not think that this will carry out operation, just to the production plan planning of an activity duration.
Steel rail grinding parameter adopts bus mode or dump mode to export by RS232 bus or industry ethernet or usb bus, comprise the wide survey data of Rail, rail type information, Damage Types degree information, the rail information in the polishing time interval, and comprising the residing road section information of rail, activity duration interval before adopts manual type to adopt interactive mode typing by liquid crystal display 104 and touch-screen 105 in interior auxiliary reference information.
The technical scheme that the specific embodiment of the invention is described has solved existing rail grinding machine sanding apparatus and has relied on for a long time artificial experience to judge the technical data of rail grinding machine operation, adopt unified standard, and the polishing parameter generating according to the measurement result before polishing operation operates, this method not only can be used the good effect of playing to rail grinding machine standard, and the service efficiency of rail grinding machine also will significantly improve simultaneously.
In this manual, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.
The above, be only preferred embodiment of the present invention, not the present invention done to any pro forma restriction.Although the present invention discloses as above with preferred embodiment, yet not in order to limit the present invention.Any those of ordinary skill in the art, in the situation that not departing from Spirit Essence of the present invention and technical scheme, all can utilize method and the technology contents of above-mentioned announcement to make many possible changes and modification to technical solution of the present invention, or be revised as the equivalent embodiment of equivalent variations.Therefore, every content that does not depart from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, be equal to replacements, equivalence changes and modify, all still belong in the scope that technical solution of the present invention protects.