CN103508180A - Residual material removing device - Google Patents
Residual material removing device Download PDFInfo
- Publication number
- CN103508180A CN103508180A CN201310482693.8A CN201310482693A CN103508180A CN 103508180 A CN103508180 A CN 103508180A CN 201310482693 A CN201310482693 A CN 201310482693A CN 103508180 A CN103508180 A CN 103508180A
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- Prior art keywords
- rapping
- chain wheel
- beating
- block
- driving
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- 239000000463 material Substances 0.000 title claims abstract description 33
- 238000010009 beating Methods 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 230000007704 transition Effects 0.000 claims description 11
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention provides a residual material removing device. The residual material removing device comprises a drive device, a transmission device and a beating device, wherein the drive device drives the transmission device, and the transmission device drives the beating device. The residual material removing device is convenient to use and manage, saves labor, improves working efficiency and improves production efficiency for processing workpieces.
Description
Technical Field
The invention relates to the technical field of mesh belt conveyors and parts thereof, in particular to a residual material removing device.
Background
On the production line of the mesh belt furnace, the mesh belt conveyor is widely used, such as the application in mesh belt oil grooves, mesh belt cleaning machines and other equipment. Under the normal condition, at the discharge port of the mesh belt conveyor, because the mesh belt is provided with residual quenching liquid or cleaning liquid, surface tension exists on the mesh belt, so that a thin-wall workpiece or a small workpiece is adsorbed on the mesh belt and cannot fall down, and the workpiece or the small workpiece continues to return along with the mesh belt, and a workpiece mixing material can be processed when a processing variety is changed, so that the quality of the processed workpiece is influenced, and other applications of a next procedure are influenced. Because the equipment space at the outlet of the mesh belt lifting frame is narrow, the problem of material mixing cannot be solved on the mechanical structure of people so far, and the problem of material mixing can only be solved by a method of preventing the material mixing of the workpiece by manually beating the residual material on the conveyor at the discharge outlet before the workpiece is replaced and processed.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a residual material removing device, which overcomes the defects and automatically controls the problem of processing the residual material of the workpiece on a mesh belt conveyor by arranging a mechanical structure.
In order to solve the technical problem, the invention provides a residual material removing device which comprises a driving device, a transmission device and a beating device, wherein the driving device drives the transmission device, and the transmission device transmits the beating device.
As a preferable aspect of the scrap removing apparatus of the present invention, the driving means includes a driving motor, the driving motor drives a driving sprocket,
the transmission device comprises a driving chain wheel, a beating driving chain and a beating driving chain wheel, the driving chain wheel and the beating driving chain wheel are in transmission connection through the beating driving chain,
the rapping device comprises a rapping drive plate, a rapping shift rod, a rapping shift block, a rapping drive shaft, a rapping adjusting block and a rapping block, wherein the rapping drive plate is arranged on a rapping drive chain wheel, the rapping shift rod is arranged on the rapping drive plate, the rapping shift rod is in intermittent contact connection with the rapping shift block, the rapping shift block is connected with one end of the rapping adjusting block through the rapping drive shaft, and the other end of the rapping adjusting block is connected with the rapping block.
As a preferable scheme of the residual material removing device of the present invention, the residual material removing device further includes a transition sprocket, the transition sprocket is disposed between the driving sprocket and the rapping driving sprocket, and the transition sprocket is located outside the rapping driving chain.
As a preferable scheme of the residual material removing device, the residual material removing device further comprises a tension spring, the tension spring is connected with the striking and shifting block, and when the striking and shifting block is lifted, the tension spring controls the striking and shifting block to fall down.
As a preferable scheme of the device for removing the residual materials, the driving sprocket is a duplex sprocket.
As a preferable scheme of the device for removing the residual materials, the number of the striking blocks is plural.
Compared with the prior art, the residual material removing device provided by the invention has the advantages that the problem of processing the residual materials of the workpieces on the mesh belt conveyor is automatically controlled by arranging the mechanical structure, the use is convenient, the labor force is saved, the working efficiency is improved, the management is convenient, and the production efficiency of processing the workpieces is accelerated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein,
FIG. 1 is a schematic front view of a residue removing device and a mesh belt conveyor according to the present invention;
FIG. 2 is a schematic top view of the residue removing device and the mesh belt conveyor according to the present invention;
FIG. 3 is a schematic view of a structure of a residue removing device according to the present invention; and
fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Wherein: the device comprises a driving motor 1, a duplex chain wheel 2, a mesh belt driving chain wheel 3, a beating driving chain wheel 4, a transition chain wheel 5, a beating drive plate 6, a beating deflector rod 7, a beating poking block 8, a tension spring 9, a beating driving chain 10, a mesh belt 11, a mesh belt driving wheel 12, a mesh belt driving chain 13, a mesh belt supporting flat steel 14, a beating block 15, a beating adjusting block 16, a beating driving shaft 17 and a receiving hopper 18.
Detailed Description
The invention provides a residual material removing device, which comprises: a driving device (not shown), a transmission device (not shown) and a rapping device (not shown), the driving device driving the transmission device, the transmission device transmitting the rapping device.
The present invention will be described in further detail with reference to specific embodiments in order to make the above objects, features and advantages more apparent and understandable.
First, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Next, the present invention is described in detail by using schematic structural diagrams, etc., and for convenience of illustration, the schematic diagrams illustrating the structure of the residue removing device are not partially enlarged according to a general scale when describing the embodiments of the present invention, and the schematic diagrams are only examples, which should not limit the scope of the present invention. In addition, the actual fabrication process should include three-dimensional space of length, width and depth.
Example one
Referring to fig. 1 and fig. 2, fig. 1 is a schematic front view of a residue removing device and a mesh belt conveyor according to the present invention; fig. 2 is a schematic top view of the residue removing device and the mesh belt conveyor according to the present invention. As shown in fig. 1 and 2, the residue removing apparatus includes: a drive means (not shown), a transmission means (not shown) and a rapping means (not shown).
The drive device includes a drive motor 1, and the drive motor 1 drives a drive sprocket (not shown).
The transmission device comprises a driving chain wheel, a beating driving chain 10 and a beating driving chain wheel 4, wherein the driving chain wheel and the beating driving chain wheel 4 are in transmission connection through the beating driving chain 10.
The rapping device comprises a rapping dial 6, a rapping shift lever 7, a rapping shift block 8, a rapping drive shaft 17, a rapping adjusting block 16 and a rapping block 15, the rapping dial 6 is arranged on the rapping drive chain wheel 4, the rapping shift lever 7 is arranged on the rapping dial 6, the rapping shift lever 7 is intermittently in contact connection with the rapping shift block 8, the rapping shift block 8 is connected with one end of the rapping adjusting block 16 through the rapping drive shaft 17, and the other end of the rapping adjusting block is connected with the rapping block 15.
In one embodiment, the scrap removal apparatus further comprises a transition sprocket 5, the transition sprocket 5 being disposed between the drive sprocket and the rapping drive sprocket 4, the transition sprocket 5 being located outside the rapping drive chain 10. This is designed to achieve chain tensioning between the drive sprocket and the striking drive sprocket 4 by means of the transition sprocket 5.
The residual material removing device further comprises a tensioning spring 9, the tensioning spring 9 is connected with the beating poking block 8, when the beating poking block 8 is lifted, the tensioning spring 9 is expanded, due to the rebound characteristic of the spring, the tensioning spring 9 is tightened, and the beating poking block 8 falls down due to the tension of the tensioning spring 9.
In one embodiment, the driving sprocket is changed to the duplex sprocket 2, so that the driving sprocket of the mesh belt conveyor and the driving sprocket of the residue removing device of the present invention are integrated together, and the residue removing device is driven while the mesh belt is driven to move, so that the residue removing device can obtain the operation power, and the residue removing device and the mesh belt can move synchronously.
For better understanding of a scrap removing apparatus according to the present invention, the structure and principle of the lower mesh belt conveyor will be described. Referring to fig. 1 and fig. 2 in combination with fig. 3, fig. 3 is a schematic front view of a residue removing device according to the present invention. As shown in fig. 1, 2 and 3, a driving motor 1 drives a duplex sprocket 2, the duplex sprocket 2 and a mesh belt driving sprocket 3 are in transmission link through a mesh belt driving chain 13, mesh belt supporting flat steels 14 are provided at both ends thereof with mesh belt driving wheels 12, the mesh belt driving sprocket 3 rotates to drive the mesh belt driving wheels 12 on one side of the mesh belt driving sprocket 3 to rotate, the mesh belt driving wheels 12 are driven by the mesh belt supporting flat steels 14 to rotate therewith, a plurality of mesh belt supporting flat steels 14 support mesh belts 11, and the mesh belts 11 move forward along with the rotation of the mesh belt supporting flat steels 14.
In the present invention, the invention is not related to the assembly of the above-described components, and the structures, types, and the like of the components related to the screw, the retainer ring, the bearing, the jack bolt, and the like are conventional, and therefore, the description thereof is omitted. The components of the above-described residue removal apparatus include, but are not limited to, the above-mentioned species.
The working principle of the residual material removing device is as follows: the driving motor 1 is used as driving power, when the motor is started, the duplex chain wheel 2 is driven by a knocking driving chain 10, the knocking driving chain wheel 4 and the knocking dial 6 rotate in a combined manner, the knocking dial 6 is provided with a knocking dial 7, when the knocking dial 6 rotates, the knocking dial 7 on the knocking dial 6 drives the knocking dial 8 to drive a knocking driving shaft 17 to act on a knocking adjusting block 16, mechanical rotation motion is converted into up-and-down knocking motion of the knocking block, the knocking adjusting block 16 is linked with the knocking block 15 to lift the knocking block 15, when the knocking dial 6 continues to rotate, the knocking dial 7 is disengaged from the knocking dial 8, under the dual actions of gravity and a tension spring 9, the knocking dial 8 falls back downwards, the knocking block 15 quickly knocks on a mesh belt supporting flat steel 14, and a strong instant impact force is formed on a mesh belt 11, the processing work pieces adsorbed on the mesh belt 11 are separated from the surface tension of the liquid and fall into the receiving hopper 18, and the whole process of beating and blanking the residual materials is completed.
Referring to fig. 3 in conjunction with fig. 4, fig. 4 is an enlarged schematic view of a portion a in fig. 3. As shown in fig. 3 and 4, due to structural limitations of the mesh belt 11 and the mesh belt drive chain 13, one mesh belt support flat steel 14 is arranged at intervals, and the processing workpieces on the front surface of the mesh belt 11 are generally gathered at the X position, and when the mutual distances between the mesh belt support flat steels 14 are the same, the device can realize that the beating block 15 beats on the support flat steel 14 every time according to needs, so that the maximal beating effect is realized, and the beating block does not beat on the mesh belt 11, and the normal service life of the mesh belt 11 is not influenced.
In one embodiment, the number of the striking blocks 15 is plural, and can be adjusted arbitrarily according to actual needs.
In the embodiment, according to the structural requirements of the mesh belt 11, the relationship among the number of teeth of the mesh belt driving chain wheel 3, the number of teeth of the beating driving chain wheel 4 and the number of beating shift rods 7 can be adjusted to ensure that the beating block 15 can beat on the mesh belt supporting flat steel 14 each time; the invention can adjust the beating force by adjusting the relative position of the beating block 15 and the beating adjusting block 16, and can adjust the beating position; the invention can adjust the size of the knocking force by changing the overall dimension of the knocking block 15; the invention also makes it possible to adjust the magnitude of the tapping force by replacing the tensioning spring 9.
It should be understood by those skilled in the art that one of the features or objects of the present invention is to: the residual material removing device automatically controls the problem of processing the residual material of the workpiece on the mesh belt conveyor by arranging a mechanical structure. The residual material removing device is convenient to use, saves labor force, improves working efficiency and accelerates production efficiency of processing workpieces. The main characteristics are that:
1. the mesh belt can be driven and beaten synchronously, and the beating can be realized only in a place where workpieces are gathered;
2. the device can realize that the supporting flat steel is beaten every time of beating according to the requirement, thereby not only realizing the maximum effect of beating, but also not beating the mesh belt and not influencing the normal service life of the mesh belt;
3. the device directly uses the mesh belt driving motor as driving power, does not need an additional driving source, and is environment-friendly and energy-saving;
4. the beating force can be adjusted by adjusting the relative positions of the beating block and the beating adjusting block, replacing the tensioning spring and replacing the beating block;
5. the knocked-down residual material workpieces are uniformly recovered into the receiving hopper, so that the management is convenient.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (6)
1. The utility model provides a defective material remove device which characterized by: the automatic tapping device comprises a driving device, a transmission device and a tapping device, wherein the driving device drives the transmission device, and the transmission device transmits the tapping device.
2. The residue removal apparatus of claim 1, further comprising: the driving device comprises a driving motor which drives a driving chain wheel,
the transmission device comprises a driving chain wheel, a beating driving chain and a beating driving chain wheel, the driving chain wheel and the beating driving chain wheel are in transmission connection through the beating driving chain,
the rapping device comprises a rapping drive plate, a rapping shift rod, a rapping shift block, a rapping drive shaft, a rapping adjusting block and a rapping block, wherein the rapping drive plate is arranged on a rapping drive chain wheel, the rapping shift rod is arranged on the rapping drive plate, the rapping shift rod is in intermittent contact connection with the rapping shift block, the rapping shift block is connected with one end of the rapping adjusting block through the rapping drive shaft, and the other end of the rapping adjusting block is connected with the rapping block.
3. The residue removal apparatus of claim 1, further comprising: the residual material removing device further comprises a transition chain wheel, the transition chain wheel is arranged between the driving chain wheel and the beating driving chain wheel, and the transition chain wheel is located on the outer side of the beating driving chain.
4. The residue removal apparatus of claim 1, further comprising: the residual material removing device further comprises a tensioning spring, the tensioning spring is connected with the knocking shifting block, and when the knocking shifting block is lifted, the tensioning spring controls the knocking shifting block to fall down.
5. The residue removal apparatus of claim 1, further comprising: the driving chain wheel is a duplex chain wheel.
6. The residue removal apparatus of claim 1, further comprising: the number of the striking blocks is plural.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310482693.8A CN103508180B (en) | 2013-10-15 | 2013-10-15 | A kind of defective material removal device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310482693.8A CN103508180B (en) | 2013-10-15 | 2013-10-15 | A kind of defective material removal device |
Publications (2)
Publication Number | Publication Date |
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CN103508180A true CN103508180A (en) | 2014-01-15 |
CN103508180B CN103508180B (en) | 2015-12-30 |
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CN201310482693.8A Active CN103508180B (en) | 2013-10-15 | 2013-10-15 | A kind of defective material removal device |
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CN (1) | CN103508180B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112811125A (en) * | 2021-02-08 | 2021-05-18 | 陕西陕化煤化工集团有限公司 | Coal conveying trestle with coal dust removing function and using method thereof |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2216304A (en) * | 1939-04-26 | 1940-10-01 | Harvey J Thornton | Device for removing foreign matter from belts |
US2681137A (en) * | 1950-04-14 | 1954-06-15 | Spencer H Davis | Belt cleaning device |
CN2097693U (en) * | 1990-04-25 | 1992-03-04 | 戴柱新 | Portable domestic vibration duster |
CN203512685U (en) * | 2013-10-15 | 2014-04-02 | 江苏丰东热技术股份有限公司 | Scrap removing device |
-
2013
- 2013-10-15 CN CN201310482693.8A patent/CN103508180B/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112811125A (en) * | 2021-02-08 | 2021-05-18 | 陕西陕化煤化工集团有限公司 | Coal conveying trestle with coal dust removing function and using method thereof |
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Effective date of registration: 20170330 Address after: Nanxiang Road 224100 Jiangsu province Yancheng City Dafeng Economic and Technological Development Zone No. 333 Patentee after: Jiangsu Dong Feng Technology Co., Ltd. Address before: Nanxiang Road in Dafeng City, Jiangsu province 224100 Yancheng City economic and Technological Development Zone No. 333 Patentee before: Jiangsu Fengdong Thermal Technology Co., Ltd. |