CN103504454A - Food dipping method based on strong electrolyte ion current controlled by function signal - Google Patents
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Abstract
一种基于函数信号控制的强电解质离子电流的食品浸渍加工方法,属于运用电磁学的食品加工技术领域。组成单元有(A)驱动单元:任意函数信号发生器、功率放大器;(B)感应单元:环形硅钢铁芯、硅胶管绕组、铜线圈绕组;(C)浸渍单元:浸渍槽、真空泵。通过函数信号发生器生成特定的周期函数信号,经功率放大器放大后,激励一端的铜线圈绕组,并在环形硅钢铁芯中产生变化的磁通,引发在另一端充满强电解质溶液的硅胶管绕组中产生感应电动势。在感应电动势驱动下,溶液回路体系中的正负离子定向移动,完成对食品的浸渍处理,浸渍液需为强电解质的离子化合物类。本发明避免了电化学反应带来的浸渍液电解和极板腐蚀结垢问题,原理区别于电解、电泳、电渗析和电镀技术。
The invention relates to a food dipping processing method based on a strong electrolyte ion current controlled by a function signal, which belongs to the technical field of food processing using electromagnetics. The components include (A) drive unit: arbitrary function signal generator, power amplifier; (B) induction unit: annular silicon steel core, silicone tube winding, copper coil winding; (C) impregnation unit: impregnation tank, vacuum pump. A specific periodic function signal is generated by a function signal generator, and after being amplified by a power amplifier, the copper coil winding at one end is excited, and a changing magnetic flux is generated in the annular silicon steel core, which triggers the silicon tube winding filled with a strong electrolyte solution at the other end Induced electromotive force is generated. Driven by the induced electromotive force, the positive and negative ions in the solution circuit system move in a directional manner to complete the impregnation treatment of food. The impregnation solution must be an ionic compound with a strong electrolyte. The invention avoids the electrolysis of the immersion solution and the corrosion and fouling of the polar plate brought about by the electrochemical reaction, and the principle is different from the electrolysis, electrophoresis, electrodialysis and electroplating technologies.
Description
技术领域 technical field
一种基于函数信号控制的强电解质离子电流的食品浸渍加工方法,本发明涉及一种新型食品浸渍加工方法,适用于强电解质类的浸渍液,属于运用电磁学的食品加工技术领域。本发明与真空浸渍技术相比,可在更短的时间内完成对食品原料的浸渍处理。可完成湿法盐渍、着色处理和微量矿物质元素的加强。 A food dipping processing method based on a strong electrolyte ion current controlled by a function signal. The invention relates to a novel food dipping processing method, which is suitable for strong electrolyte dipping liquids and belongs to the technical field of food processing using electromagnetics. Compared with the vacuum impregnation technique, the invention can complete the impregnation treatment of food raw materials in a shorter time. Wet brining, coloring treatments and enhancement of trace mineral elements can be accomplished. the
背景技术 Background technique
中国传统的浸渍食品加工方法包括五大类,即盐渍、醋渍、糟渍、酱渍和糖渍。浸渍食品种类繁多,其中广为人知的产品有各类泡菜、酱菜、酸泡姜片、调味香瓜子、盐水蛋、泡椒凤爪与猪皮、醉蟹等,它们都受到人们的青睐。浸渍处理的目的是将浸渍溶液中的各类溶质离子和分子如氢、钠、钾、钙、铁、硒、氯离子和蔗糖、醇类小分子渗透到食品组织空隙以及细胞中,同时由于渗透压差而除去食品中的部分水分,产生良好的风味。此过程中,浸渍液中溶质扩散速率受到组织细胞内外各种物质的分压力差、浸渍温度、环境压力和食品原料空隙率的影响。浸渍食品中特别是湿法腌制的水产品,因为溶质扩散速率慢而长时浸渍会造成变质,所以一般多在5℃的冷藏环境中腌渍,不可避免的因时间长而造成可溶性蛋白、维生素、矿物质和色素的流失。为加快食品的浸渍处理,通常只有通过提高浸渍温度、提高溶质浓度和改变环境大气压力来进行。但因为高温会引起浸渍食品的发酵和酸败,故提高温度来加快浸渍处理的方式,在工业上鲜有采用。提高浸渍液溶质浓度则会形成“高盐”产品,而必须增加后期脱盐工艺操作。目前成熟应用的且能加快食品浸渍处理的技术只有真空浸渍技术(Vacuum Impregnation简称VI),核心原理是利用压差引起的流体动力学机理和变形松弛现象来提高腌渍效率。食品组织细胞内存在孔隙,真空下在物料内部形成低压气泡,同时也造成细胞间距增大而物料膨胀,在细胞内外压差和毛细管效应下外部液体更容易渗入。通常在数十分钟内完成食品的浸渍处理,与常压浸渍所需的几天或几十天时间相比已大大缩短了加工时间,故能广泛应用。 The traditional Chinese dipping food processing methods include five categories, namely salting, vinegar pickling, bad pickling, sauce pickling and sugar pickling. There are many kinds of dipped foods, among which the well-known products include all kinds of kimchi, pickles, sour pickled ginger slices, seasoned fragrant melon seeds, salted eggs, chicken feet and pig skin with pickled peppers, drunk crabs, etc., which are all favored by people. The purpose of impregnation treatment is to infiltrate various solute ions and molecules in the impregnation solution, such as hydrogen, sodium, potassium, calcium, iron, selenium, chloride ions, sucrose, and small alcohol molecules into the gaps of food tissues and cells. Part of the water in the food is removed by the pressure difference, resulting in a good flavor. During this process, the solute diffusion rate in the soaking solution is affected by the partial pressure difference of various substances inside and outside the tissue cells, soaking temperature, environmental pressure and the porosity of food raw materials. In dipped food, especially aquatic products marinated by wet method, because the solute diffusion rate is slow and long-term dipping will cause deterioration, it is generally pickled in a refrigerated environment at 5°C, which inevitably results in soluble protein and vitamins due to long time. , loss of minerals and pigments. In order to speed up the immersion treatment of food, it is usually only carried out by increasing the immersion temperature, increasing the solute concentration and changing the ambient atmospheric pressure. However, because high temperature can cause fermentation and rancidity of dipped food, the method of accelerating the dipping process by increasing the temperature is rarely used in industry. Increasing the solute concentration of the impregnating solution will result in the formation of "high salt" products, and it is necessary to increase the desalination process operation in the later stage. At present, the only mature and applied technology that can speed up food dipping treatment is vacuum impregnation technology (Vacuum Impregnation referred to as VI). The core principle is to use the hydrodynamic mechanism and deformation relaxation phenomenon caused by pressure difference to improve pickling efficiency. There are pores in the cells of food tissue. Under vacuum, low-pressure air bubbles are formed inside the material, which also causes the intercellular distance to increase and the material to expand. The external liquid is more likely to penetrate under the pressure difference between the inside and outside of the cells and the capillary effect. The impregnation treatment of food is usually completed within tens of minutes, which has greatly shortened the processing time compared with the days or dozens of days required for atmospheric pressure impregnation, so it can be widely used. the
电流的导体分为两大类,第一类是金属导体,电流形式为电子电流,第二类是电解质溶液或熔融电解质。电解质可分为强电解质和弱电解质,强电解质在溶液中能完全电离,多为离子化合物和大部分盐类,而弱电解质电离不完全,多为共价化合物。电解质溶液的导电能力与电离度、浓度、温度都有相关性,电流形式为离子电流。电解质溶液中由于含有大量的带正负离子,在有电势差的环境中会发生定向迁移,根据这一原理的技术应用包括电解、电镀、电泳和电渗析。它们都是通过在电极间产生电势差而造成离子定向移动,其中电解、电镀、电渗析的处理对象多为电解质中的正负离子,其分子量小;而电泳则针对溶液中一些表面带有大量正负电子的蛋白质大分子类进行处理。 Conductors of electric current are divided into two categories, the first category is metal conductors, and the current form is electronic current, and the second category is electrolytic solution or molten electrolyte. Electrolytes can be divided into strong electrolytes and weak electrolytes. Strong electrolytes can be completely ionized in solution, mostly ionic compounds and most salts, while weak electrolytes are incompletely ionized, mostly covalent compounds. The conductivity of the electrolyte solution is related to the degree of ionization, concentration, and temperature, and the current form is ionic current. Since the electrolyte solution contains a large number of positive and negative ions, directional migration will occur in an environment with a potential difference. The technical applications based on this principle include electrolysis, electroplating, electrophoresis and electrodialysis. They all cause directional movement of ions by generating a potential difference between electrodes. Among them, electrolysis, electroplating, and electrodialysis are mostly treated with positive and negative ions in the electrolyte, and their molecular weight is small; while electrophoresis targets some surfaces in the solution with a large number of positive and negative ions. Electronic macromolecules of proteins are processed. the
感应离子电流即在充满电解质的螺线管路中引入变化的磁通量使其生产感应电动势作为“源动力”来驱动溶液回路体系中的离子移动。溶液回路体系中根据其线圈的磁通量变化率不同而具有不同规律的感应电动势产生,进而具有不同的驱动效果。这是因为根据电场中带电离子的运动,推动带电离子运动的力(F)等于离子所带净电荷量(Q)与电场强度(X)的乘积,即F=QX。由于磁通变化率不同,则产生的交变感应电动势在正负方向的峰值不同,即离子在不同方向受到的电场力大小和持续时间不同。而离子的前移同样要受到阻力(f)的影响,对于一个类似球形的离子,服从斯托克斯定律,即:f=6π r η ν(r为离子质点半径,η为溶液介质粘滞系数,ν为离子移动速度),当达到平衡时,带电离子匀速运动,即F= f。 The induced ionic current is to introduce a changing magnetic flux into the solenoid filled with electrolyte to generate an induced electromotive force as a "source power" to drive the movement of ions in the solution loop system. In the solution circuit system, according to the change rate of the magnetic flux of the coil, the induced electromotive force has different rules, and then has different driving effects. This is because according to the movement of charged ions in the electric field, the force (F) that drives the charged ions is equal to the product of the net charge (Q) carried by the ions and the electric field strength (X), that is, F=QX. Due to the different rates of change of the magnetic flux, the peak values of the generated alternating induced electromotive force in the positive and negative directions are different, that is, the magnitude and duration of the electric field force received by the ions in different directions are different. The forward movement of ions is also affected by resistance ( f ). For a similar spherical ion, it obeys Stokes' law, that is: f = 6π r η ν (r is the radius of the ion particle, η is the viscosity of the solution medium Coefficient, ν is the moving speed of ions), when the balance is reached, the charged ions move at a uniform speed, that is, F = f .
发明内容 Contents of the invention
本发明目的是提供一种基于函数信号控制的强电解质离子电流的食品浸渍加工方法,涉及一种新型食品浸渍加工方法,原理是通过函数信号发生器生成特定的周期信号波形,经过功率放大器将信号电流放大并激励互感硅钢铁芯一端的线圈绕组,变化的磁通在另一端充满强电解质溶液的螺旋硅胶管绕组管路中产生相应变化规律的感应电动势作为“源动力”来驱动导通回路中的离子并形成定向迁移。由于感应电动势变化规律不同,离子受到“正向”和“负向”的电场力大小和持续时间有异,进而使离子具有不同的步进效果。根据溶液体系的离子特性,选择适当的函数波形来达到最佳的浸渍效果。技术原理如图1所示,波形示例如图2。 The purpose of the present invention is to provide a food dipping processing method based on a strong electrolyte ion current controlled by a function signal, which relates to a new type of food dipping processing method. The current amplifies and excites the coil winding at one end of the mutual inductance silicon steel core, and the changing magnetic flux generates a correspondingly changing induced electromotive force in the spiral silicone tube winding pipeline filled with strong electrolyte solution as the "source power" to drive the conduction loop. ions and form directional migration. Due to the different changes in the induced electromotive force, the magnitude and duration of the "positive" and "negative" electric field forces on the ions are different, so that the ions have different stepping effects. According to the ionic characteristics of the solution system, select the appropriate function waveform to achieve the best impregnation effect. The technical principle is shown in Figure 1, and the waveform example is shown in Figure 2. the
本发明的技术方案:一种基于函数信号控制的强电解质离子电流的食品浸渍加工方法,本发明装置的组成单元有(A)驱动单元:包括任意函数信号发生器(1)、功率放大器(2);任意函数信号发生器(1)和功率放大器(2)相连接;(B)感应单元:包括环形硅钢铁芯(3)、硅胶管绕组(4)、铜线圈绕组(5);环形硅钢铁芯(3)的一端绕铜线圈绕组(5),环形硅钢铁芯(3)的另一端绕硅胶管绕组(4);铜线圈绕组(5)和功率放大器(2)相连接;硅胶管绕组(4)两端分别与浸渍槽(6)两端的导通口相连接,使强电解质溶液形成闭合回路;(C)浸渍单元:包括浸渍槽(6)、真空泵(7),真空泵(7)与浸渍槽(6)相接通; The technical solution of the present invention: a food dipping and processing method based on a strong electrolyte ion current controlled by a function signal. The components of the device of the present invention include (A) a drive unit: including an arbitrary function signal generator (1), a power amplifier (2 ); the arbitrary function signal generator (1) is connected with the power amplifier (2); (B) induction unit: including annular silicon steel core (3), silicone tube winding (4), copper coil winding (5); annular silicon steel One end of the iron core (3) is wound with a copper coil winding (5), and the other end of the annular silicon steel core (3) is wound with a silicone tube winding (4); the copper coil winding (5) is connected to the power amplifier (2); the silicone tube The two ends of the winding (4) are respectively connected to the conduction ports at both ends of the dipping tank (6), so that the strong electrolyte solution forms a closed loop; (C) Impregnation unit: including dipping tank (6), vacuum pump (7), vacuum pump (7 ) is connected with the dipping tank (6);
通过函数发生器生成特定规律的周期信号,经过功率放大器将信号电压放大并激励环形硅钢铁芯一端的铜线圈绕组,其中放大电压信号失真率≦0.1%,周期规律变化的磁通使环形硅钢铁芯另一端充满强电解质溶液的螺旋硅胶管绕组中产生相应规律变化的感应电动势作为“源动力”来驱动浸渍液体系中的离子发生定向迁移;根据溶液体系的离子特性,选择适合的周期函数波形来达到最佳的浸渍效果;当周期函数波形发出时,此时强电解质浸渍液电导率需在20~60mS/cm范围,则变化的磁通可在浸渍槽两端生成500mV~1.8V的交变感应电动势,当食材厚度在3cm以内时均可在5min内完成浸渍,即食材内外环境中浸渍液溶质的体积浓度基本一致。 A specific regular periodic signal is generated by a function generator, and the signal voltage is amplified by a power amplifier to excite the copper coil winding at one end of the annular silicon steel core. The distortion rate of the amplified voltage signal is ≦0.1%. The corresponding regularly changing induced electromotive force in the winding of the spiral silicone tube filled with strong electrolyte solution at the other end of the core is used as the "source power" to drive the directional migration of ions in the immersion liquid system; according to the ionic characteristics of the solution system, select a suitable periodic function waveform To achieve the best impregnation effect; when the periodic function waveform is issued, the conductivity of the strong electrolyte impregnation solution must be in the range of 20-60mS/cm, and the changing magnetic flux can generate 500mV-1.8V alternating current at both ends of the impregnation tank. Variable induction electromotive force, when the thickness of the food material is within 3cm, the impregnation can be completed within 5 minutes, that is, the volume concentration of the solute in the impregnation solution in the internal and external environment of the food material is basically the same.
驱动单元中的函数信号发生器生成频率1Hz~100Hz的任意自定义波形信号,1个周期内信号具有1个上升沿,2个下降沿,上升沿的斜率大于下降沿的斜率,幅宽范围10Vpp(±5V)之内,输出阻抗50Ω,使用的功率放大器兼容任意函数波形的放大,全功率频率范围1Hz~100Hz,输出电压幅宽300Vpp(±150V),输出电流0~40mA,输入阻抗50Ω,激励在矩形硅钢铁芯一侧的线圈绕组。 The function signal generator in the drive unit generates any custom waveform signal with a frequency of 1Hz~100Hz. The signal has one rising edge and two falling edges in one cycle. The slope of the rising edge is greater than that of the falling edge. The width range is 10Vpp Within (±5V), the output impedance is 50Ω, the power amplifier used is compatible with the amplification of arbitrary function waveforms, the full power frequency range is 1Hz~100Hz, the output voltage width is 300Vpp (±150V), the output current is 0~40mA, and the input impedance is 50Ω. Excite the coil windings on one side of the rectangular silicon steel core. the
感应单元中的环形硅钢铁芯为硅钢矩形铁芯,铜线圈绕组为单层绕线,铜线直径范围0.6~0.8mm,匝数为120~150匝,与功率放大器连接。 The annular silicon steel core in the induction unit is a silicon steel rectangular core, and the copper coil winding is a single-layer winding. The diameter of the copper wire ranges from 0.6 to 0.8mm, and the number of turns is 120 to 150 turns, which are connected to the power amplifier. the
充满强电解质浸渍液的硅胶管绕组其材料为绝缘性好、柔韧性佳、无毒无味的食品级铂金硅胶管,内径范围1~5mm,管壁厚度3mm,绕组为单层绕线其匝数范围为10~20圈,硅胶管两端与分别与浸渍槽两侧的导通口相接并连通,使浸渍液呈循环的回路体系,当特定规律变化的磁通产生时,浸渍液电导率在20~60mS/cm时,可在浸渍槽两端生成500mV~1.8V特定规律变化的感应电动势,可对浸渍液中的不同离子产生定向驱动效果,从而完成对食品的浸渍处理。感应电动势可通过在浸渍槽两端插入铂片电极并由交流伏特表检得,铂片电极尺寸5mm×5mm×0.15mm。 Silicone tube winding filled with strong electrolyte impregnation solution is made of food-grade platinum silicone tube with good insulation, good flexibility, non-toxic and tasteless, the inner diameter ranges from 1 to 5mm, the tube wall thickness is 3mm, and the winding is a single-layer winding. The range is 10~20 circles. The two ends of the silicone tube are connected to and communicated with the conduction ports on both sides of the dipping tank respectively, so that the dipping liquid is in a circulating loop system. At 20-60mS/cm, an induced electromotive force of 500mV-1.8V can be generated at both ends of the dipping tank, which can produce directional driving effects on different ions in the dipping liquid, thereby completing the dipping treatment of food. The induced electromotive force can be detected by inserting platinum electrodes at both ends of the dipping tank and using an AC voltmeter. The size of the platinum electrodes is 5mm×5mm×0.15mm. the
浸渍单元中玻璃浸渍槽为圆柱形结构内径80mm,长度300mm,壁厚3mm,上方留有可抽真空的阀门和可以进样或取样的密封盖,浸渍槽两侧的中间部位有导通口,可与硅胶管连接,使其整个浸渍液体系成循环回路,由真空泵控制浸渍液体系的循环。 The glass dipping tank in the dipping unit has a cylindrical structure with an inner diameter of 80mm, a length of 300mm, and a wall thickness of 3mm. There are valves for vacuuming and sealing covers for sample injection or sampling on the top. There are conduction ports in the middle of both sides of the dipping tank. It can be connected with a silicone tube so that the entire immersion liquid system forms a circulation loop, and the circulation of the immersion liquid system is controlled by a vacuum pump. the
然后由函数信号发生器生成频率在1Hz~100Hz的特定波形周期函数信号,1个周期内信号具有1个上升沿,2个下降沿,上升沿的斜率大于下降沿的斜率,其幅宽范围在10Vpp(±5V),输出阻抗50Ω,信号通过全功率频率范围在1Hz~100Hz,输出电压幅宽在300Vpp(±150V),输出电流在0~40mA,输入阻抗50Ω的功率放大器并将电压信号放大,激励在矩形硅钢铁芯一侧的线圈绕组,线圈绕组为单层绕线,铜线直径范围为0.6~0.8mm,匝数在120~150圈。于是在充满强电解质浸渍溶液的硅胶管绕组中会有规律变化的磁通产生,其中硅胶管材料为绝缘性好、柔韧性佳、无毒无味的食品级铂金硅胶管,内径范围1~5mm,管壁厚度3mm,绕组为单层绕线其匝数范围为10~20圈。当特定规律变化的磁通产生时,浸渍液电导率在20~60mS/cm时,可在浸渍槽两端生成500mV~1.8V特定规律变化的感应电动势,可对浸渍液中的不同离子产生定向驱动效果,从而完成对食品的浸渍处理。感应电动势可通过在浸渍槽2端插入铂片电极并由交流伏特表检得,铂片电极尺寸5mm×5mm×0.15mm。 Then the function signal generator generates a specific waveform periodic function signal with a frequency of 1Hz~100Hz. The signal has one rising edge and two falling edges in one cycle. The slope of the rising edge is greater than that of the falling edge. 10Vpp (±5V), output impedance 50Ω, the signal passes through a power amplifier with a full power frequency range of 1Hz~100Hz, an output voltage width of 300Vpp (±150V), an output current of 0~40mA, and an input impedance of 50Ω to amplify the voltage signal , to excite the coil winding on one side of the rectangular silicon steel core, the coil winding is a single-layer winding, the diameter of the copper wire is 0.6~0.8mm, and the number of turns is 120~150 turns. Therefore, there will be regularly changing magnetic flux in the silicone tube winding filled with strong electrolyte impregnation solution. The material of the silicone tube is a food-grade platinum silicone tube with good insulation, good flexibility, non-toxic and tasteless, and the inner diameter ranges from 1 to 5mm. The thickness of the tube wall is 3mm, and the winding is a single-layer winding, and the number of turns ranges from 10 to 20 turns. When the magnetic flux with specific regular changes is generated, when the conductivity of the immersion liquid is 20~60mS/cm, an induced electromotive force of 500mV~1.8V with specific regular changes can be generated at both ends of the immersion tank, which can generate orientation for different ions in the immersion liquid. Driving effect, so as to complete the impregnation treatment of food. The induced electromotive force can be detected by inserting a platinum electrode at the 2 ends of the dipping tank and detected by an AC voltmeter. The size of the platinum electrode is 5mm×5mm×0.15mm. the
本发明的有益效果:可快速的完成对食材的浸渍加工,浸渍液需属于强电解质的离子化合物类。对于需要通过湿法盐渍、着色和矿物质营养元素强化处理的食材,当厚度在3cm以内时均可在5min内完成浸渍,即稳定后食材内外环境溶质的体积浓度基本一致。浸渍处理时,溶液浓度在0.01%~6%以及电导率在20~60mS/cm范围适宜。离子浓度大,则感应离子电流密度过高,使溶液回路体系生产对流或湍流,则不利于离子浸渍。由于电解质离子的定向迁移驱动力来源于感应电动势而非直接插入的通电极板,因此本发明避免了由于电化学反应带来的浸渍液电解和极板腐蚀结垢问题,原理完全区别于目前的电解、电泳、电渗析和电镀技术。 Beneficial effects of the present invention: the impregnation process of food materials can be quickly completed, and the impregnation solution must belong to the ionic compound of strong electrolyte. For food materials that need to be treated by wet salting, coloring and mineral nutrient enhancement, when the thickness is less than 3cm, the impregnation can be completed within 5 minutes, that is, the volume concentration of solutes in the internal and external environment of the food material is basically the same after stabilization. When dipping, the solution concentration is 0.01%~6% and the conductivity is in the range of 20~60mS/cm. If the ion concentration is high, the induced ion current density is too high, which will cause convection or turbulence in the solution circuit system, which is not conducive to ion impregnation. Since the directional migration driving force of the electrolyte ions comes from the induced electromotive force rather than the direct insertion of the electrode plate, the present invention avoids the electrolysis of the impregnation solution and the corrosion and scaling of the plate due to the electrochemical reaction, and the principle is completely different from the current one. Electrolysis, electrophoresis, electrodialysis and electroplating techniques. the
附图说明 Description of drawings
图1 一种基于函数信号控制的强电解质离子电流的食品浸渍技术原理示意图。1、任意函数信号发生器,2、功率放大器,3、环形硅钢铁芯,4、硅胶管绕组,5、铜线圈绕组,6、浸渍槽,7、真空泵。 Fig. 1 Schematic diagram of a food dipping technology based on a strong electrolyte ion current controlled by a function signal. 1. Arbitrary function signal generator, 2. Power amplifier, 3. Annular silicon steel core, 4. Silicone tube winding, 5. Copper coil winding, 6. Dip tank, 7. Vacuum pump. the
图2 磁通变化与感应电动势示例图。 Figure 2 Example diagram of magnetic flux change and induced electromotive force. the
图3 盐渍青梅的函数信号波形图。 Fig. 3 Function signal waveform diagram of salted greengage. the
图4 感应离子电流处理5min后青梅内部组织微观盐分观察。 Fig. 4 Observation of the microscopic salinity in the internal tissue of greengage after induced ion current treatment for 5 minutes. the
图5 钙盐浸渍苹果的函数信号波形图。 Fig. 5 Functional signal waveform diagram of calcium salt soaked apples. the
图6 感应离子电流处理5min后苹果内部组织微观钙盐布观察。 Figure 6 Microscopic calcium salt cloth observation of apple internal tissue after induced ion current treatment for 5 minutes. the
图7 瓜子着色浸渍的函数信号波形图。 Fig. 7 Functional signal waveform diagram of melon seeds coloring and dipping. the
具体实施方式 Detailed ways
实施例1盐渍青梅 Embodiment 1 Salted Greengage
称取青梅300克,洗净后置于浸渍槽中,槽的腔体尺寸为内径80mm,长度300mm,壁厚3mm。注入质量分数5%浓度的氯化钠腌渍液直到浸没样品,此时采用梅特勒-托利多FE30电导率仪测得腌渍溶液电导率为55mS/cm。浸渍槽密封后开启真空泵抽真空直到溶液充满硅胶管路,体系中的浸渍溶液成回路状态。其中硅胶管材料为绝缘性好、柔韧性佳、无毒无味的食品级铂金硅胶管,内径2mm,管壁厚度3mm,硅胶管缠绕在矩形硅钢铁芯一端上,硅胶管绕组为单层绕线,匝数范围为20圈。此后由普源DG1022型函数信号发生器生成特定波形的周期函数信号,1个周期内信号具有1个上升沿,2个下降沿,上升沿的斜率大于下降沿的斜率,波形图如图3所示,周期750ms,t0=0s,t1=100ms,t2=250ms,t3=400ms,t4=500ms,t5=650ms,t6=750ms,V1=2.5V,V2=5V,其波形幅宽Vpp=5V,电压信号再通过美国TEGAM牌型号为2350的功率放大器放大10倍,以此激励在矩形硅钢铁芯另一端的线圈绕组,线圈绕组为单层绕线,铜线直径0.8mm,匝数140圈,此时体系的感应电动势为1.2V。启动5min后取出青梅,即达到浸渍要求,此时青梅含盐量为4.6%,而未处理前的青梅含盐量为0.2%。 Weigh 300 grams of greengage, wash and place in the dipping tank, the cavity size of the tank is 80mm in inner diameter, 300mm in length, and 3mm in wall thickness. Inject sodium chloride pickling solution with a mass fraction of 5% until the sample is submerged. At this time, the conductivity of the pickling solution measured by a Mettler-Toledo FE30 conductivity meter is 55mS/cm. After the immersion tank is sealed, turn on the vacuum pump to evacuate until the solution fills the silicone pipeline, and the immersion solution in the system is in a loop state. Among them, the material of the silicone tube is a food-grade platinum silicone tube with good insulation, good flexibility, non-toxic and tasteless, the inner diameter is 2mm, and the thickness of the tube wall is 3mm. The silicone tube is wound on one end of the rectangular silicon steel core, and the winding of the silicone tube is a single-layer winding. , the range of turns is 20 turns. Afterwards, the Puyuan DG1022 function signal generator generates a periodic function signal of a specific waveform. The signal has one rising edge and two falling edges within one cycle, and the slope of the rising edge is greater than that of the falling edge. The waveform diagram is shown in Figure 3 Shown, cycle 750ms, t 0 =0s, t 1 =100ms, t 2 =250ms, t 3 =400ms, t 4 =500ms, t 5 =650ms, t 6 =750ms, V 1 =2.5V, V 2 =5V , the waveform width V pp =5V, and the voltage signal is amplified 10 times by the American TEGAM brand power amplifier model 2350, so as to excite the coil winding at the other end of the rectangular silicon steel core. The coil winding is a single-layer winding, copper The diameter of the wire is 0.8mm, and the number of turns is 140. At this time, the induced electromotive force of the system is 1.2V. Take out the greengage after starting 5min, namely meet dipping requirement, at this moment the salt content of greengage is 4.6%, and the salt content of untreated greengage is 0.2%.
盐渍效果的微观检测,采用扫描电子显微镜观察青梅内部靠近果核部位的组织中的盐分分布情况,如图4所示,可以看出5min处理后青梅内部组织已含有明显盐分。检测方法:取靠近果核部位的青梅肉,切成4mm ×1.5mm ×5mm的矩形块状,直接置于液氮中冷冻(-210℃)5min,取出后将其脆断,在冻干机的-45℃冷阱、真空度12Pa环境下迅速脱水30min。干燥的样品表面喷金,于荷兰Quanta 200扫描电子显微镜下观察,如图4所示。 For the microscopic inspection of the salting effect, a scanning electron microscope was used to observe the salt distribution in the tissue near the core of the greengage. As shown in Figure 4, it can be seen that the internal tissue of the greengage contains obvious salt after 5 minutes of treatment. Detection method: Take greengage flesh close to the core, cut into rectangular blocks of 4mm × 1.5mm × 5mm, put it directly in liquid nitrogen and freeze (-210°C) for 5 minutes, take it out and break it brittle, and put it in a freeze dryer Rapid dehydration for 30 minutes in a -45°C cold trap and a vacuum of 12Pa. The surface of the dried sample was sprayed with gold and observed under a Quanta 200 scanning electron microscope in the Netherlands, as shown in Figure 4. the
实施例2苹果的钙元素营养强化 Calcium nutrition fortification of embodiment 2 apples
苹果洗净削皮,切成3×3×3cm块状,称取400g,置于浸渍槽中,浸渍槽腔体尺寸为内径80mm,长度300mm,壁厚3mm,注入质量分数1000mg/kg的食品级乳酸钙溶液浸没样品,此时采用梅特勒-托利多FE30电导率仪测得腌渍溶液电导率为22mS/cm,密封后开启真空泵抽真空直到溶液充满硅胶管路,体系中的溶液成回路状态,其中硅胶管材料为绝缘性好、柔韧性佳、无毒无味的食品级铂金硅胶管,内径范围4mm,管壁厚度3mm,硅胶管缠绕在矩形硅钢互感铁芯一端,硅胶管绕组为单层绕线,匝数为15圈。由普源DG1022型函数信号发生器生成特定波形的周期函数信号,1个周期内信号具有1个上升沿,2个下降沿,上升沿的斜率大于下降沿的斜率,波形图如图5所示,周期540ms,t0=0s,t1=50ms,t2=100ms,t3=220ms,t4=300ms,t5=420ms,t6=540ms,V1=4V,V2=8V,其波形幅宽Vpp=8V,电压信号经美国TEGAM牌的型号为2350的功率放大器放大10倍后,激励在矩型铁芯另一端的线圈绕组,线圈绕组为单层绕线,铜线直径0.8mm,匝数在150圈,此时溶液体系的感应电动势为800mV。保持5min后取出,苹果块即达到浸渍要求,此时苹果肉中的含钙量0.1mg/g,而未处理前的含钙量0.003mg/g。 Wash and peel the apples, cut them into 3×3×3cm blocks, weigh 400g, place them in a dipping tank, the cavity of the dipping tank has an inner diameter of 80mm, a length of 300mm, and a wall thickness of 3mm, and inject food with a mass fraction of 1000mg/kg Grade calcium lactate solution submerges the sample. At this time, the conductivity of the pickling solution measured by Mettler-Toledo FE30 conductivity meter is 22mS/cm. After sealing, turn on the vacuum pump to evacuate until the solution is filled with silica gel pipeline, and the solution in the system forms a loop. The silicone tube material is a food-grade platinum silicone tube with good insulation, good flexibility, non-toxic and tasteless, the inner diameter range is 4mm, the tube wall thickness is 3mm, the silicone tube is wound on one end of the rectangular silicon steel mutual induction core, and the silicone tube winding is a single Layer winding, the number of turns is 15 turns. A periodic function signal of a specific waveform is generated by the Puyuan DG1022 function signal generator. The signal has one rising edge and two falling edges within one cycle. The slope of the rising edge is greater than the slope of the falling edge. The waveform diagram is shown in Figure 5 , period 540ms, t 0 =0s, t 1 =50ms, t 2 =100ms, t 3 =220ms, t 4 =300ms, t 5 =420ms, t 6 =540ms, V 1 =4V, V 2 =8V, its The waveform width Vpp=8V, the voltage signal is amplified 10 times by the American TEGAM brand power amplifier model 2350, and the coil winding at the other end of the rectangular iron core is excited. The coil winding is a single-layer winding, and the diameter of the copper wire is 0.8mm. , the number of turns is 150 circles, and the induced electromotive force of the solution system is 800mV at this time. Keep it for 5 minutes and take it out, and the apple pieces meet the requirements for dipping. At this time, the calcium content in the apple pulp is 0.1mg/g, while the calcium content before the treatment is 0.003mg/g.
钙元素浸渍效果的微观检测,采用扫描电子显微镜观察苹果肉内部组织中的钙盐分布情况,如图6所示,可以看出5min处理后苹果内部组织已含有明显钙盐。检测方法:取苹果内部果肉组织,切成4mm ×1.5mm ×5mm的矩形块状,直接置于液氮中冷冻(-210℃)5min,取出后将其脆断,在冻干机的-45℃冷阱、真空度12Pa环境下迅速脱水30min。干燥的样品表面喷金,于荷兰Quanta 200扫描电子显微镜下观察,如图6所示。 For the microscopic examination of the effect of calcium element impregnation, a scanning electron microscope was used to observe the distribution of calcium salts in the internal tissues of the apple flesh. As shown in Figure 6, it can be seen that the internal tissues of the apples already contain obvious calcium salts after 5 minutes of treatment. Detection method: Take the inner pulp tissue of the apple, cut it into rectangular blocks of 4mm × 1.5mm × 5mm, directly place it in liquid nitrogen and freeze it (-210°C) for 5min, take it out and break it brittlely, and put it in a freeze dryer at -45 ℃ cold trap, vacuum 12Pa environment rapid dehydration 30min. The surface of the dried sample was sprayed with gold, and observed under the Quanta 200 scanning electron microscope in the Netherlands, as shown in Figure 6. the
[0024] 实施例3:瓜子着色 Embodiment 3: melon seeds coloring
采用合成色素苋菜红,分子式C20H11O10N2S3Na3,水溶性色素。本例为植物纤维表面稳定上色。葵花籽称取500克,置于浸渍槽中,浸渍槽腔体尺寸为内径80mm,长度300mm,壁厚3mm,注入浓度40mg/kg的苋菜红浸渍液直到浸没样品,此时采用梅特勒-托利多FE30电导率仪测得腌渍溶液电导率为20mS/cm。密封后开启真空泵抽真空直到溶液充满硅胶管路,体系中的溶液成回路状态,其中硅胶管材料为绝缘性好、柔韧性佳、无毒无味的食品级铂金硅胶管,内径范围5mm,管壁厚度3mm,硅胶管缠绕在矩形硅钢铁芯一端,硅胶管绕组为单层绕线,匝数为20圈。由普源DG1022型函数信号发生器生成特定波形的周期函数信号,1个周期内信号具有1个上升沿,2个下降沿,上升沿的斜率大于下降沿的斜率,波形图如图7所示,周期440ms,t0=0s,t1=80ms,t2=120ms,t3=240ms,t4=280ms,t5=400ms,t6=440ms,V1=5V,V2=10V,其波形幅宽Vpp=10V,电压信号经美国TEGAM牌的型号为2350的功率放大器放大10倍后,激励在矩型硅钢铁芯另一端的线圈绕组,铜制绕组为单层绕线,铜线直径0.8mm,匝数在140圈,此时溶液体系的感应电动势为900mV。保持5min后取出,通过感观评价并与常压浸泡同样时间的瓜子相比,该法处理的瓜子色泽稳定,冲洗后色泽不褪。按照《食品添加剂手册(第三版)》凌关庭主编的关于色素物质总含量测定方法OT-15分析,处理后的瓜子壳中苋菜红含量18mg/kg,而常压浸泡处理5min的瓜子壳中苋菜红含量为5mg/kg。 The synthetic pigment amaranth, molecular formula C 20 H 11 O 10 N 2 S 3 Na 3 , is a water-soluble pigment. This example is for the stable coloring of the plant fiber surface. Weigh 500 grams of sunflower seeds and put them in the dipping tank. The cavity of the dipping tank has an inner diameter of 80mm, a length of 300mm, and a wall thickness of 3mm. The amaranth dipping solution with a concentration of 40mg/kg is injected until the sample is immersed. At this time, a Mettler- The conductivity of the pickling solution measured by Toledo FE30 conductivity meter is 20mS/cm. After sealing, turn on the vacuum pump to evacuate until the solution is filled with the silicone tube, and the solution in the system forms a loop state. The silicone tube material is a food-grade platinum silicone tube with good insulation, good flexibility, non-toxic and tasteless, and the inner diameter range is 5mm. The thickness is 3mm, the silicone tube is wound on one end of the rectangular silicon steel core, and the winding of the silicone tube is a single-layer winding with 20 turns. A periodic function signal of a specific waveform is generated by the Puyuan DG1022 function signal generator. The signal has 1 rising edge and 2 falling edges in one cycle. The slope of the rising edge is greater than that of the falling edge. The waveform diagram is shown in Figure 7 , period 440ms, t 0 =0s, t 1 =80ms, t 2 =120ms, t 3 =240ms, t 4 = 280ms, t 5 =400ms, t 6 =440ms, V 1 =5V, V 2 =10V, its The waveform width Vpp=10V, the voltage signal is amplified 10 times by the power amplifier of American TEGAM brand 2350, and then the coil winding at the other end of the rectangular silicon steel core is excited. The copper winding is a single-layer winding, and the diameter of the copper wire is 0.8mm, the number of turns is 140 turns, and the induced electromotive force of the solution system is 900mV at this time. Take it out after keeping it for 5 minutes. Through the sensory evaluation and comparison with the melon seeds soaked in normal pressure for the same time, the color of the melon seeds treated by this method is stable, and the color does not fade after washing. According to the OT-15 analysis method for the determination of the total content of pigment substances edited by Ling Guanting in the "Handbook of Food Additives (Third Edition)", the content of amaranth in the treated melon seed shells is 18 mg/kg, while the content of amaranth in the melon seed shells soaked at normal pressure for 5 minutes Red content is 5mg/kg.
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