CN103499979B - The electronic limit control system and method for a kind of reductor - Google Patents

The electronic limit control system and method for a kind of reductor Download PDF

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Publication number
CN103499979B
CN103499979B CN201310455276.4A CN201310455276A CN103499979B CN 103499979 B CN103499979 B CN 103499979B CN 201310455276 A CN201310455276 A CN 201310455276A CN 103499979 B CN103499979 B CN 103499979B
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China
Prior art keywords
motor
reductor
output shaft
signal
phase sequence
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201310455276.4A
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Chinese (zh)
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CN103499979A (en
Inventor
朱骥镛
朱静
史惠义
戴嘉坤
王梦雄
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Shanghai Pudong Xingchuan Machinery Manufacturing Co Ltd
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Shanghai Pudong Xingchuan Machinery Manufacturing Co Ltd
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Priority to CN201310455276.4A priority Critical patent/CN103499979B/en
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Application granted granted Critical
Publication of CN103499979B publication Critical patent/CN103499979B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The electronic limit control system and method for a kind of reductor, including motor and speed reducer body, it is characterised in that:Also include electric machine controller and sensor, the sensor is located in reductor, it is used to receive the pulse signal that reductor sends, and pulse signal is converted into electric signal simultaneously, send to electric machine controller, the electric machine controller is used to the forward and reverse of controlled motor, and described method is comprised the following steps:The phase sequence of adjustment motor and sensor, the position A and position B of motor operation are selected in display control module, the outgoing route of motor output shaft is set, spacing control is carried out to reductor by electronic limit mode;The sensor used because electronic type is spacing is contactless, so long service life, positioning precision is higher, and field adjustable is simple, without debugging repeatedly, need to only be debugged once, just can be stopped in the starting point of setting and terminal, operation.

Description

The electronic limit control system and method for a kind of reductor
Technical field
The present invention relates to a kind of control system and method, the electronic limit control system of in particular to a kind of reductor System and method.
Background technology
The widely used special retarding motor of modern greenhouse, is greenhouse window opening, and system must not for draw curtain (inside holding, external sunshade) , for the unlatching of the draw curtain that ensures to open a window, closure can position accurately, and such reductor itself is all with limited for plant equipment that can be less Level control device, by the adjustment to stopping means, can make the windowing machinery in greenhouse, region lubrication groove of the draw curtain machinery in setting Turn, and can stop in the starting point of setting and terminal, operation meets greenhouse to temperature, and illumination, sunshade, the requirement of insulation ensures The safe operation of each gearing in greenhouse
The stopping means of all reductors, is all mechanical transmission-type currently on the market, and it is to lean on one group of belt wheel transmission screw mandrel, Nut stirs microswitch by being transferred to displacement, realizes that reductor is out of service in setting position, by realization for many years, this Kind of stopping means also be can yet be regarded as a kind of effective machinery, the use of greenhouse transmission system can be met substantially but in production and application Also its defect is exposed:1. part is numerous, and a whole set of stopping means has more than 30 parts, processing, installs complicated, to installing skill Art requirement is high;2. adjustment is bothered, and needs 2 people to coordinate at greenhouse scene, repeated multiple times to complete .3. operations not intuitively, is only existed His transmission principle is come to understand, can be just adjusted, to operating the technical requirements .4. high of installation and debugging work as use time increases Plus, the situation that machine driven system breaks down increases, and more because sleeve mechanism part is more, the link for ging wrong also accordingly increases .5. in greenhouse hot and humid environment, work under bad environment exacerbates damage of components to sleeve mechanism, especially seals Property difference microswitch, the more fragile .6. of part such as bearing causes reductor to botch routines due to above reason, will be to whole The transmission system in greenhouse brings very big harm, or even causes security incident
The content of the invention
The invention aims to solve the defect existing for the mechanical limiting location device of reductor in the prior art, carry Solved the above problems for the electronic limit control system and method for a kind of reductor.
To achieve these goals, technical scheme is as follows:
A kind of electronic limit control system of reductor, including motor and speed reducer body, the reductor body include: At least one power input shaft, at least one power output shaft, the first train of reduction gears, the second train of reduction gears, the power By the connection of the first train of reduction gears, second train of reduction gears and the first reduction gearing between output shaft and power input shaft Group engagement connection, the motor transmits the power input shaft of connection reductor body by gear, it is characterised in that:It is described also to wrap Electric machine controller and sensor are included, the sensor is located in reductor, be used to receive the pulse signal that reductor sends, and together When pulse signal is converted into electric signal, send to electric machine controller, the electric machine controller to controlled motor rotating forward with Reversion.
A kind of electronic limit control system of above-mentioned reductor, it is characterised in that:It is provided with the electric machine controller and is connect Line terminals, the binding post is red end and black end, and the motor connects red end and black end respectively by control line.
A kind of electronic limit control system of above-mentioned reductor, it is characterised in that:It is described also to include motor output shaft, institute State the power input shaft that motor output shaft transmits connection reductor body by gear.
A kind of electronic limit control system of above-mentioned reductor, it is characterised in that:Note is provided with the electric machine controller Recall module, display control module and signal receiving module, the signal receiving module is used to receive the electric signal that decelerator sends, The display control module is used to control the transverse shifting of power output shaft rotating cycle biography device to reach of reductor.
A kind of electronic limit control system of above-mentioned reductor, it is characterised in that:The display control module is provided with Key, high level key and low level key are set.
A kind of electronic limit control method of reductor, it is characterised in that:The step is:
(1)The phase sequence of adjustment motor and sensor, if the phase sequence of motor matches with the phase sequence of sensor, motor output shaft About turned half-turn by motor controller controls, rotating and reverse to be automatically stopped;
If the phase sequence of the phase sequence of motor and sensor is mismatched, motor will not automatic stop, motor is only rotated forward can not be inverted;
(2)The position A and position B of motor operation are selected on display control module, by dividing on display control module Put key, lamp flicker be set, motor output shaft is operated to location A, the direction operating of the axial B location of output, by high level key and Low level key regulates and controls the upper and lower position of motor, presses setting key, sets lamp and stops flicker, and motor location A and B location have been respectively provided with Into;
(3)The output shaft of motor is operated to B location, lamp flicker, the axial location A direction operating of output, by low are set Position key and high level key regulate and control the upper and lower position of motor, set lamp and stop flicker, press setting key, and motor B location and location A are equal It is provided with;
(4)This phase sequence adjusted is remembered by the memory module in electric machine controller;
(5)After setting the outgoing route of motor output shaft, exported by motor after electric machine controller sends rotating forward instruction Axle drives reductor to rotate forward operation, while sensor sends rotating forward pulse, is connect by the signal receiving module in electric machine controller After receiving the signal sent by sensor, display control module is sent this signal to, if display control module detects this signal being It is consistent with the phase sequence in memory module, then send halt instruction to motor drives reductor to shut down by motor output shaft, reductor It is out of service, if conversely, display control module detects that this signal is not corresponded with the phase sequence in memory module, shutdown not being sent and being referred to Order, reductor normally runs;
(6)After setting the outgoing route of motor output shaft, exported by motor after electric machine controller sends toggling command Axle drives reductor reversion operation, while sensor sends inversion pulse, is connect by the signal receiving module in electric machine controller After receiving the signal sent by sensor, display control module is sent this signal to, if display control module detects this signal being It is consistent with the phase sequence in memory module, then send halt instruction to motor drives reductor to shut down by motor output shaft, reductor It is out of service, if conversely, display control module detects that this signal is not corresponded with the phase sequence in memory module, shutdown not being sent and being referred to Order, reductor normally runs.
Beneficial effects of the present invention are:The sensor used because electronic type is spacing is contactless, so using the longevity Life length, positioning precision is higher, and field adjustable is simple, without debugging repeatedly, need to only debug once, just can in the starting point of setting and Terminal stops, operation
Brief description of the drawings
Fig. 1 is a kind of electronic limit control system principle schematic of reductor of the invention;
Fig. 2 is a kind of electronic fiber control system display control module schematic diagram of reductor of the invention.
In figure, 10- electric machine controllers, 11- display control modules, 12- binding posts, 13- signal receiving modules, 14- notes Recall module, 20- motors, 30- reductors, 40- sensors.
Specific embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages of the present invention and characteristic energy It is easy to be readily appreciated by one skilled in the art, apparent is clearly defined so as to be made to protection scope of the present invention.
Referring to Fig. 1~2, a kind of electronic limit control system of reductor, including motor 20 and reductor body 30 slow down Machine body 30 includes:At least one power input shaft, at least one power output shaft, the first train of reduction gears, the second reducing gear Wheel group, is connected between power output shaft and power input shaft by the first train of reduction gears, and the second train of reduction gears subtracts with first Fast gear train engagement connection, motor 20 connects the power input shaft of reductor body 30 by gear, also including electric machine controller 10 and sensor 40, sensor 40 is located in reductor 30, is used to receive the pulse signal that reductor 30 sends, and simultaneously by arteries and veins Rush signal and be converted to electric signal, send to electric machine controller 10, electric machine controller 10 is used to the forward and reverse of controlled motor 20.
Binding post 12 is provided with electric machine controller 10, binding post 12 is red end and black end, and motor 20 passes through control line Red end and black end are connected respectively.
Also include motor output shaft, motor output shaft connects the power input shaft of reductor body 30 by gear.
Memory module 14, display control module 11 and signal receiving module 13 are provided with electric machine controller 10, signal is received Module 13 is used to receive the electric signal that decelerator 30 sends, and display control module 11 is used to control the power output shaft of reductor 30 The transverse shifting of rotating cycle biography device to reach, memory module 14 is used to record the motor output shaft of debugging setting in advance The axial movement position of lateral displacement position and motor;Display control module 11 is provided with setting key, high level key and low level key.
A kind of electronic limit control method of reductor, step is:
(1)The phase sequence of adjustment motor 20 and sensor 40, if the phase sequence of motor 20 matches with the phase sequence of sensor 40, electricity Machine output shaft is controlled about to turn half-turn by electric machine controller 10, and rotating and reverse to be automatically stopped;
If the phase sequence of the phase sequence of motor 20 and sensor 40 is mismatched, motor 20 will not automatic stop, 20, motor rotates forward not Can reversion;
(2)The position A and position B of the operation of motor 20 are selected on display control module 11, on display control module 11 Setting key is pressed, lamp flicker is set, motor output shaft is operated to location A, the direction operating of the axial B location of output, by height Position key and low level key regulate and control the upper and lower position of motor, press setting key, set lamp and stop flicker, and motor location A and B location are equal It is provided with;
(3)The output shaft of motor is operated to B location, lamp flicker, the axial location A direction operating of output, by low are set Position key and high level key regulate and control the upper and lower position of motor, set lamp and stop flicker.Setting key is pressed, motor B location and location A are equal It is provided with;
(4)This phase sequence adjusted is remembered by the memory module 14 in electric machine controller 10;
(5)It is defeated by motor after electric machine controller 10 sends rotating forward instruction after setting the outgoing route of motor output shaft Shaft drives reductor to rotate forward operation, while sensor 40 sends rotating forward pulse, is received by the signal in electric machine controller 10 After module 13 receives the signal sent by sensor 40, display control module 11, display control module 11 are sent this signal to If detecting, this signal is consistent with the phase sequence in memory module 14, and send halt instruction to motor 20 is driven by motor output shaft Reductor 30 is shut down, and reductor 30 is out of service, if conversely, display control module 11 is detected in this signal and memory module 14 Phase sequence is not corresponded, then do not send halt instruction, and reductor 30 normally runs;
(6)It is defeated by motor after electric machine controller 10 sends toggling command after setting the outgoing route of motor output shaft Shaft drives the reversion operation of reductor 30, while sensor 40 sends inversion pulse, is connect by the signal in electric machine controller 10 After receipts module 13 receives the signal sent by sensor 40, display control module 11, display control module are sent this signal to If 11 detect that this signal is consistent with the phase sequence in memory module 14, halt instruction is sent by motor output shaft band to motor 20 Dynamic reductor 30 is shut down, and reductor 30 is out of service, if conversely, display control module 11 is detected in this signal and memory module 14 Phase sequence do not correspond, then do not send halt instruction, reductor normally runs.
The sensor used because electronic type is spacing is contactless, so long service life, positioning precision is higher, existing Field debugging is simple, without debugging repeatedly, need to only debug once, just can be in the starting point of setting and terminal stopping, operation.
Embodiment described above, if motor output shaft was rotated manually in the event of a loss of power, needs to re-start Above-mentioned steps are debugged again.
General principle of the invention, principal character and advantages of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not limited to the above embodiments, the simply present invention described in above-described embodiment and specification Principle, various changes and modifications of the present invention are possible without departing from the spirit and scope of the present invention, these change and Improvement is both fallen within the range of claimed invention.The protection domain of application claims by appending claims and its Equivalent is defined.

Claims (1)

1. the electronic limit control method of a kind of reductor, it is characterised in that:
(1) phase sequence of adjustment motor and sensor, if the phase sequence of motor matches with the phase sequence of sensor, motor output shaft is by electricity Machine controller control about turns half-turn, and rotating and reverse to be automatically stopped;
If the phase sequence of the phase sequence of motor and sensor is mismatched, motor will not automatic stop, motor is only rotated forward can not be inverted;
(2) the position A and position B of motor operation are selected on display control module, setting key are pressed on display control module, Lamp flicker is set, motor output shaft is operated to location A, the direction operating of the axial B location of output, by high level key and low level key Regulate and control the upper and lower position of motor, press setting key, lamp is set and stops flicker, motor location A and B location are respectively provided with completion;
(3) output shaft of motor is operated to B location, lamp flicker, the axial location A direction operating of output, by low level key is set With the upper and lower position that high level key regulates and controls motor, lamp is set and stops flicker, press setting key, motor B location and location A are respectively provided with Complete;
(4) this phase sequence adjusted is remembered by the memory module in electric machine controller;
(5) after setting the outgoing route of motor output shaft, by motor output shaft band after electric machine controller sends rotating forward instruction Dynamic reductor rotates forward operation, while sensor sends rotating forward pulse, by the signal receiving module in electric machine controller receive by After the signal that sensor sends, display control module is sent this signal to, if display control module detects this signal being and note The phase sequence recalled in module is consistent, then send halt instruction to motor drives reductor to shut down by motor output shaft, and reductor stops Operation, if conversely, display control module detects that this signal is not corresponded with the phase sequence in memory module, not sending halt instruction, Reductor normally runs;
(6) after setting the outgoing route of motor output shaft, by motor output shaft band after electric machine controller sends toggling command Dynamic reductor reversion operation, while sensor sends inversion pulse, by the signal receiving module in electric machine controller receive by After the signal that sensor sends, display control module is sent this signal to, if display control module detects this signal being and note The phase sequence recalled in module is consistent, then send halt instruction to motor drives reductor to shut down by motor output shaft, and reductor stops Operation, if conversely, display control module detects that this signal is not corresponded with the phase sequence in memory module, not sending halt instruction, Reductor normally runs.
CN201310455276.4A 2013-09-28 2013-09-28 The electronic limit control system and method for a kind of reductor Expired - Fee Related CN103499979B (en)

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CN104665863A (en) * 2015-03-06 2015-06-03 于钦密 Intelligent CT (computerized tomography) scanner

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JPH09159003A (en) * 1995-12-05 1997-06-17 Hiroo Sasaki Hydraulic speed reducing machine
JP2002340163A (en) * 2001-05-14 2002-11-27 Nissan Motor Co Ltd Transmitting mechanism for automatic transmission
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CN102278425A (en) * 2011-06-22 2011-12-14 重庆航天职业技术学院 Electromechanically-integrated cycloidalpin wheel drive device
CN102808901A (en) * 2012-08-24 2012-12-05 无锡市聚英机械制造有限公司 Axial limiting mechanism for speed reducer
CN203465602U (en) * 2013-09-28 2014-03-05 上海浦东行传机械制造有限公司 Electronic limitation control system for speed reducer

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Publication number Priority date Publication date Assignee Title
CN202068792U (en) * 2011-04-29 2011-12-14 赵学军 Intelligent temperature control ventilator for greenhouse
CN202548570U (en) * 2012-03-08 2012-11-21 李金� Intelligent controller of roller shutter machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2117629U (en) * 1992-04-10 1992-09-30 四川通达机电技术开发公司 Automatically stepless speed regulating variator
JPH09159003A (en) * 1995-12-05 1997-06-17 Hiroo Sasaki Hydraulic speed reducing machine
JP2002340163A (en) * 2001-05-14 2002-11-27 Nissan Motor Co Ltd Transmitting mechanism for automatic transmission
CN201031120Y (en) * 2007-04-09 2008-03-05 北京星光影视设备科技股份有限公司 Speed reducer position limiter
CN102278425A (en) * 2011-06-22 2011-12-14 重庆航天职业技术学院 Electromechanically-integrated cycloidalpin wheel drive device
CN102808901A (en) * 2012-08-24 2012-12-05 无锡市聚英机械制造有限公司 Axial limiting mechanism for speed reducer
CN203465602U (en) * 2013-09-28 2014-03-05 上海浦东行传机械制造有限公司 Electronic limitation control system for speed reducer

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