CN206126722U - Electronic clutch of capstan winch - Google Patents
Electronic clutch of capstan winch Download PDFInfo
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- CN206126722U CN206126722U CN201621013833.2U CN201621013833U CN206126722U CN 206126722 U CN206126722 U CN 206126722U CN 201621013833 U CN201621013833 U CN 201621013833U CN 206126722 U CN206126722 U CN 206126722U
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Abstract
本实用新型提供的绞盘电动离合装置，属于机械控制领域，包括动力组件，动力组件与传动轴连接，传动轴穿过绞盘滚筒与减速机构连接，减速机构通过离合机构与绞盘滚筒连接；在传动轴的一端与动力组件之间设有复位弹簧；离合机构包括用于推动传动轴轴向滑动的推动组件，推动组件与传动轴的另一端相抵，在传动轴上设有传动件，传动件与减速机构和绞盘滚筒滑动相连。通过使用电动离合代替手工离合，同时使用电机及霍尔芯片感应电路对离合进行控制，提高了本离合装置使用的便利性。同时使用无线接收控制电路，能够缩短控制延时，同时加大控制距离，提高了可靠性。
The winch electric clutch device provided by the utility model belongs to the field of mechanical control, and includes a power assembly, which is connected with a transmission shaft, the transmission shaft passes through the winch drum and is connected with a deceleration mechanism, and the deceleration mechanism is connected with the winch drum through a clutch mechanism; A return spring is provided between one end of the drive shaft and the power assembly; the clutch mechanism includes a push assembly for pushing the transmission shaft to slide axially, the push assembly is offset against the other end of the transmission shaft, and a transmission member is provided on the transmission shaft, and the transmission member and the deceleration The mechanism is slidably connected to the winch drum. By using an electric clutch instead of a manual clutch, and using a motor and a Hall chip induction circuit to control the clutch, the convenience of using the clutch device is improved. At the same time, the wireless receiving control circuit is used, which can shorten the control delay, increase the control distance, and improve the reliability.
Description
技术领域technical field
本实用新型属于机械控制领域，特别涉及绞盘电动离合装置。The utility model belongs to the field of mechanical control, in particular to an electric clutch device for a winch.
背景技术Background technique
目前国内外市场对车载电动绞盘的需求不断增加，并且用户对其特殊使用性、便捷性、可靠性提出了更高的要求。并且现绞盘行业使用离合均多为手动离合，同时电机使用电动离合行业内基本没有。原手动操作离合使用时不便操作，同时由于操作人员与绞盘距离太近导致存在安全隐患。At present, the demand for vehicle-mounted electric winches in domestic and foreign markets continues to increase, and users have put forward higher requirements for its special usability, convenience and reliability. Moreover, most of the clutches used in the winch industry are manual clutches, and there are basically no electric clutches in the motor industry. The original manual operation clutch is inconvenient to operate, and at the same time, there are potential safety hazards because the distance between the operator and the winch is too close.
实用新型内容Utility model content
为了解决现有技术中存在的缺点和不足，本实用新型提供了用于提高操控便捷性和安全性的绞盘电动离合装置。In order to solve the shortcomings and deficiencies in the prior art, the utility model provides a winch electric clutch device for improving the convenience and safety of manipulation.
为了达到上述技术目的，本实用新型提供的绞盘电动离合装置，所述电动离合装置包括动力组件，动力组件与传动轴连接，传动轴穿过绞盘滚筒与减速机构连接，减速机构通过离合机构与绞盘滚筒连接；在所述传动轴的一端与所述动力组件之间设有复位弹簧；所述离合机构包括用于推动所述传动轴轴向滑动的推动组件，所述推动组件与所述传动轴的另一端相抵，在所述传动轴上设有传动件，所述传动件与所述减速机构和所述绞盘滚筒滑动相连。In order to achieve the above technical purpose, the electric clutch device of the winch provided by the utility model, the electric clutch device includes a power assembly, the power assembly is connected with the transmission shaft, the transmission shaft passes through the winch drum and is connected with the deceleration mechanism, and the deceleration mechanism is connected with the winch through the clutch mechanism The drum is connected; a return spring is provided between one end of the transmission shaft and the power assembly; the clutch mechanism includes a push assembly for pushing the transmission shaft to slide axially, and the push assembly is connected to the transmission shaft The other end of the drive shaft is opposed to each other, and a transmission member is provided on the transmission shaft, and the transmission member is slidably connected with the reduction mechanism and the winch drum.
可选的，所述推动组件包括离合电机组件以及设在所述离合电机组件中的转动轴。Optionally, the pushing assembly includes a clutch motor assembly and a rotating shaft provided in the clutch motor assembly.
可选的，所述离合电机组件包括离合电机控制电路，以及所述离合电机控制电路连接的霍尔芯片感应电路、离合电机过流保护电路和无线信号处理电路。Optionally, the clutch motor assembly includes a clutch motor control circuit, a Hall chip induction circuit connected to the clutch motor control circuit, a clutch motor overcurrent protection circuit and a wireless signal processing circuit.
可选的，所述离合电机控制电路包括正反转控制继电器和降压稳压电路。Optionally, the clutch motor control circuit includes a forward and reverse control relay and a step-down regulator circuit.
可选的，在所述转动轴上设有磁铁，所述霍尔芯片感应电路包括设在所述转动轴转动区域中的霍尔芯片。Optionally, a magnet is provided on the rotating shaft, and the Hall chip induction circuit includes a Hall chip disposed in a rotating area of the rotating shaft.
可选的，所述无线信号处理电路包括2.4GHz遥控信号发射电路，以及2.4GHz遥控信号接收电路。Optionally, the wireless signal processing circuit includes a 2.4GHz remote control signal transmitting circuit and a 2.4GHz remote control signal receiving circuit.
可选的，所述2.4GHz遥控信号发射电路包括用于发射2.4GHz遥控信号并对所述2.4GHz遥控信号进行处理的发射模块，以及对所述2.4GHz遥控信号进行监控的显示模块。Optionally, the 2.4GHz remote control signal transmitting circuit includes a transmitting module for transmitting 2.4GHz remote control signals and processing the 2.4GHz remote control signals, and a display module for monitoring the 2.4GHz remote control signals.
可选的，所述动力组件包括电机支架以及安装在所述电机支架上的电机，所述绞盘滚筒通过设在自身两端的防水圈和含油轴承与所述电机支架连接。Optionally, the power assembly includes a motor bracket and a motor installed on the motor bracket, and the winch drum is connected to the motor bracket through waterproof rings and oil bearings arranged at both ends of the winch drum.
本实用新型提供的技术方案带来的有益效果是：The beneficial effects brought by the technical solution provided by the utility model are:
通过使用电动离合代替手工离合，同时使用电机及霍尔芯片感应电路对离合进行控制，提高了本离合装置使用的便利性。同时使用无线接收控制电路，能够缩短控制延时，同时加大控制距离，提高了可靠性。By using an electric clutch instead of a manual clutch, and using a motor and a Hall chip induction circuit to control the clutch, the convenience of using the clutch device is improved. At the same time, the wireless receiving control circuit is used, which can shorten the control delay, increase the control distance, and improve the reliability.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本实用新型提供的绞盘电动离合装置的结构示意图。Fig. 1 is a schematic structural view of the winch electric clutch device provided by the utility model.
具体实施方式detailed description
为使本实用新型的结构和优点更加清楚，下面将结合附图对本实用新型的结构作进一步地描述。In order to make the structure and advantages of the utility model clearer, the structure of the utility model will be further described below in conjunction with the accompanying drawings.
实施例一Embodiment one
本实用新型提供的绞盘电动离合装置，所述电动离合装置包括动力组件，动力组件与传动轴连接，传动轴穿过绞盘滚筒与减速机构连接，减速机构通过离合机构与绞盘滚筒连接；在所述传动轴的一端与所述动力组件之间设有复位弹簧；所述离合机构包括用于推动所述传动轴轴向滑动的推动组件，所述推动组件与所述传动轴的另一端相抵，在所述传动轴上设有传动件，所述传动件与所述减速机构和所述绞盘滚筒滑动相连。The winch electric clutch device provided by the utility model, the electric clutch device includes a power assembly, the power assembly is connected to the transmission shaft, the transmission shaft passes through the winch drum and is connected to the deceleration mechanism, and the deceleration mechanism is connected to the winch drum through the clutch mechanism; A return spring is provided between one end of the drive shaft and the power assembly; the clutch mechanism includes a push assembly for pushing the drive shaft to slide axially, the push assembly is against the other end of the drive shaft, and A transmission member is provided on the transmission shaft, and the transmission member is slidably connected with the reduction mechanism and the winch drum.
在实施中，动力组件传动连接传动轴，传动轴穿过所述的绞盘滚筒连接减速机构；减速机构通过离合机构传动连接绞盘滚筒；其特征在于所述传动轴一端与所述动力组件输出端呈滑动插接配合，且传动轴该端与动力组件输出端之间设有复位弹簧，所述的离合机构包括一个与所述传动轴另一端相抵并可以推动所述传动轴轴向滑动的推动组件，以及一个旋转定位于传动轴上可随传动轴轴向滑动而传动连接所述减速机构和所述滚筒的传动件。In practice, the power assembly is connected to the transmission shaft through transmission, and the transmission shaft is connected to the deceleration mechanism through the capstan drum; Sliding insertion fit, and a return spring is provided between the end of the transmission shaft and the output end of the power assembly, and the clutch mechanism includes a push assembly that is against the other end of the transmission shaft and can push the transmission shaft to slide axially , and a transmission member that is rotatably positioned on the transmission shaft and can drive and connect the reduction mechanism and the drum with the axial sliding of the transmission shaft.
可选的，所述推动组件包括离合电机组件以及设在所述离合电机组件中的转动轴。转动轴带动离合推动部分工作，从而进行绞盘离、合；Optionally, the pushing assembly includes a clutch motor assembly and a rotating shaft provided in the clutch motor assembly. The rotating shaft drives the clutch to push the part to work, so that the winch is separated and closed;
可选的，所述离合电机组件包括离合电机控制电路，以及所述离合电机控制电路连接的霍尔芯片感应电路、离合电机过流保护电路和无线信号处理电路。所述离合电机控制电路包括正反转控制继电器和降压稳压电路。Optionally, the clutch motor assembly includes a clutch motor control circuit, a Hall chip induction circuit connected to the clutch motor control circuit, a clutch motor overcurrent protection circuit and a wireless signal processing circuit. The clutch motor control circuit includes a forward and reverse control relay and a step-down voltage stabilizing circuit.
离合无线信号处理电路将接收信号通过处理，发送至离合正反转控制继电器，从而实现绞盘离合电机工作；The clutch wireless signal processing circuit processes the received signal and sends it to the clutch forward and reverse control relay, so as to realize the operation of the winch clutch motor;
可选的，在所述转动轴上设有磁铁，所述霍尔芯片感应电路包括设在所述转动轴转动区域中的霍尔芯片。Optionally, a magnet is provided on the rotating shaft, and the Hall chip induction circuit includes a Hall chip disposed in a rotating area of the rotating shaft.
离合转轴转动3个档位的位置处加装霍尔芯片，同时在离合转轴上设置有磁铁，通过感应转轴磁铁运动至3个位置时霍尔芯片感应的AD值来判断离合工作状态。通过离合电机转轴运动至3个位置的时间进行判断是否离合电机堵转。A Hall chip is installed at the position where the clutch shaft rotates to 3 gears. At the same time, a magnet is installed on the clutch shaft. The working state of the clutch is judged by sensing the AD value sensed by the Hall chip when the shaft magnet moves to the 3 positions. Determine whether the clutch motor is blocked by the time it takes for the clutch motor shaft to move to the 3 positions.
可选的，所述无线信号处理电路包括2.4GHz遥控信号发射电路，以及2.4GHz遥控信号接收电路。可选的，所述2.4GHz遥控信号发射电路包括用于发射2.4GHz遥控信号并对所述2.4GHz遥控信号进行处理的发射模块，以及对所述2.4GHz遥控信号进行监控的显示模块。Optionally, the wireless signal processing circuit includes a 2.4GHz remote control signal transmitting circuit and a 2.4GHz remote control signal receiving circuit. Optionally, the 2.4GHz remote control signal transmitting circuit includes a transmitting module for transmitting 2.4GHz remote control signals and processing the 2.4GHz remote control signals, and a display module for monitoring the 2.4GHz remote control signals.
在实施中，2.4G遥控器发射电路，包括2.4G发射模块，2.0寸液晶显示器。2.4G发射模块将要发射信号进行处理，同时将处理后信号反馈至2.0寸液晶显示屏幕，从而进行遥控指令监控。In implementation, the 2.4G remote control transmitter circuit includes a 2.4G transmitter module and a 2.0-inch LCD display. The 2.4G transmitter module will transmit signals for processing, and at the same time feed back the processed signals to the 2.0-inch LCD screen for remote command monitoring.
可选的，所述动力组件包括电机支架以及安装在所述电机支架上的电机，所述绞盘滚筒通过设在自身两端的防水圈和含油轴承与所述电机支架连接。Optionally, the power assembly includes a motor bracket and a motor installed on the motor bracket, and the winch drum is connected to the motor bracket through waterproof rings and oil bearings arranged at both ends of the winch drum.
动力组件为电机组件，机组件包括电机，电机支架，所述的滚筒两端通过防水圈、含油轴承定位连接所述的电机支架和所述的齿轮组件。The power assembly is a motor assembly, and the motor assembly includes a motor and a motor bracket. Both ends of the drum are positioned and connected to the motor bracket and the gear assembly through waterproof rings and oil bearings.
基于本实用新型提出的电动离合装置，在初始状态下传动轴上的传动件与所述的滚筒、减速机构均联动，此时为联动闭合状态；当需要转变为离合1档状态时，仅需操作遥控器1档，即进入绞盘离合状态(1档)，当需转变为离合2档状态时，仅需操作遥控器2档即进入绞盘离合状态(2档，高速档)；当电动绞盘长时间不工作时，电动离合电机转轴自动复位，回复至于闭合状态(0档)；Based on the electric clutch device proposed by the utility model, in the initial state, the transmission part on the transmission shaft is linked with the roller and the deceleration mechanism. At this time, it is in the closed state of linkage; when it needs to change to the clutch first gear state, only need Operate the 1st gear of the remote control to enter the winch clutch state (1st gear). When it is necessary to change to the 2nd gear state of the clutch, only need to operate the remote control When the time is not working, the shaft of the electric clutch motor will automatically reset and return to the closed state (0 gear);
本实用新型提供的绞盘电动离合装置，包括动力组件，动力组件与传动轴连接，传动轴穿过绞盘滚筒与减速机构连接，减速机构通过离合机构与绞盘滚筒连接；在传动轴的一端与动力组件之间设有复位弹簧；离合机构包括用于推动传动轴轴向滑动的推动组件，推动组件与传动轴的另一端相抵，在传动轴上设有传动件，传动件与减速机构和绞盘滚筒滑动相连。通过使用电动离合代替手工离合，同时使用电机及霍尔芯片感应电路对离合进行控制，提高了本离合装置使用的便利性。同时使用无线接收控制电路，能够缩短控制延时，同时加大控制距离，提高了可靠性。The winch electric clutch device provided by the utility model includes a power assembly, the power assembly is connected with the transmission shaft, the transmission shaft passes through the winch drum and is connected with the deceleration mechanism, and the deceleration mechanism is connected with the winch drum through the clutch mechanism; one end of the transmission shaft is connected with the power assembly There is a return spring between them; the clutch mechanism includes a push assembly for pushing the transmission shaft to slide axially, the push assembly is against the other end of the transmission shaft, and a transmission part is arranged on the transmission shaft, and the transmission part slides with the reduction mechanism and the winch roller connected. By using an electric clutch instead of a manual clutch, and using a motor and a Hall chip induction circuit to control the clutch, the convenience of using the clutch device is improved. At the same time, the wireless receiving control circuit is used, which can shorten the control delay, increase the control distance, and improve the reliability.
上述实施例中的各个序号仅仅为了描述，不代表各部件的组装或使用过程中的先后顺序。The serial numbers in the above embodiments are for description only, and do not represent the sequence of the components during assembly or use.
以上所述仅为本实用新型的实施例，并不用以限制本实用新型，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。The above is only an embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the utility model. within the scope of protection.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621013833.2U CN206126722U (en) | 2016-08-30 | 2016-08-30 | Electronic clutch of capstan winch |
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| CN201621013833.2U CN206126722U (en) | 2016-08-30 | 2016-08-30 | Electronic clutch of capstan winch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106966314A (en) * | 2017-05-09 | 2017-07-21 | 宁波中皇机电有限公司 | A kind of electric clutch formula capstan winch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966314A (en) * | 2017-05-09 | 2017-07-21 | 宁波中皇机电有限公司 | A kind of electric clutch formula capstan winch |
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Assignee: Zhejiang Jinhua Julong Hardware Tools Co.,Ltd. Assignor: ZHEJIANG RUNVA MECHANICAL & ELECTRICAL Co.,Ltd. Contract record no.: X2022330000335 Denomination of utility model: winch electric clutch Granted publication date: 20170426 License type: Common License Record date: 20220726 |
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Assignee: Jinhua Runhua Foreign Trade Co.,Ltd. Assignor: ZHEJIANG RUNVA MECHANICAL & ELECTRICAL Co.,Ltd. Contract record no.: X2024980018392 Denomination of utility model: Winch electric clutch device Granted publication date: 20170426 License type: Common License Record date: 20241014 |
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Assignee: Zhejiang Runhua Investment Co.,Ltd. Assignor: ZHEJIANG RUNVA MECHANICAL & ELECTRICAL Co.,Ltd. Contract record no.: X2024980018507 Denomination of utility model: Winch electric clutch device Granted publication date: 20170426 License type: Common License Record date: 20241016 |
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